door lock MITSUBISHI MONTERO 1998 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998Pages: 1501, PDF Size: 25.81 MB
Page 27 of 1501
CO Carbon Monoxide
CO2 Carbon Dioxide
CONV Convertible
CP Canister Purge
CPA Connector Position Assurance
CPS Crank Position Sensor
CTS Coolant Temperature Sensor
CV Check Valve or Constant Velocity
CVC Constant Vacuum Control
CW Clockwise
CYL or Cyl. Cylinder
Calif. California
Carb. Carburetor
Chrg. Charging
Circ. Circuit
Cntrl. Control
Comp. Compressor or Compartment
Conn. Connector
Cont. Continued
Conv. Convertible or Converter
Cu. In. Cubic Inch
Cyl. Cylinder
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"D" ABBREVIATION TABLE
"D" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
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"D" Drive
DBC Dual Bed Catalyst
DC Direct Current or Discharge
DDD Dual Diaphragm Distributor
DERM Diagnostic Energy Reserve Module
DFI Digital Fuel Injection
DIC Driver Information Center
DIS Direct Ignition System
DIS Distributorless Ignition System
DIST Distribution
DISTR Distributor
DK BLU Dark Blue
DK GRN Dark Green
DME Digital Motor Electronics (Motronic System)
DOHC Double Overhead Cam
DOT Department of Transportation
DP Dashpot
DRB-II Diagnostic Readout Box
DVOM Digital Volt/Ohm Meter (see VOM)
Def. Defogger or Defroster
Def. Defrost
Defog. Defogger
Diag. Diagnostic
Dist. Distributor or Distribution
Dr. Door
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"E" ABBREVIATION TABLE
"E" ABBREVIATION TABLE \
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ABBREVIATION DEFINITION
Page 45 of 1501
HEATER HOSES
HIGH PRESSURE RELIEF VALVES (HPRV)
IDLERS
IN-LINE FILTERS
METAL FITTINGS
METAL LINES
MIX AND AIR CONTROL DOORS (BLEND DOORS)
O-RINGS
ORIFICE TUBES
PILOT-OPERATED ABSOLUTES (POAS)
PLENUMS
PRESSURE CONTROL VALVES
PRESSURE SENSORS
PULLEYS
RADIATORS
RECEIVER-DRIERS
REFRIGERANT
REFRIGERANT OIL
RELAYS
SEALS
SERVICE PORTS
SPRING LOCK COUPLINGS
SUCTION THROTTLING VALVES (STVS)
SWITCHES (ELECTRICAL)
TENSIONERS
THERMISTORS AND PRESSURE SENSORS
THERMOSTATS AND HOUSINGS
VACUUM HOSES AND TUBES
VACUUM RESERVOIRS
VACUUM TUBES
VALVES IN RECEIVER (VIRS)
WATER PUMPS (ELECTRIC AUXILIARY)
WIRING HARNESSES AND CONNECTORS
MOTORIST ASSURANCE PROGRAM (MAP)
OVERVIEW
The Motorist Assurance Program is the consumer outreach
effort of the Automotive Maintenance and Repair Association, Inc.
(AMRA). Participation in the Motorist Assurance Program is drawn from
retailers, suppliers, independent repair facilities, vehicle
manufacturers and industry associations.
Our organization's mission is to strengthen the relationship
between the consumer and the auto repair industry. We produce
materials that give motorists the information and encouragement to
take greater responsibility for their vehicles-through proper,
manufacturer-recommended, maintenance. We encourage participating
service and repair shops (including franchisees and dealers) to adopt
(1) a Pledge of Assurance to their Customers and (2) the Motorist
Assurance Program Standards of Service. All participating service
providers have agreed to subscribe to this Pledge and to adhere to the
promulgated Standards of Service demonstrating to their customers that
they are serious about customer satisfaction.
These Standards of Service require that an inspection of the
vehicle's (problem) system be made and the results communicated to the\
customer according to industry standards. Given that the industry did
not have such standards, the Motorist Assurance Program successfully
promulgated industry inspection communication standards in 1994-95 for
the following systems: Exhaust, Brakes, ABS, Steering and Suspension,
Engine Maintenance and Performance, HVAC, and Electrical Systems.
Further, revisions to all of these inspection communication standards
Page 85 of 1501
A/C SWITCH
When turned on, the A/C system will operate if blower motor
control lever is in a position other than OFF. When activated, A/C
switch allows A/C compressor clutch to engage and operate the
compressor.
A/C ENGINE COOLANT TEMPERATURE SWITCH
The A/C engine coolant temperature switch, located on
thermostat housing, is wired in series with compressor clutch. When
coolant temperature is greater than switch control temperature, power
to compressor is cut and compressor is turned off until temperature
returns to operating range. Switch will turn on at 226
F (108C) and
off at 235-243F (112-118C).
AIR SELECTOR LEVER
The lever moves horizontally to select source of air used
inside passenger compartment. Lever moves from position on left
(outside air mode) to position on right (recirculated air mode). Lev\
er
should be set in recirculated air mode for maximum A/C cooling.
BLOWER MOTOR CONTROL SWITCH
Blower motor control switch rotates to select blower motor
speeds. As switch is rotated from left or OFF position, increasing
speeds of blower operation are selected. In order for A/C system to
operate, blower motor control switch must be in a position other than
OFF.
MODE SELECTOR KNOB
Mode selector knob has six modes available to achieve desired
distribution of air from various outlets. When knob is rotated fully
to left (counterclockwise), airflow is directed to upper passenger
area. In second position (clockwise), airflow is directed to upper
passenger area and slightly to leg area. Position 3, directs air
mostly to leg area and slightly to upper passenger area. Position 4,
directs air exclusively to leg area. Position 5, directs air to leg
area and to windshield and door windows. Position 6, directs air
exclusively to windshield and door windows.
TEMPERATURE CONTROL KNOB
Temperature control knob operates blend-air door in
heater/air conditioning unit, mixing cooled and heated air so that
selected air temperature can be obtained. The system will provide
cooled air when A/C switch is in ON position and blower motor is in
any position other than OFF. Temperature control knob should be on far
left (maximum cooling) side of temperature selection scale when
maximum A/C cooling is desired.
DUAL-PRESSURE SWITCH
The dual-pressure switch, mounted on receiver-drier, is wired
in series with compressor clutch. Whenever system pressures drop below
or increase above control points of switch, power supplied to
compressor will be cut and compressor function will cease until
pressures are back to normal operating ranges.
Page 110 of 1501
Tool Name Tool Number
For Component Replacement
Steering Wheel Puller ......................... MB990803
For Testing SRS
Digital Volt-Ohm Meter (DVOM) ...................... (1)
Multi-Use Tester II ........................... MB991502
ROM Pack ........................................... ( 2)
SRS Check Harness ............................. MB991613
For Deploying Air Bags
SRS Air Bag Adapter Harness "A" ( 3) ........... MB686560
SRS Air Bag Adapter Harness "B" ( 4) ........... MB628919
( 1) - Maximum current output of DVOM must not exceed 2 mA
(milliamps) when set on minimum range of resistance
measurement.
( 2) - ROM pack is used with multi-use tester.
( 3) - For on-vehicle deployment of driver-side air bag. For
on-vehicle or off-vehicle deployment of passenger-side
air bag.
( 4) - For off-vehicle deployment of driver-side air bag.
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DISABLING & ACTIVATING AIR BAG SYSTEM
WARNING: SRS system voltage is maintained for about 60 seconds after
battery cable is disconnected. After disconnecting battery
cable, wait at least 60 seconds before servicing SRS.
Failure to wait may cause accidental air bag deployment and
possible personal injury.
To disable system, turn ignition switch to LOCK position.
Disconnect negative battery cable. Shield cable end. Wait at least 60
seconds before servicing. To activate system, reconnect negative
battery cable.
DISPOSAL PROCEDURES
WARNING: Undeployed air bag must be deployed before disposal.
Disposing of an undeployed air bag may violate federal,
state and/or local laws. This also applies to vehicles that
are to be scrapped. Never sell a used air bag module.
UNDEPLOYED AIR BAG
WARNING: Deploy air bag outdoors and away from people. Air bag
deployment makes a loud noise. NEVER deploy air bag module
with trim cover face down.
NOTE: If replacing a deployed air bag, both front impact sensors
and SRS-ECU must also be replaced. If vehicle is to be
scrapped, perform PROCEDURE 1 (ON-VEHICLE DEPLOYMENT) below.
If vehicle will continue to be operated, perform PROCEDURE 2
(OFF-VEHICLE DEPLOYMENT) below.
Procedure 1 (On-Vehicle Deployment)
1) Before proceeding, follow air bag service precautions. See
SERVICE PRECAUTIONS . Open all doors and windows. Move vehicle to an
isolated area. Disconnect negative battery cable and wrap tape around
cable terminal.
2) Disconnect positive battery cable. Remove battery. Wait at
Page 227 of 1501
![MITSUBISHI MONTERO 1998 Service Manual pressure at specified pressure range (split point). See
SPLIT POINT PRESSURE SPECIFICATIONS table.
SPLIT POINT PRESSURE SPECIFICATIONS
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\](/img/19/57333/w960_57333-226.png "MITSUBISHI MONTERO 1998 Service Manual pressure at specified pressure range (split point). See
SPLIT POINT PRESSURE SPECIFICATIONS table.
SPLIT POINT PRESSURE SPECIFICATIONS
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pressure at specified pressure range (split point). See
SPLIT POINT PRESSURE SPECIFICATIONS table.
SPLIT POINT PRESSURE SPECIFICATIONS
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Application psi (kg/cm)
Diamante .......................................... 312-383 (22-27)\
Eclipse
Without ABS ...................................... 320-391 (22-27)\
With ABS ......................................... 320-391 (22-27)\
Galant ............................................. 462-533 (33-38)\
Mirage
2-Door ........................................... 320-392 (22-26)\
4-Door ........................................... 391-463 (27-32)\
Montero Sport .................................................. ( 1)
( 1) - Information not available from manufacturer.
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3) Continue depressing brake pedal, and check readings on
pressure gauges. See PROPORTIONING VALVE PRESSURE SPECIFICATIONS
table. If fluid pressures or split point are not within specification,
replace proportioning valve.
PROPORTIONING VALVE PRESSURE SPECIFICATIONS
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Application/ Inlet Pressure (1) Outlet Pressure
Model psi (kg/cm) psi (kg/cm)
Diamante ................... 1138 (80) ........... 676-747 (48-53\
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Eclipse
With ABS ................. 996 (69) ............ 569-640 (39-44\
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Without ABS .............. 925 (61) ............ 462-533 (32-37\
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Galant ..................... 996 (69) ................... 604 (43\
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Mirage
2-Door ................... 1422 (98) ........... 566-680 (39-47\
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4-Door ................... 1422 (98) ........... 619-733 (43-51\
)
3000GT
Hatchback ................ 906 (64) ............ 651-723 (46-51\
)
Convertible .............. 1117 (79) ........... 846-917 (60-65\
)
Montero Sport ................. ( 1) .......................... ( 1)
( 1) - Information is not available from manufacturer.
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REMOVAL & INSTALLATION
FRONT DISC BRAKE PADS
CAUTION: DO NOT remove or contaminate special grease coating on lock
pins.
Removal & Installation (Except 3000GT AWD)
1) Raise and support vehicle. Remove front wheels. Remove
lower lock pin or sleeve bolt. See Figs. 13-15. Lift caliper body
upward. Support caliper aside. Remove shims and pads from support
mounting. Remove pad clips.
2) If installing new pads, compress piston to bottom of bore.
Install retaining clips, pads and shims. Start engine and depress
brake pedal several times to expand caliper piston. Check brake fluid
level.
Page 397 of 1501
DOOR LOCKS - POWER & KEYLESS ENTRY
1998 Mitsubishi Montero
1998 ACCESSORIES & EQUIPMENT
Mitsubishi - Keyless Entry & Power Door Locks
Montero & 3000GT
DESCRIPTION & OPERATION
On 3000GT, power door locks are controlled by driver or
passenger switches which send signals to Electronic Timer Alarm
Control System (ETACS) ECU. ETACS-ECU sends appropriate signals to
individual door lock actuators through individual relays.
The following features are incorporated in power door lock
systems that have an ETACS-ECU:
* Once locked door is closed, system will unlock door if key
remains in ignition switch.
* Continuous switching between lock and unlock of door will
disable system for about one minute.
On Montero, power door lock actuator receives signal from
individual control relay that is operated by a switch incorporated in
actuator. On all models, all door locks are actuated with operation of
one lock.
Montero and 3000GT offer optional keyless entry system. Use
of a 2-button portable remote control operates door locks within a
range of 13 ft. (4 m). Dome light flashes twice when doors are locked
and illuminates for 3 seconds when doors are unlocked. If, after 30
seconds, door(s) have not been opened when unlocked with keyless entry\
system, doors will relock.
COMPONENT LOCATIONS
COMPONENT LOCATIONS TABLE \
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Component Location
ETACS-ECU
3000GT ........................ Behind Left Side Of Dash
Data Link Connector (DLC) ....... Under Left Side Of Dash,
Below Steering Column
Door Lock Actuator ...................... Inside Each Door
Door Lock Relay
Montero ....................... Behind Left Side Of Dash
3000GT
No. 1 ........................ Under Left Side Of Dash
No. 2 ................. Behind Left Rear Quarter Panel
Power Door Lock Control Unit
Montero
W/O RKE .................... Behind Left Side Of Dash,
Behind Speaker
Receiver
3000GT ................. Behind Right Rear Quarter Panel
Remote Keyless Entry (RKE)
Control Unit
Montero ............... Behind Right Rear Quarter Panel
3000GT ................. Behind Left Rear Quarter Panel
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Page 398 of 1501
TRANSMITTER PROGRAMMING
NOTE: Transmitter programming should be performed only after
verifying that door lock operates normally using key.
NOTE: Ensure ignition is off when connecting or disconnecting scan
tool.
Using Scan Tool (Montero & 3000GT)
1) Connect scan tool to DLC. Close all doors. Turn ignition
switch to ACC position, then to OFF position. Press desired
transmitter switches (secret code), then press twice within 10 seconds\
to register code.
2) Lock and unlock door once. If there are 2 transmitters,
program the first, then the second transmitter using the same
procedure within one minute. After completing the second programming,
lock and unlock door once.
3) Programming mode is finalized when programming of second
transmitter secret code is complete, one minute after setting secret
code, when scan tool is disconnected, when ignition is turned on or
when any door is opened.
Without Scan Tool (Montero)
1) Move code registration switch on RKE control unit to SET I
position. Press the LOCK or UNLOCK button on transmitter. Move code
registration switch on control unit to FIX position.
2) Confirm that keyless entry system operates normally. If
system does not operate normally, repeat step 1). If 2 transmitters
are used, register code on SET II position on RKE control unit and set
in same manner as the first transmitter.
TROUBLE SHOOTING
POWER DOOR LOCK INOPERATIVE
Operate door lock(s) with ignition switch in OFF position. If\
door lock(s) do not operate, check for following possible causes:
* Burned fuse, circuit breaker or fusible link caused by short
to body ground.
* Wire connector, or pin inside connector, disengaged at any
connector or component in system.
* Defective ETACS-ECU (if equipped).
* Defective door lock switch, relay or actuator.
* Subfreezing weather conditions, mechanical failure, or
corroded or misaligned assemblies.
KEY REMINDER SYSTEM INOPERATIVE (ETACS-ECU CONTROLLED SYSTEM)
With key inserted in ignition switch, lock driver's or
passenger's door and close door. If door locks do not unlock, check
for following possible causes:
* Defective key reminder switch or no input signal to
ETACS-ECU.
* Defective front door switch or no input signal to ETACS-ECU.
* Defective vehicle speed sensor or no input signal to
ETACS-ECU.
INPUT SIGNAL
Page 399 of 1501
Scan Tool Method (3000GT)
Turn ignition off. Connect scan tool to DLC. Follow scan tool
manufacturer's instructions. Turn ignition on. Perform ON/OFF
operation of each door lock or power window switch. If scan tool
buzzer sounds once, ECU input signal to corresponding switch circuit
is normal.
Voltmeter Method (3000GT)
Using Diagnostic Trouble Code Check Harness (MB991529),
connect harness to DLC terminals No. 4 and 5. Connect voltmeter to
harness. Turn ignition on. Perform ON/OFF operation of each door lock
or power window switch. If voltmeter pointer moves once, ECU input
signal from corresponding switch circuit is normal.
COMPONENT TESTS
* PLEASE READ THIS FIRST *
NOTE: If after all testing procedures are completed, system is not
functioning properly, substitute with a known-good ETACS-ECU
and retest.
DOOR LOCK ACTUATOR
Left Front Door (Montero & 3000GT)
1) Access left front door lock actuator. See
DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION. Disconnect
harness connector. Set actuator in LOCK position. Connect positive
lead of 12-volt power source to actuator terminal No. 1 (Blue/Red
wire) on Montero or terminal No. 3 (Blue/Red wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to UNLOCK position when terminal
No. 3 (White/Black wire) on Montero or terminal No. 1 (Blue/Black
wire) on 3000GT is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 3 (White/Black
wire) on Montero or terminal No. 1 (Blue/Black wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to LOCK position when terminal
No. 1 (Blue/Red wire) on Montero or terminal No. 3 (Blue/Red wire) o\
n
3000GT is connected to ground.
3) On 3000GT, check for continuity between actuator terminals
No. 2 (Brown/Yellow wire) and No. 4 (Black wire). See WIRING DIAGRAMS.
Continuity should be present with actuator set in UNLOCK position.
Continuity should not be present with actuator set to LOCK position.
Right Front Door (Montero & 3000GT)
1) Access right front door lock actuator. See
DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION. Disconnect
harness connector. Set actuator in LOCK position. Connect positive
lead of 12-volt power source to actuator terminal No. 3 (Blue/Red
wire) on Montero or terminal No. 1 (Blue/Red wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to UNLOCK position when terminal
No. 1 (White/Black wire) on Montero or terminal No. 3 (Blue/Black
wire) on 3000GT is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 1 (White/Black
wire) on Montero or terminal No. 3 (Blue/Black wire) on 3000GT. See
WIRING DIAGRAMS . Actuator should move to LOCK position when terminal
No. 3 (Blue/Red wire) on Montero or terminal No. 1 (Blue/Red wire) o\
n
3000GT is connected to ground.
3) On 3000GT, check for continuity between actuator terminals
No. 2 (Brown wire) and No. 4 (Black wire). See WIRING DIAGRAMS.
Continuity should be present with actuator set in UNLOCK position.
Page 400 of 1501
Continuity should not be present with actuator set to LOCK position.
Left Rear Door (Montero)
1) Access and disconnect harness from left rear door lock
actuator. See DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION.
Set actuator in LOCK position. Connect positive lead of 12-volt power
source to actuator terminal No. 3 (Blue/Red wire). See WIRING DIAGRAMS
. Actuator should move to UNLOCK position when terminal No. 1
(Blue/Black wire) is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 1 (Blue/Black
wire). See WIRING DIAGRAMS . Actuator should move to LOCK position when
terminal No. 3 (Blue/Red wire) is connected to ground.
Right Rear Door (Montero)
1) Access and disconnect harness from right rear door lock
actuator. See DOOR LOCK ACTUATOR R & I under REMOVAL & INSTALLATION.
Set actuator in LOCK position. Connect positive lead of 12-volt power
source to actuator terminal No. 1 (Blue/Black wire). See
WIRING DIAGRAMS . Actuator should move to UNLOCK position when terminal
No. 3 (Blue/Red wire) is connected to ground.
2) With actuator set in UNLOCK position, connect positive
lead of 12-volt power source to actuator terminal No. 3 (Blue/Red
wire). See WIRING DIAGRAMS . Actuator should move to LOCK position when
terminal No. 1 (Blue/Black wire) is connected to ground.
DOOR LOCK POWER RELAY
1) Remove door lock relay. See COMPONENT LOCATIONS. Check for
continuity between relay terminals No. 1, 3 and 5, and terminals No.
4, 7 and 8. See RELAY TERMINAL IDENTIFICATION table. Continuity should
be present.
2) Apply positive battery voltage to relay terminal No. 7 and
ground to terminals No. 4 and 8. Check for continuity between relay
terminals No. 1 and 2, and terminals No. 2 and 3. See
RELAY TERMINAL IDENTIFICATION table. Continuity should be present.
Replace relay if continuity is not as specified.
RELAY TERMINAL IDENTIFICATION TABLE
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Application & Harness
Terminal No. Wire Color
Montero
1 ........................................... Blue/Green
2 ............................................ Red/White
3 .......................................... Blue/Orange
4 ............................................ Black/Red
5 ................................................ Black
7 ............................................ Red/Black
8 ......................................... Black/Yellow
3000GT (Relays No. 1 & 2)
1 ........................................... Blue/Black
2 ............................................ Red/Black
3 ............................................. Blue/Red
4 .......................................... Brown/White
5 ................................................ Black
7 ............................................ Red/Black
8 ........... Brown/Blue (No. 1) Or Yellow/Black (No. 2)
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DOOR LOCK CYLINDER SWITCH
Page 401 of 1501
Montero
1) Disconnect door lock cylinder switch connector. Set door
lock switch in UNLOCK position. Continuity should be present between
switch terminals No. 1 (Black/Blue wire) and No. 2 (Black wire).
2) Set door lock switch in LOCK position. Continuity should
be present between switch terminals No. 2 (Black wire) and No. 3
(Black/Red wire). Continuity should not be present in any of the
terminals with switch in OFF position.
3000GT (Left Side)
1) Disconnect door lock cylinder switch connector. Set door
lock switch in LOCK position. Continuity should be present between
switch terminals No. 2 (Black wire) and No. 3 (Light Green/White
wire).
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 1 (Green/Blue wire) and No. 2
(Black wire). Continuity should not be present in any of the terminals\
with switch in OFF position.
3000GT (Right Side)
1) Disconnect door lock cylinder switch connector. Set door
lock switch in LOCK position. Continuity should be present between
switch terminals No. 1 (Green/White wire) and No. 2 (Black wire).
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 2 (Black wire) and No. 3
(Green/White wire). Continuity should not be present in any of the
terminals with switch in OFF position.
DOOR LOCK SWITCH
Main Switch (Montero)
1) Remove door lock switch from door. Set door switch in LOCK
position. Continuity should be present between switch terminals No. 5
and 12. See Fig. 1.
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 10 and 12.
3) Set door lock switch in OFF position. Continuity should
not be present in any terminals. Replace main door lock switch if
continuity is not as specified.
Main Switch (3000GT W/Power Window)
1) Disconnect door lock switch connector. Set door lock
switch in LOCK position. Continuity should be present between switch
terminals No. 6 and 7. See Fig. 3.
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 5 and 6. Continuity should not
be present in any of the terminals with switch in OFF position.
Main Switch (3000GT W/O Power Window)
1) Disconnect door lock switch connector. Set door lock
switch in LOCK position. Continuity should be present between switch
terminals No. 2 and 3. See Fig. 5.
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 2 and 5. Continuity should not
be present in any of the terminals with switch in OFF position.
Sub-Switch (Montero)
1) Remove switch from door. Set door switch in LOCK position.
Continuity should be present between switch terminals No. 1 and 2. See
Fig. 2 .
2) Set door lock switch in UNLOCK position. Continuity should
be present between switch terminals No. 2 and 3.
3) Set door lock switch in OFF position. Continuity should