engine MITSUBISHI MONTERO 2000 Service Repair Manual

CHASSIS ELECTRICAL-Ignition Switch and Immobilizer <4D56>54A-21
ENCRYPTED CODE REGISTRATION METHOD
AND RESETTING THE CODE TO THE
FACTORY SETTING
Register the encrypted code in the immobilizer-ECU and then
reset the code to the factory setting after parts have been
replaced.
Replacement partEncrypted
code
Ignition keyNecessary
Ignition key ring antenna and immobilizer-ECUNecessary
Engine-ECU*Necessary
NOTE
* : If the engine-ECU is replaced, the ignition key ring antenna
and immobilizer-ECU and ignition key should be replaced
together with it.
Each engine-ECU has an individual information for
immobilizer-ECU, and the individual information is registered
in the immobilizer-ECU.
ENCRYPTED CODE REGISTRATION METHOD
If using an ignition key that has just been newly purchased,
or if the immobilizer-ECU has been replaced, you will need
to register the encrypted codes for each ignition key being
used into the immobilizer-ECU. (A maximum of eight different
encrypted codes can be registered.)
Moreover, when the immobilizer-ECU has been replaced, you
will need to use the MUT-II
to register the password that
the user specifies into the immobilizer-ECU. (Refer to the
MUT-II
instruction manual for instructions on using the MUT-II
.)
Caution
Because registering of the encrypted codes is carried
out after all previously-registered codes have been
erased, you should have ready all of the ignition keys
that have already been registered.


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CHASSIS ELECTRICAL-Combination Meter54A-23
COMBINATION METER
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Speedometer indication rangeAt 20 km/h18 - 23–
km/hAt 40 km/h37 - 45–
At 80 km/h75 - 88–
At 120 km/h113 - 132–
At 160 km/h150 - 176–
Speedometer needle swing km/h (when driving at 35 km/h or higher)–±3
Tachometer indication errorWhen engine speed is 700 r/min±120–
r/minWhen engine speed is 2,000 r/minPetrol- 175+225–
Diesel±175–
When engine speed is 3,000 r/minPetrol- 175+300–
Diesel±225–
When engine speed is 4,000 r/minPetrol- 225+375–
Diesel±300–
When engine speed is 4,750 r/min ±260–
When engine speed is 5,000 r/min - 225+425–
When engine speed is 6,000 r/min - 225+475–
Fuel gauge unit standardF position3–
resistance valueWE position11 0–
Fuel gauge unit float heightF position11.9–
mmE position195.2–
Engine coolant temperature gauge unit standard resistance valueW104±13.5–
Combination meter internal62 - 11 (IG power supply - earth)1MWor more–
resistance valueW62 - 25 (IG power supply - earth)1MWor more–(Measured at connector D-38
and connector D-40)
62 - 63 (IG power supply - fuel gauge)1MWor more–
62 - 64 (IG power supply - engine coolant
temperature gauge)1MWor more–
63 - 11 (fuel gauge - earth)180–
63 - 25 (fuel gauge - earth)180–
64 - 11 (engine coolant temperature gauge - earth)210–
64 - 25 (engine coolant temperature gauge - earth)210–
67 - 11 (battery power supply - earth)1MWor more–
67 - 25 (battery power supply - earth)1MWor more–
67 - 63 (battery power supply - fuel gauge)1MWor more–
67 - 64 (battery power supply - engine coolant
temperature gauge)1MWor more–


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CHASSIS ELECTRICAL-Combination Meter CHASSIS ELECTRICAL-Combination Meter54A-25
CHART CLASSIFIED BY TROUBLE SYMPTOMS
Trouble SymptomInspection procedure
No.Reference page
Speedometer does not operate. (Other meters and gauges
operate.)154A-25
Tachometer does not operate. (Other meters and gauges
operate.)254A-26
Fuel gauge does not operate. (Other meters and gauges
operate.)354A-27
Engine coolant temperature gauge does not operate.
(Other meters and gauges operate.)454A-28
None of the meters and gauges operate.554A-29
INSPECTION PROCEDURES FOR EACH TROUBLE SYMPTOM
Inspection procedure 1
Speedometer does not operate. (Other meters and gauges
operate.)
Probable cause
The cause is probably a malfunction of the vehicle speed sensor
input system.D
Malfunction of vehicle speed sensor
D
Malfunction of harness or connector
D
Malfunction of speedometer
D
Malfunction of printed circuit board
NO
MUT-
IISelf-Diag Code
Is MPI, GDI or DIESEL diagnosis code No. 24 output?YESVehicle speed sensor circuit check (Refer to inspection
procedure 6 on P.54A-29.)
OK
Replace the combination meter case.
NG
Check the trouble symptoms.
NGCheck the following connectors:D-01, D-222, E-13, E-113,
C-09Repair
NG
Check the trouble symptoms.
Replace the speedometer.


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CHASSIS ELECTRICAL-Combination Meter54A-26
Inspection procedure 2
Tachometer does not operate.(Other meters and gauges
operate.)
Probable cause
The cause is probably that the ignition signal is not being input from
the engine, or that there is a malfunction of the meter power supply
or earth circuit.D
Malfunction of tachometer
D
Malfunction of harness or connector
D
Malfunction of printed circuit board
OK
NG
Replace the combination meter case.
OK
Check the trouble symptoms.
NO
MUT-
IISelf-Diag Code
Is MPI, GDI or DIESEL diagnosis code No. 44 output?YESCode No. 44 Ignition coil and power transistor unit system
(Refer to GROUP 13A - Troubleshooting.)
NG
Replace the tachometer.
NG
NG
Repair RepairCheck the harness between the combination meter and the
engine-ECU.
OK:Continuity
Check the trouble symptoms.
Check the following connectors:
<6G74-A/T>D-01, D-33, E-13, B-04, D-120,
<6G74-M/T>D-01, D-33, E-13, B-04, D-117,
<4M41>D-01, D-33, E-13, D-112,
<4D56>D-01, D-33, E-13, B-07, B-07-1


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CHASSIS ELECTRICAL-Combination Meter54A-29
Inspection procedure 5
None of the meters and gauges operate.
Probable cause
If the indicators and warning lamps are normal, then the harness
from the power supply (IG1) to the combination meter is normal.D
Malfunction of printed circuit board
D
Malfunction of harness or connector
NGRepair NG
OK
Check the trouble symptoms.Repair
OK
Check the harness between the combination meter and body
earth.
Check the following connectors:D-27, D-233, D-218, D-01,
D-03
NG
Check the harness between fusible link No. 2 and the
combination meter.
Replace the combination meter case.
Inspection procedure 6
Vehicle speed sensor check
The vehicle speed sensor is used by the speedometer, engine-ECU and A/T-ECU.
NG
Check the harness between the vehicle speed sensor and
body earth, and repair if necessary.
RepairNG
OK
Check the trouble symptoms.NG
Check the harness between the vehicle speed sensor and
multipurpose fuse No. 13, and repair if necessary.
RepairNG
OK
Check the trouble symptoms.
Check the following connectors:D-213, E-115, C-09
(3)NG
(2)NG
Check the following connectors:C-09
NG
Check the harness between the vehicle speed sensor and the
combination meter, and repair if necessary.
RepairNG
OK
Check the trouble symptoms.
OK
Measure at vehicle speed sensor connector C-09.
DDisconnect the connector and measure at the harness
side.
(1) Voltage between terminal 3 and earth
OK:4.5 V or higher
(2) Continuity between terminal 2 and earth
OK:Continuity
(3) Voltage between terminal 1 and earth
OK:System voltage(1)NGCheck the following connectors:D-01, D-222, E-13, E-113,
C-09
Vehicle speed sensor check (Refer to P.54A-33.)NG
Replace
NOTE
If the trouble symptoms cannot be eliminated by the above checks, there is probably a short-circuit at
the vehicle speed sensor output side (harness, speedometer, engine-ECU or A/T-ECU), and so this should
be checked.


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CHASSIS ELECTRICAL -Clock or Center Display54A-54
BEFORE REMOVING THE BATTERY
The Center display has a large amount of data unique to the vehicle in its memory. When the battery
cable is disconnected, that memory is affected as shown in the table below. Accordingly, it is necessary
to make sure that you take notes of important information before disconnecting the battery cable.
FunctionInput function/memoryWhen battery cable is disconnected
Clock set on displayCurrent timeRetains data for approx. 1 hour
Vehicle model setShort (3-door models)/long (5-door
models)Retains data for approx. 1 hour
Brightness set for displayPosition set on displayRetains data for approx. 1 hour
Unit set for trip computerkm or mile, L/100km or mpg or km/L
Average vehicle speed after resetRetains data for approx. 1 hour
Average vehicle speed on displayAverage vehicle speed after resetRetains data for approx. 1 hour
Average fuel consumption on displayAverage fuel consumption after resetRetains data for approx. 1 hour
Cruising range on displayCruising range, fuel economyRetains data for approx. 1 hour
Outside temperature on displayOutside temperature after the ignition
switch is turned to the OFF(LOCK)
position.Retains data for approx. 1 hour
* The outside temperature sensor
is located near the engine.
Therefore, incorrectly high
temperature may be displayed
when the battery cable is
reconnected within one hour.
DIAGNOSIS FUNCTION FOR CENTER DISPLAY
Center display has the following diagnosis function:
FunctionContents
Service functionThere are the following 4 diagnosis modes available
1. Check of vehicle informationThe vehicle, short (3-door models)/long (5-door models) set
2. Check of LCD segmentsThe LCD segments for display available to light on or not
3. Check of sensorsOutside temperature, voltage of fuel gauge unit, system voltage, fuel amount
remains, fuel economy calculated after supply of fuel
4. Check of units connected into
the center displayThe units connected on display
Voltage (%) on terminal for MUT-II
Vehicle speed signal sent by engine-ECU
Oscillating signal


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CHASSIS ELECTRICAL -Clock or Center Display54A-60
Terminal
No.Input/
OutputSignal symbolTerminal
voltage (V)Wiring harness
problemTrouble symptom caused by wiring
harness problem
Open
circuitShort
circuit
15Input/
OutputKHi: System
voltage
Lo: 0-1ExistsExistsValues on trip information screen (average
vehicle speed, fuel consumption and
cruising distance) are abnormal. Commu-
nication is impossible between the
engine-ECU and the MUT-II.
16------
17Input/
OutputM-BUSY
(AUDIO)Hi: 4-5
Lo: 0-1ExistsExistsAudio display does not appear. Panel
switch cannot be operated for audio unit.
Nighttime illumination does not appear for
audio unit.
18-SHIELD-GND----
19Input/
OutputM-BUSY
(A/C)Hi: 4-5
Lo: 0-1ExistsExistsA/C display does not appear.
Outside air temperature does not appear
20-SHIELD-GND----
21, 22------
23InputEX-TEMPExistsExistsOutside air temperature does not appear.
24InputILL+Hi: System
voltageExists-Nighttime illumination does not appear for
audio units.
Lo: 0-1
-ExistsBlown multipurpose fuse.
25InputACC (ACCSystem volt-Exists-Screen display does not appear.
power supply)age
-ExistsBlown multipurpose fuse.
26Input+BSystem volt-Exists-Screen display does not appear.
age
-ExistsBlown multipurpose fuse.
27InputVSSHi: System
voltage
Lo: 0-1ExistsExistsAbnormal outside air temperature ap-
pears.
(only diesel-powered vehicles)
28-GND (earth)-Exists-Screen display does not appear.
29, 30------
31-GND-TEMPExistsExistsOutside air temperature does not appear.
32InputILL -ExistsExistsThe display screen can not be dimmed.
33InputFUEL GAUGE-ExistsAbnormal cruising distance appears.
34, 35------
36InputIG1Hi: System
voltageExists-Communication with engine-ECU is im-
possible. Abnormal driving data values
appear.
-ExistsCommunication with engine-ECU is im-
possible. Abnormal driving data values
appear. Blown multipurpose fuse.


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CHASSIS ELECTRICAL -Clock or Center Display54A-62
INSPECTION PROCEDURE 1
No display appears after the ignition key is turn to the ACC position.
OK
Measure voltages between D-03 display connector terminal (25),
(26) voltage and earth.
DIgnition switch: ACC
OK:System voltageNGRepair the fuse and wiring harness.
OK
Measure resistance between D-03 display connector terminal (28)
and earth.
OK:approx. 0
WNGRepair the wiring harness.
OK
Repair the center display unit.
Check the following connector: D-03NGRepair
INSPECTION PROCEDURE 2
Outside air temperature does not appear or abnormal outside air temperature appears.

Check the following connector: D-03NGRepair.
NO
Go to inspection procedure 3.
Check the wiring harness between the
Center Display and the outside air tem-
perature sensor.OKReplace the center display unit.OKEnd
NG
Replace the outside air temperature
sensor.NG
Check the wiring harness between the
center display unit and the outside air
temperature sensor, and replace if nec-
essary.
OK
Is a correct outside air temperature dis-
played in the servicemode?YESIs a correct vehicle speed displayed in
the servicemode?YESEnd (no abnormality).
NO

Select “Check of units connected into
the center display” on the service mode.
Does the symbol “AU” appear?NOGo to inspection procedure 7.
YES
Replace the center display unit.
YES
MUT-
IISelf-Diag code
Is A/C diagnosis code No.13 or 14 set?YESCheck the outside air temperature sen-
sor. (Refer to GROUP 55B.)
NO
Is a correct vehicle speed displayed in
the servicemode?NOGo to inspection procedure 3.
NOTE: It is necessary to drive for a while and get accurate temperature in display if you pass a area
in which temperature is much different. It might show high temperature on display in case it is high
around sensor due to high temperature of engine after battery is exchanged, or a display unit is reinstalled.


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CHASSIS ELECTRICAL -Clock or Center Display54A-63
INSPECTION PROCEDURE 3
Abnormal vehicle speed is displayed on the service mode.

OK
NGRepair.
Measure at center display unit connec-
tor D-03.
DDisconnect the connector.
DVoltage between terminal 36 and
body earth.
OK:(Ignition switch: ON)
System voltage.
(Ignition switch: OFF)
0-1VNGCheck the wiring harness between the
center display unit and the junction
block, and repair if necessary.
NG
Check the wiring harness between the
center display unit and the engine-ECU,
and repair if necessary.
Select “Check of units connected into
the center display” on the service mode.
Does the symbol “MU” appear?YES NGDisconnect MUT-
II. Then check vehicle
wiring harnesses.Disconnect connector D-04.
Then check voltage at terminal 5 of that
connector.
DIgnition switch: ON
NG:More than 80% of system volt-
age
OK:Less than that
OK NO
OK
Check the connections between the
center display unit and the engine-ECU.OKReplace the center display unit.
Check the connector: D-04

Measure at center display unit connector D-03.
DDisconnect the connector.
DVoltage between terminal 36 and body earth.
OK:(Ignition switch: ON) System voltage.
(Ignition switch: OFF) 0 - 1 VNGCheck the wiring harness between the center display unit and
the junction block, and repair if necessary.
OK
Measure at center display unit connector D-03 .
DDisconnect the connector.
DVoltage between terminal 27 and body earth.
OK:HI: System voltage.
Lo: 0 - 1VNGCheck the wiring harness between the center display unit and
the vehicle speed sensor, and repair if necessary.
OK
Replace the center display unit.


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CHASSIS ELECTRICAL -Radio/Tape Player54A-68
RADIO/TAPE PLAYER
TROUBLESHOOTING
QUICK-REFERENCE TROUBLESHOOTING CHART
ItemsProblem symptomRelevant chart
NoiseNoise appears at certain places when travelling.A-1
Mixed with noise, only at night.A-2
Broadcasts can be heard but UKW/MW/LW has a lot of noise.A-3
There is noise when starting the engine.A-4
Some noise appears when there is vibration or shocks during
travelling.A-5
Ever-present noise.A-6
RadioWhen switch is set to ON, no power is available.B-1
No sound from one speaker.B-2
There is noise but no reception for UKW/MW/LW or no sound from
UKW/MW/LW.B-3
Insufficient sensitivity.B-4
Distortion on UKW/MW/LW.B-5
Too few automatic select stations.B-6
Insufficient memory (preset stations are erased).B-7
Tape playerCassette tape will not be inserted.C-1
No sound.C-2
No sound from one speaker.C-3
Sound quality is poor, or sound is weak.C-4
Cassette tape will not be ejected.C-5
Uneven revolution. Tape speed is fast or slow.C-6
Faulty auto reverse.C-7
Tape gets caught in mechanism.C-8


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