roof MITSUBISHI MONTERO 2000 Service Repair Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2000, Model line: MONTERO, Model: MITSUBISHI MONTERO 2000Pages: 1839, PDF Size: 29.19 MB
Page 25 of 1839
GENERAL -Major Specifications00-24
ItemsV68WV65W
MYHFL6MNXFL6,
MNXFR6MYXFL6,
MYXFR6MNHCL6,
MNHCR6MYHCL6,
MYHCR6
VehicleOverall length14,2604,280
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,9802,0001,915
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,1651,1701.075
Max. axle weight rating-rear1,3451,3401,435
Seating capacity5
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
automa-
tic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
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Page 26 of 1839
GENERAL -Major Specifications00-25
ItemsV65W
MNXCL6,
MNXCR6MYXCL6,
MYXCR6
VehicleOverall length14,280
dimensionsOverall width21,875mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,935
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,080
Max. axle weight rating-rear1,430
Seating capacity5
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
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Page 28 of 1839
GENERAL -Major Specifications00-27
ItemsV78WV75W
LYHFL6,
LYHFR6LNXFL6,
LNXFR6LYXFL6,
LYXFR6LNHCL6,
LNHCR6LYHCL6,
LYHCR6
VehicleOverall length14,7754,795
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1124*
VehicleKerb weight2,1252,1552,060
weight kgMax. gross vehicle weight2,7602,8002,760
Max. axle weight rating-front1,1601,110
Max. axle weight rating-rear1,6001,650
Seating capacity7
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
auto-
matic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
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Page 29 of 1839
GENERAL -Major Specifications00-28
ItemsV75W
LNXCL6,
LNXCR6LYXCL6,
LYXCR6
VehicleOverall length14,795
dimensionsOverall width21,875mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9235
Angle of approach
degree1042*
Angle of departure
degree)1124*
VehicleKerb weight2,095
weight kgMax. gross vehicle weight2,760
Max. axle weight rating-front1,110
Max. axle weight rating-rear1,650
Seating capacity7
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
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Page 57 of 1839
ENGINE <6G7> -General Information/Service Specifications11A-3
GENERAL INFORMATION
Items6G74-GDI
Total displacement ml3,497
Bore´Stroke mm93´85.8
Compression ratio10.4
Combustion chamberPentroof + ball-in-piston
Camshaft arrangementDOHC
Number of valveIntake12
Exhaust12
Valve timingIntakeOpeningBTDC 8_
ClosingABDC 56_
ExhaustOpeningBBDC 48_
ClosingATDC 16_
Fuel systemElectronically controlled multipoint fuel injection
Rocker armRoller type
Auto-lash adjusterEquipped
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Basic ignition timing5_BTDC±3_-
Ignition timingApprox. 20_BTDC*1-
Idle speed r/min600±100*1-
CO contents %0.5 or less-
HC contents ppm100 or less-
Compression pressure (at engine speed of 280 r/min) kPa1,275980
Compression pressure difference of all cylinders kPa-Max. 98
Intake manifold vacuum kPa-Min. 56*2
Auto tensioner rod depth (mm)Within 1-
Timing belt tension torque N×m4.4-
Auto-tensioner rod protrusion amount mm3.8 - 5.0-
NOTE
*1: Indicates the value measured within 4 minutes since the engine was started.
*2: Indicates the value when more than 4 minutes have passed since the engine was started.
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Page 1353 of 1839
42-1
BODY
CONTENTS
HOOD3 ....................................
FENDER5 ..................................
FUEL FILLER DOOR6 .....................
WINDOW GLASS8 .........................
ADHESIVES 8.............................
SPECIAL TOOL 8.........................
WINDOW REPAIR 8.......................
WINDSHIELD 10..........................
QUARTER WINDOW GLASS 14...........
BACK DOOR GLASS 16..................
DOORS18 .................................
SERVICE SPECIFICATIONS 18............
SEALANT 18.............................
SPECIAL TOOLS 18......................
TROUBLESHOOTING 19..................ON-VEHICLE SERVICE 19................
Door Fit Adjustment 19.................
Door Window Glass Adjustment 19......
Defective Power Window Adjustment and
Replacement
20 .........................
Power Window Safety Mechanism Check 20..
Door Outside Handle Play Check 21.....
Power Window Operation Current
Check 21..............................
Circuit Breaker (Incorporated in the Power
Window Motor) Check 21...............
Door Inside Handle Play Check and
Adjustment 21..........................
DOOR ASSEMBLY 22.....................
DOOR TRIM AND WATERPROOF
FILM 24..................................
DOOR GLASS AND REGULATOR 30......
DOOR HANDLE AND LATCH 33..........
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP 36.....
BACK DOOR39 ...........................
SERVICE SPECIFICATION 39.............
SEALANT 39.............................
SPECIAL TOOL 39.......................
TROUBLESHOOTING 39..................
CONTINUED ON NEXT PAGE
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Page 1354 of 1839
42-2
ON-VEHICLE SERVICE 40................
Back Door Fit Adjustment 40............
Back Door Handle Play Check 40.......
BACK DOOR ASSEMBLY 41..............
BACK DOOR TRIM AND WATERPROOF
FILM 43..................................
BACK DOOR HANDLE AND LATCH 44....
KEYLESS ENTRY SYSTEM45 .............
TROUBLESHOOTING 45..................
ON-VEHICLE SERVICE 45.................
How to Replace a Battery of the
Transmitter 45..........................Encrypted Code Registration Method 45..
KEYLESS ENTRY SYSTEM 46............
SUNROOF47 ..............................
SERVICE SPECIFICATION 47.............
TROUBLESHOOTING 47..................
ON-VEHICLE SERVICE 47................
Water Test 47..........................
Sunroof Fit Adjustment 47...............
SUNROOF 48............................
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Page 1402 of 1839
BODY -SunroofBODY -Sunroof42-50
"
BA
SUNROOF MOTOR ASSEMBLY INSTALLATION
1. Install the roof lid glass assembly and the sunroof motor
assembly with the sunroof motor assembly in the
fully-closed position.
2. Connect the sunroof motor assembly harness connector
and the sunroof switch harness connector to the vehicle
wiring harness connector.
3. Operate the sunroof and check that it operates correctly.
1. Install the roof lid glass assembly and the sunroof motor
assembly with the sunroof motor assembly in the
fully-closed position.
2. Connect the sunroof motor assembly harness connector
and the sunroof switch harness connector to the vehicle
wiring harness connector.
3. Operate the sunroof switch to slide the roof lid glass
to the fully-open position, and then tilt it up in steps of
30 mm to the fully-open position and then keep pressing
the switch for 3 seconds or more.
4. Operate the sunroof switch (CLOSE) using the one-touch
function to slide the roof lid glass to the fully-closed
position.
5. Operate the sunroof switch (OPEN) using the one-touch
function to slide the roof lid glass to the fully-open position.
6. Operate the sunroof switch (CLOSE) using the one-touch
function to slide the roof lid glass to the fully-closed
position.
7. Press the tilt - up switch to operate the sunroof and check
that learning is complete.
NOTE
(1) During initialisation (learning mode), use only the
CLOSE/DOWN switch to move the roof lid glass from
the fully-closed position to the fully tilted open position.
During initialisation, the TILT UP switch will not work
when pressed. Furthermore, the sunroof-ECU will stop
running in learning mode as soon as the roof lid glass
is tilted up.
(2) When the clamping prevention mechanism is
cancelled, the operation is the same as when the
roof lid glass operates 30 mm at a time.
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Page 1408 of 1839
51-1
EXTERIOR
CONTENTS
FRONT BUMPER 3.......................
ADHESIVE 3..............................
SPECIAL TOOL 3.........................
FRONT BUMPER 4........................
REAR BUMPER 8........................
ROOF RAIL 11...........................
MOULDING 11...........................
ADHESIVE 11.............................
SPECIAL TOOL 11........................
MOULDING 12............................
GARNISH 16.............................
ADHESIVE 16............................
GARNISH 17.............................
MUDGUARD 19..........................
ADHESIVE 19............................
MUDGUARD 19...........................
REAR DEFLECTOR 21....................
SPECIAL TOOL 21.......................
REAR DEFLECTOR 21....................
SIDE STEP 22...........................
SIDE STEP 22............................
WINDSHIELD WIPER AND WASHER 23....
SERVICE SPECIFICATIONS 23............
TROUBLESHOOTING 23..................
WINDSHIELD WIPER AND WASHER 24...
REAR WIPER AND WASHER 28..........
REFERENCE VALUE 28..................
TROUBLESHOOTING 28..................
REAR WIPER AND WASHER 28..........
HEADLAMP WASHER 30.................
TROUBLESHOOTING 31..................
HEADLAMP WASHER 31.................
CONTINUED ON NEXT PAGE
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Page 1688 of 1839
SWS -General InformationSWS -General Information54B-2
GENERAL INFORMATION
COMMUNICATION LINE
Data lines for multiplex communication are connected between the front-ECU, ETACS-ECU, column switch
assembly, sunroof motor assembly, center display, power window main switch, and power window motors
as illustrated below.
ETACS-ECUMUT-II
Column switch
assembly
Front-ECU
Power window
main switch
Power window motor
(front-right)
Center display*1
Sunroof motor
assembly*2Power window motor
(front-left)
Power window motor
(rear-right)
Power window motor
(rear-left)
NOTE
: Uni-directional communication line
: Bi-directional communication line
*
1: Vehicles with center display
*2: Vehicles with sunroof
OPERATION
BUZZER
Light Reminder Warning Buzzer Function
When the driver’s door is opened with lighting switch
in the ON (tail lamp switch or headlamp switch)
position and ignition switch in the LOCK (OFF) or
ACC position, the buzzer will sound continuously to
remind the driver that the lamps (tail lamps or
headlamps) are ON.
This function does not work if the lighting switched
off through the headlamp automatic shutdownfunction. In addition, the ignition key reminder
warning buzzer function has a priority over this
function.
Center Display Operation Annunciation
Function
On vehicles with center display, the buzzer (peeps)
sounds when the operation switch of the audio
and navigation system is pressed.
CENTRAL DOOR LOCKING SYSTEM
Central Door Locking System Operation
When the lock switch is turned ON after the unlock
switch on the driver’s door lock actuator switch
is OFF, the ETACS-ECU gives a lock output for
0.5 second. When the unlock switch is turned ON
after the lock switch on the driver’s door lock
actuator switch is OFF, the ETACS-ECU gives an
unlock output for 0.5 second.
When the front passenger’s door key or back door
key is operated, the ETACS-ECU gives a lock or
unlock output for 0.5 second.Forgotten Key Prevention Function
If, with the key reminder switch OFF and the driver’s
door switch ON, the driver’s door lock switch is
turned ON after the door unlock switch in the front
door lock actuator is turned OFF, the ETACS-ECU
waits 0.3 second then give an unlock relay output
for 0.5 second, there by preventing the doors from
being locked. This operation prevents the ignition
key from being locked inside the vehicle. This
function takes precedence over the central door
locking control function.
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