warning NISSAN 350Z 2007 Z33 Brake Control System User Guide

BRC-22
[ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Active TestNFS000IN
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

The ABS and brake warning lamps turn on during the active test.
NOTE:

When the active test is conducted while depressing the pedal, the pedal depression amount will change,
but this is normal.

Approximately 10 seconds after the operation is begun, “TEST STOP” will be displayed.
TEST ITEM
Solenoid valve
CAUTION:
The example shown is for the front right wheel. The procedure for the other wheels is the same as
given below.
For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN”.Then use screen monitor to check that solenoid
valve operates as shown in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON”, “OFF” on the display screen and make sure the ABS motor relay is operating as shown in the
table below.
EBD SIGNAL
(ON/OFF)— — EBD operation (ON/OFF) status is displayed.
ABS SIGNAL
(ON/OFF)— — ABS operation (ON/OFF) status is displayed.
EBD FAIL SIG
(ON/OFF)— — EBD fail-safe signal (ON/OFF) status is displayed.
ABS FAIL SIG
(ON/OFF)— — ABS fail-safe signal (ON/OFF) status is displayed. Item (Unit)SELECT MONITOR ITEM
Remarks
ECM INPUT
SIGNALSMAIN SIGNALSSELECTION
MENU
OperationABS solenoid valve
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON

TROUBLE DIAGNOSIS
BRC-23
[ABS]
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BRC
Revision: 2006 November2007 350Z
Correct and Quick DiagnosisNFS00024
DIAGNOSIS PRECAUTIONS

Before performing the trouble diagnosis, always read the general information (GI) to confirm the general
precautions. Refer to GI-3, "
General Precautions" .

After completing service, always erase the self-diagnosis results. Refer to BRC-19, "HOW TO ERASE
SELF-DIAGNOSIS RESULTS" .

When inspection of the continuity or voltage between units is performed, check connector terminals for
disconnection, looseness, bend, or collapse. If any non-standard condition is detected, repair or replace
applicable part.

Intermittent errors may be caused by a poor connection in the harness, connector, or terminal. Move har-
nesses, harness connectors, or terminals by hand to make sure all connections are solid and undamaged.

If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.

ABS is a system that uses electronic control to perform brake control and engine power control. There-
fore, phenomena like those shown in the following table may occur, but this is because the system is
working normally.
ABS WARNING LAMP ON/OFF TIMING
×: ON –: OFF
Basic InspectionNFS00025
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill the brake fluid.
2. Check brake tubes or hoses and around ABS actuator for leaks. If there is leaking or oozing fluid, check
following items.

If ABS actuator connection is loose, tighten the piping to the specified torque and re-conduct the leak
inspection to make sure there are no leaks.

If there is damage to the connection flare nut or ABS actuator screw, replace the damaged part and re-
conduct the leak inspection to make sure there are no leaks.

When there is fluid leaking or oozing from a part other than ABS actuator connection, if the fluid is just
oozing out, use a clean cloth to wipe off the oozing fluid and re-check for leaks. If fluid is still oozing out,
replace the damaged part.

When there is fluid leaking or oozing at ABS actuator, if the fluid is just oozing out, use a clean cloth to
wipe off the oozing fluid and re-check for leaks. If fluid is still oozing out, replace ABS actuator body.
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake pad degree of wear. Refer to BR-26, "
PAD WEAR INSPECTION" in “Front Disc Brake” and
BR-39, "
PAD WEAR INSPECTION" in “Rear Disc Brake”.
Symptom Symptom description Result
Motor operation noiseThis is the sound of the motor operating inside ABS actuator, and there
may be some low sounds while the ABS is operating.
Normal
Just after the engine starts, the motor operating noise may be heard. This
is a normal status of the system operation check.
System operation check noiseWhen the engine is started, you may barely be able to hear a slight thud-
ding sound from the engine room, but this sound is made by the system
operation check and is normal.Normal
ABS operation
(longer stopping distance)Stopping distance may be longer for vehicles with ABS when the vehicle
drives on rough or snow-covered roads. Use lower speeds when driving on
these kinds of roads.Normal
Condition ABS warning lamp Remarks
Ignition switch OFF — —
For approximately “1” second after ignition switch ON×—
After approximately “1” second after ignition switch ON.
(When system is normal)— Turns off 2 second after engine start
ABS error×When there is an ABS actuator and electric unit
error (power or ground error)

BRC-24
[ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, check
the battery voltage to make sure it has not dropped.
ABS WARNING LAMP INSPECTION
1. Make sure ABS warning lamp turned on approximately 1 second when the ignition switch is turned ON.
Check CAN communications. Refer to BRC-31, "
CAN Communication System" .
2. Make sure lamp turns off approximately 1 second after the ignition switch is turned on. If the lamp does
not turn off, conduct self-diagnosis.
3. Make sure ABS warning lamp turn off 2 seconds after the engine is started. If ABS warning lamp has not
turned off 10 seconds after the engine has been started, conduct self-diagnosis of the ABS actuator and
electric unit.
4. After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-19, "
HOW TO
ERASE SELF-DIAGNOSIS RESULTS"

BRC-32
[ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS0002E
1. CHECK START
Check brake force distribution.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure there is no excessive play in the front and rear axles.
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Wheel Sensor Inspection

Wheel sensor mount and damage inspection

Sensor rotor mount and damage inspection

Wheel sensor connector connection inspection

Wheel sensor harness inspection
OK or NG
OK >> GO TO 4.
NG >>

Replace wheel sensor or sensor rotor.

Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Unexpected Pedal ReactionNFS0002F
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too big?
YES >>
Bleed air from the brake piping.

Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repairs.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector, and make sure the braking force is suffi-
cient when the ABS is not operating. After the inspection, reconnect the connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Check brake system.

TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-33
[ABS]
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Revision: 2006 November2007 350Z
The Braking Distance is LongNFS0002G
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. In this condition, check
stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >>

Bleed air from the brake piping.

Check brake system.
The ABS Function Does Not OperateNFS0002H
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
Pedal Vibration or ABS Operation Sound OccursNFS0002I
CAUTION:
Under the following conditions, when brake pedal is lightly depressed (just place a foot on it), ABS is
activated and vibration is felt. However, this is normal.

When shifting gears

When driving on slippery road

During cornering at high speed

When passing over bumps or grooves [50 mm (1.97 in) or more]

When pulling away just after starting engine [at approximately 10 km/h (6 MPH) or higher]
1. SYMPTOM CHECK 1
Check if pedal vibration or operation sound occurs when the engine is started.
Does the symptom occur?
YES >> GO TO 2.
NO >> Perform self-diagnosis. Refer to BRC-19, "
OPERATION PROCEDURE" .
2. SYMPTOM CHECK 2
Check symptom when electrical component (headlamps, etc.) switches are operated.
Does the symptom occur when the electrical component (head lamp, etc.) switches are operated?
YES >> Check if there is a radio, antenna, antenna lead wire, or wiring close to the control unit (or its wir-
ing), and if there is, move it farther away.
NO >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-32, "
Excessive ABS Func-
tion Operation Frequency" .

PRECAUTIONS
BRC-37
[TCS/ABS]
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Revision: 2006 November2007 350Z
[TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS0002M
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Battery ServiceNFS0002N
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Precautions for Brake SystemNFS0002O

Recommended fluid is brake fluid “DOT 3”. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use a flare nut wrench when removing flare nuts, and use a flare
nut crowfoot and torque wrench when tighten brake tube flare
nuts.

When installing brake tubes, be sure to check torque.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect electri-
cal connector of ABS actuator and electric unit (control unit) or
the battery negative terminal.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions for Brake ControlNFS0002P

During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

Just after starting vehicle after ignition switch ON, brake pedal may vibrate or motor operating noise may
be heard from engine compartment. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
SBR686C

BRC-40
[TCS/ABS]
SYSTEM DESCRIPTION
Revision: 2006 November2007 350Z
SYSTEM DESCRIPTIONPFP:00000
System DiagramNFS0002S
TCS FunctionNFS0002T

The wheel spin occurrence of the drive wheels is detected by the ABS actuator and electric unit (control
unit) using the wheel speed signals from all four wheels, so when wheel spin occurs, the amount of wheel
spin is reduced by cutting the fuel to the engine, and partially closing the throttle valve to reduce the
engine torque. The throttle opening is also controlled to obtain the optimum engine torque.

Depending on road circumstances, the driver may have a sluggish feel. This is normal, because the opti-
mum traction has the highest priority under TCS operation.

TCS may be activated any time the vehicle suddenly accelerates, suddenly downshifts, or is driven on a
road with a varying surface friction coefficient.

During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
ABS FunctionNFS0002U

The Anti-Lock Braking System is a function that detects wheel revolution while braking, and it improves
handling stability during sudden braking by electrically preventing 4 wheel lock. Maneuverability is also
improved for avoiding obstacles.

If the electrical system breaks down, then the Fail-Safe function starts, the ABS becomes inoperative,
and the ABS warning lamp turns on.

Electrical system diagnosis by CONSULT-III is available.
EBD FunctionNFS0002V

The Electronic Brake Distribution is a function that detects subtle slippages between the front and rear
wheels during braking, and it improves handling stability by electronically controlling the Brake Fluid Pres-
sure which results in reduced rear wheel slippage.

In case of electrical system break down, the Fail-Safe function is activated, the EBD and ABS becomes
inoperative, and the ABS warning lamp and brake warning lamp are turned on.

Electrical system diagnosis by CONSULT-III is available.
SFIA1218E

BRC-42
[TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
TROUBLE DIAGNOSISPFP:00004
Fail-Safe FunctionNFS000IJ
TCS SYSTEM
In case of Throttle Control System trouble, the TCS OFF indicator lamp and SLIP indicator lamp are turned on,
and the condition of the vehicle is the same as the condition of vehicles without TCS equipment. In case of
trouble to the Throttle Control System, the ABS control continues to operate normally without TCS control.
CAUTION:
If the Fail-Safe function is activated, then perform the self-diagnosis for TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical problems with the ABS, the ABS warning lamp, TCS OFF indicator lamp and SLIP indica-
tor lamp will turn on. In case of electrical problem with the EBD, brake warning lamp, ABS warning lamp, TCS
OFF indicator lamp and SLIP indicator lamp will turn on. Simultaneously, the TCS/ABS become one of the fol-
lowing conditions of the Fail-Safe function.

For ABS trouble, only the EBD is activated and the condition of the vehicle is the same condition of vehi-
cles without TCS/ABS equipment.
NOTE:
ABS self diagnosis sound may be heard. That is a normal condition because a self diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
How to Proceed with DiagnosisNFS0002Z
BASIC CONCEPT

Most important point to perform diagnosis is to understand systems (control and mechanism) in vehicle
thoroughly.

It is also important to clarify customer complaints before inspec-
tion.
First of all, reproduce symptom, and understand it fully.
Ask customer about his/her complaints carefully. In some cases,
it will be necessary to check symptom by driving vehicle with
customer.
NOTE:
Customers are not professionals. Do not assume “maybe cus-
tomer means...” or “maybe customer mentioned this symptom”.

It is essential to check symptoms right from beginning in order to
repair a malfunction completely.
For an intermittent malfunction, it is important to reproduce
symptom based on interview with customer and past examples.
Do not perform inspection on ad hoc basis. Most intermittent
malfunctions are caused by poor contacts. In this case, it will be
effective to shake suspected harness or connector by hand.
When repairs are performed without any symptom check, no
one can judge if malfunction has actually been eliminated.

After diagnosis, make sure to carry out “erase memory”. Refer to
BRC-53, "
HOW TO ERASE SELF-DIAGNOSIS RESULTS" .

For an intermittent malfunction, move harness or harness con-
nector by hand to check poor contact or false open circuit.

Always read “GI General Information” to confirm general precautions. Refer to GI-3, "General Precau-
tions"
EFJ0028D
SEF233G

TROUBLE DIAGNOSIS
BRC-51
[TCS/ABS]
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BRC
Revision: 2006 November2007 350Z
Control Unit Input/Output Signal StandardNFS00034
REFERENCE VALUE FROM CONSULT-III
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short - circuited.
Monitor item Display ContentData monitor
ConditionReference values for normal
operation
WHEEL SENSORWheel speed calculated using
signals from all four wheel sen-
sorsVehicle stopped 0 km/h (0 MPH)
While driving (Note 1)Nearly matches the speed-
ometer display (±10% or
less)
IN ABS S/V
OUT ABS S/VOperation status of all solenoidsWhen the actuator solenoid operates or
during a fail-safeON
When the actuator relay operates and
the actuator solenoid does not operateOFF
STOP LAMP SW Brake pedal operationBrake pedal depressed ON
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay operation
statusWhen the motor relay and motor are
operatingON
When the motor relay and motor are not
operatingOFF
ACTUATOR RLY Actuator relay operation statusWhen the actuator relay is operating OFF
When the actuator relay is not operat-
ingON
EBD WARN LAMPBrake warning lamp on condition
(Note 2)Brake warning lamp ON ON
Brake warning lamp OFF OFF
ABS WARN LAMPABS warning lamp on condition
(Note 3)ABS warning lamp ON ON
ABS warning lamp OFF OFF
OFF LAMPTCS OFF indicator lamp on con-
dition (Note 4)TCS OFF indicator lamp ON ON
TCS OFF indicator lamp OFF OFF
SLIP LAMPSLIP indicator lamp on condition
(Note 5)SLIP indicator lamp ON ON
SLIP indicator lamp OFF OFF
OFF SW TCS switch ON-OFF statusTCS OFF switch ON
(TCS OFF indicator lamp ON)ON
TCS OFF switch OFF
(TCS OFF indicator lamp OFF)OFF
BATTERY VOLTBattery voltage supplied to TCS/
ABS control unitIgnition switch ON 10 - 16 V
GEARDetermined gear shift position
from the A/T PNP switch signalDriving1 - 5

Differs depending on the
transmission status.
(M/T vehicles are always left
in 1.)
ENGINE RPM Engine runningWith engine stopped 0 rpm
With engine runningAlmost in accordance with
tachometer display
N POSITION SIGNALDetermined gear shift position
from the A/T PNP switch signal
(Note 5)N position ON
Other than N position OFF

BRC-52
[TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Note 1: Confirm tire pressure is normal.
Note 2: Serves as EBD warning lamp.
Note 3: ON/OFF timing of ABS warning lamp
ON: For approximately 1 second after the ignition switch is turned on or when an error is detected.
OFF: Approximately 1 second after the ignition switch is turned on (when system is normal).
Note 4: ON/OFF timing of TCS OFF indicator lamp
ON: For approximately 1 second after the ignition switch is turned on, when an error is detected, or when the TCS OFF switch is on.
OFF: Approximately 1 second after the ignition switch is turned on (when system is normal), when TCS OFF switch is off.
Note 5: ON/OFF timing of SLIP indicator lamp
ON: For approximately 1 second after the ignition switch is turned on or when an error is detected.
OFF: Approximately 1 second after the ignition switch is turned on (when system is normal), when TCS function is not operating
Flash: When the TCS function is operating during driving.
Note 6: A/T models.
CONSULT- II Functions (ABS)NFS00035
CONSULT-III MAIN FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
P POSITION SIGNALDetermined gear shift position
from the A/T PNP switch signal
(Note 6)P position ON
Other than P position OFF
FAIL SIGNAL Fail signal statusDuring TCS fail-safe
During ABS fail-safe
During EBD fail-safeON
ACCEL POS SIGOpen/close condition of throttle
valve (linked with accelerator
pedal).Accelerator pedal not depressed (igni-
tion switch is ON)0 %
Depress accelerator pedal (ignition
switch is ON)0 to 100 % Monitor item Display ContentData monitor
ConditionReference values for normal
operation
Diagnostic test mode Function Reference
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.BRC-53, "
Self-diagnosis"
DATA MONITORInput/Output data in the ABS actuator and electric unit (control unit)
can be read.BRC-55, "Data Monitor"
CAN DIAG SUPPORT
MNTRThe results of transmit/receive diagnosis of communication can be
read.LAN-44, "CAN Diagnostic Sup-
port Monitor"
ACTIVE TESTDiagnostic Test Mode in which CONSULT-III drives some actuators
apart from the ABS actuator and electric unit (control unit) and also
shifts some parameters in a specified range.BRC-57, "Active Test"
FUNCTION TESTConducted by CONSULT-III instead of a technician to determine
whether each system is “OK” or “NG”.—
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read. —