warning NISSAN 350Z 2007 Z33 Brake Control System Owner's Manual

TROUBLE DIAGNOSIS
BRC-53
[TCS/ABS]
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Revision: 2006 November2007 350Z
Self-diagnosisNFS000HG
OPERATION PROCEDURE
1. Before performing the self-diagnosis, start engine and drive vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute.
HOW TO ERASE SELF-DIAGNOSIS RESULTS
1. After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately
1 minute as the final inspection, and make sure that the ABS warning lamp, TCS OFF indicator lamp,
SLIP indicator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, perform applicably diagnosis.

When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
TCS OFF indicator lamp, SLIP indicator lamp and brake warning lamp will not turn OFF even when the
system is normal unless the vehicle is driving at approximately 30 km/h (19 MPH) or more for approxi-
mately 1 minute.

Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake
fluid level switch operation (when brake fluid is insufficient).
DISPLAY ITEM LIST
Display item Malfunction detecting condition Check item
RR RH SENSOR-1
[C1101]When the circuit in the rear RH wheel sensor is open.
BRC-61, "
Wheel Sensor
System"
(Note 1) RR LH SENSOR-1
[C1102]When the circuit in the rear LH wheel sensor is open.
FR RH SENSOR-1
[C1103]When the circuit in the front RH wheel sensor is open.
FR LH SENSOR-1
[C1104]When the circuit in the front LH wheel sensor is open.
RR RH SENSOR-2
[C1105]When the circuit in the rear RH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
RR LH SENSOR-2
[C1106]When the circuit in the rear LH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
FR RH SENSOR-2
[C1107]When the circuit in the front RH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
FR LH SENSOR-2
[C1108]When the circuit in the front LH wheel sensor is short-circuited. Or when the
sensor power voltage is outside the standard. When the distance between the
wheel sensor and sensor rotor is too large and the sensor pulse cannot be
recognized by the control unit.
BATTERY VOLTAGE
[ABNORMAL]
[C1109]When the ABS actuator and electric unit (control unit) power supply voltage is
lower than normal.BRC-64, "
ABS Actuator
and Electric Unit (Con-
trol Unit) Power and
Ground Systems"
CONTROLLER FAILURE
[C1110]When there is an internal error in the ABS actuator and electric unit (control
unit).BRC-63, "ABS Actuator
and Electric Unit (Con-
trol Unit)"
PUMP MOTOR
[ C 1111 ]When the ABS actuator and electric unit (control unit) detects an error in the
motor or motor relay.BRC-65, "ABS Actuator
Relay or ABS Motor
Relay Power System"
MAIN RELAY
[C1114]When the control unit detects an error in the actuator relay systemBRC-65, "ABS Actuator
Relay or ABS Motor
Relay Power System"

BRC-54
[TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Note 1: After completing repairs of the shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Check that
ABS warning lamp turns off while driving the vehicle at approximately 30 km/h (19 MPH) or more for approximately 1 minute according
to self-diagnosis procedure. In addition, if wheel sensor 2 is displayed for the wheels, check the wheel sensor circuit and also check the
control unit power voltage.
Note 2: When errors are detected in several systems, including the CAN communication system [U1000], troubleshoot the CAN commu-
nication system.STOP LAMP SW
[ C 111 6 ]When a stop lamp switch open-circuit is detected.BRC-66, "
Stop Lamp
Switch System"
FR LH IN ABS SOL
[C1120]When the control unit detects an error in the front left inlet solenoid system.
BRC-65, "
ABS Actuator
Relay or ABS Motor
Relay Power System"
FR LH OUT ABS SOL
[C1121]When the control unit detects an error in the front left outlet solenoid system.
FR RH IN ABS SOL
[C1122]When the control unit detects an error in the front right inlet solenoid system.
FR RH OUT ABS SOL
[C1123]When the control unit detects an error in the front right outlet solenoid system.
RR LH IN ABS SOL
[C1124]When the control unit detects an error in the rear left inlet solenoid system.
RR LH OUT ABS SOL
[C1125]When the control unit detects an error in the rear left outlet solenoid system.
RR RH IN ABS SOL
[C1126]When the control unit detects an error in the rear right inlet solenoid system.
RR RH OUT ABS SOL
[C1127]When the control unit detects an error in the rear right outlet solenoid system.
EMERGENCY BRAKE
[C1153]When the ABS actuator and electric unit (control unit) malfunctions (pressure
increase is too much or too little).BRC-67, "
ABS Actuator
and Electric Unit (Con-
trol Unit) 2"
ENGINE SIGNAL 1
[C1130]
Major engine components are malfunctioning.BRC-63, "
Engine Sys-
tem"
ENGINE SIGNAL 2
[C1131]
ENGINE SIGNAL 3
[C1132]
ENGINE SIGNAL 4
[C1133]
ENGINE SIGNAL 5
[C1134]
ENGINE SIGNAL 6
[C1136]
CAN COMM CIRCUIT
[U1000]When ABS actuator and electric unit (control unit) is not transmitting or receiv-
ing CAN communication signal for 2 seconds or more.BRC-67, "
CAN Commu-
nication System"
(Note 2) Display item Malfunction detecting condition Check item

TROUBLE DIAGNOSIS
BRC-55
[TCS/ABS]
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Revision: 2006 November2007 350Z
Data MonitorNFS000HH
DISPLAY ITEM LIST
×: Standard –: Not applicable : Option
Item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR LH SENSOR
[km/h (MPH)]××Wheel speed calculated by front LH wheel
sensor signal is displayed.
FR RH SENSOR
[(km/h (MPH)]××Wheel speed calculated by front RH wheel
sensor signal is displayed.
RR LH SENSOR
[km/h (MPH)]××Wheel speed calculated by Rear LH wheel
sensor signal is displayed.
RR RH SENSOR
[km/h (MPH)]××Wheel speed calculated by Rear RH wheel
sensor signal is displayed.
FR LH IN SOL
(ON/OFF)–×Front left inlet ABS solenoid valve (ON/OFF)
status is displayed.
FR LH OUT SOL
(ON/OFF)–×Front left outlet ABS solenoid valve (ON/
OFF) status is displayed.
RR RH IN SOL
(ON/OFF)–×Rear right inlet ABS solenoid valve (ON/OFF)
status is displayed.
RR RH OUT SOL
(ON/OFF)–×Rear right outlet ABS solenoid valve (ON/
OFF) status is displayed.
FR RH IN SOL
(ON/OFF)–×Front right inlet ABS solenoid valve (ON/
OFF) status is displayed.
FR RH OUT SOL
(ON/OFF)–×Front right outlet ABS solenoid valve (ON/
OFF) status is displayed.
RR LH IN SOL
(ON/OFF)–×Rear left rear wheel inside ABS solenoid
valve (ON/OFF) status is displayed.
RR LH OUT SOL
(ON/OFF)–×Rear left outlet ABS solenoid valve (ON/OFF)
status is displayed.
EBD WARN LAMP
(ON/OFF)–×Brake warning lamp (ON/OFF) status is dis-
played.
STOP LAMP SW
(ON/OFF)××Stop lamp switch (ON/OFF) status is dis-
played.
MOTOR RELAY
(ON/OFF)–×ABS motor relay (ON/OFF) condition is dis-
played.
ACTUATOR RLY
(ON/OFF)–×ABS actuator relay (ON/OFF) status is dis-
played.
ABS WARN LAMP
(ON/OFF)–×ABS warning lamp (ON/OFF) status is dis-
played.
OFF LAMP
(ON/OFF)–×TCS OFF indicator lamp (ON/OFF) status is
displayed.
OFF SW
(ON/OFF)××TCS OFF switch (ON/OFF) status is dis-
played.
SLIP LAMP
(ON/OFF)–×SLIP indicator lamp (ON/OFF) status is dis-
played.
BATTERY VOLT
(V )××The voltage supplied to the ABS actuator and
electric unit (control unit) is displayed.
GEAR
(A/T model)××The gear position determined from the A/T
PNP switch signal is displayed.
ENGINE SPEED
(rpm)××Engine speed status determined from the
CAN communication signal is displayed.

TROUBLE DIAGNOSIS
BRC-57
[TCS/ABS]
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Revision: 2006 November2007 350Z
Active TestNFS000IO
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

The ABS and brake warning lamps turn on during the active test.
NOTE:

When the active test is conducted while depressing the pedal, the pedal depression amount will change,
but this is normal.

Approximately 10 seconds after the operation is begun, “TEST STOP” will be displayed.
TEST ITEM
Solenoid valve
CAUTION:
The example shown is for the front right wheel. The procedure for the other wheels is the same as
given below.
For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN”.Then use screen monitor to check that solenoid
valve operates as shown in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON”, “OFF” on the display screen and make sure the ABS motor relay is operating as shown in the
table below.
Correct and Quick DiagnosisNFS00036
DIAGNOSIS PRECAUTIONS

Before performing the trouble diagnosis, always read the general information (GI) to confirm the general
precautions. Refer to GI-3, "
General Precautions" .

After completing service, always erase the self-diagnosis results. Refer to BRC-53, "HOW TO ERASE
SELF-DIAGNOSIS RESULTS" .

When inspection of the continuity or voltage between units is performed, check connector terminals for
disconnection, looseness, bend, or collapse. If any non-standard condition is detected, repair or replace
applicable part.

Intermittent errors may be caused by a poor connection in the harness, connector, or terminal. Move har-
nesses, harness connectors, or terminals by hand to make sure all connections are solid and undamaged.

If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.

TCS/ABS is a system that uses electronic control to perform brake control and engine power control.
Therefore, phenomena like those shown in the following table may occur, but this is because the system is
working normally.
OperationABS solenoid valve
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON
Symptom Symptom description Result
Motor operation noiseThis is the sound of the motor operating inside ABS actuator and electric unit
(control unit), and there may be some low sounds while TCS or ABS is oper-
ating.
Normal
Just after the engine starts, the motor operating noise may be heard. This is
a normal status of the system operation check.

BRC-58
[TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
System operation check noiseWhen the engine is started, you may barely be able to hear a slight thudding
sound from the engine room, but this sound is made by the system operation
check and is normal.Normal
TCS operation
(SLIP indicator lamp ON)TCS may be activated any time the vehicle suddenly accelerates, suddenly
downshifts, or is driven on a road with a varying surface friction coefficient.
Normal
When conducting the
inspection on a chas-
sis dynamometer,
cancel the TCS func-
tion. When inspecting the speedometer, etc., press TCS OFF switch to turn off
TCS function before conducting the work.
When accelerator pedal is depressed on a chassis dynamometer (front
wheel fixing type), the vehicle speed will not increase. This is normal,
because TCS is activated by the stationary front wheels. The warning lamp
may also turn on to show “sensor system error” in this case. This is not a
malfunction either, because the stationary front wheels are detected. Restart
engine, and drive the vehicle at 30 km/h (19 MPH) or more or higher to
check that the warning lamp no longer turns on.
ABS operation
(longer stopping distance)Stopping distance may be longer for vehicles with ABS when the vehicle
drives on rough or snow-covered roads. Use lower speeds when driving on
these kinds of roads.Normal
Sluggish feelDepending on road circumstances, the driver may have a sluggish feel. This
is normal, because under TCS operation optimum traction has the highest
priority (safety first). Sometimes the driver has a slight sluggish feel in
response to substantial accelerator pedal operation.Normal Symptom Symptom description Result

TROUBLE DIAGNOSIS
BRC-59
[TCS/ABS]
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Revision: 2006 November2007 350Z
ABS WARNING LAMP, TCS OFF INDICATOR LAMP AND SLIP INDICATOR LAMP ON/OFF TIM-
ING
×: ON −: OFF
Basic InspectionNFS00037
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill the brake fluid.
2. Check brake tubes or hoses and around ABS actuator and electric unit (control unit) for leaks. If there is
leaking or oozing fluid, check the following items.

If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified
torque and re-conduct the leak inspection to make sure there are no leaks.

If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) screw,
replace the damaged part and re-conduct the leak inspection to make sure there are no leaks.

When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if the fluid is just oozing out, use a clean cloth to wipe off the oozing fluid and re-check for
leaks. If fluid is still oozing out, replace the damaged part.

When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if the fluid is just
oozing out, use a clean cloth to wipe off the oozing fluid and re-check for leaks. If fluid is still oozing out,
replace the ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (control unit) cannot be disassembled.
3. Check brake pad degree of wear. Refer to BR-26, "
PAD WEAR INSPECTION" in “Front Disc Brake” and
BR-39, "
PAD WEAR INSPECTION" in “Rear Disc Brake”.
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, check
the battery voltage to make sure it has not dropped.
Condition ABS warning lampTCS OFF indicator
lampSLIP indicator
lampRemarks
Ignition switch OFF — — —
For approximately “1” second
after ignition switch ON×××—
After approximately “1” sec-
ond after ignition switch ON
(When system is normal)— — — Turns off 2 second after engine start
When the TCS OFF switch is
turned on (TCS function off)—×——
TCS/ABS error×××—
××—When there is an ABS actuator and
electric unit (control unit) error (power
or ground error)
TCS error —××—

BRC-60
[TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
ABS WARNING LAMP, TCS OFF INDICATOR LAMP, SLIP INDICATOR LAMP INSPECTION
1. Make sure ABS warning lamp, TCS OFF indicator lamp (when TCS OFF switch is OFF), and SLIP indica-
tor lamp turns ON approximately 1 second when the ignition switch is turned ON. If they do not, check the
TCS OFF indicator lamp and then TCS OFF switch. Refer to BRC-68, "
TCS OFF SWITCH" . Check CAN
communications. Refer to “CAN Communication Inspection”. If there are no errors with TCS OFF switch
and CAN communication system, check combination meter. Refer to BRC-67, "
CAN Communication Sys-
tem" .
2. Make sure lamp turns off approximately 1 second after the ignition switch is turned on. If the lamp does
not turn off, conduct self-diagnosis.
3. With the engine running, make sure TCS OFF indicator lamp turns on and off when TCS OFF switch is
turned on and off. If the indicator lamp status does not correspond to switch operation, check the TCS
OFF switch system. Refer to BRC-68, "
TCS OFF SWITCH" .
4. Make sure ABS warning lamp, TCS OFF indicator lamp, and SLIP indicator lamp turn off 2 seconds after
the engine is started. If ABS warning lamp, TCS OFF indicator lamp, and SLIP indicator lamp have not
turned off 10 seconds after the engine has been started, conduct self-diagnosis of the ABS actuator and
electric unit (control unit).
5. After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-53, "
HOW TO
ERASE SELF-DIAGNOSIS RESULTS" .

TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-69
[TCS/ABS]
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Revision: 2006 November2007 350Z
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS0003H
1. CHECK START
Check brake force distribution.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure there is no excessive play in the front and rear axles.
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Wheel Sensor Inspection

Wheel sensor mount and damage inspection

Sensor rotor mount and damage inspection

Wheel sensor connector connection inspection

Wheel sensor harness inspection
OK or NG
OK >> GO TO 4.
NG >>

Replace wheel sensor or sensor rotor.

Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure the warning lamp turns off approximately 1 second after the ignition switch is turned on or when
driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-53, "
OPERATION PROCEDURE" .

BRC-70
[TCS/ABS]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 November2007 350Z
Unexpected Pedal ReactionNFS0003I
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too big?
YES >>
Bleed air from the brake piping.

Check the brake pedal, brake booster, and master cylinder mount for play, looseness, and
brake system for fluid leaks, etc. If any malfunctions are found, make repairs.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect the ABS actuator and electric unit (control unit) connector, and make sure the braking force is suf-
ficient when the ABS is not operating. After the inspection, reconnect the connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-69, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Check brake system.
The Braking Distance Is LongNFS0003J
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. In this condition, check
stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-69, "Excessive ABS Func-
tion Operation Frequency" .
NG >>

Bleed air from the brake piping.

Check brake system.
The ABS Function Does Not OperateNFS0003K
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 1 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO 3. CHECK WHEEL SENSOR AND SENSOR ROTOR in BRC-69, "Excessive ABS Func-
tion Operation Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-53, "
OPERATION PROCEDURE" .

BRC-76
[VDC/TCS/ABS]
PRECAUTIONS
Revision: 2006 November2007 350Z
[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000TP
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Battery ServiceNFS0003R
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Precautions for Brake SystemNFS0003S

Recommended fluid is brake fluid “DOT 3”. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use a flare nut wrench when removing flare nuts, and use a flare
nut crowfoot and torque wrench when tighten brake tube flare
nuts.

When installing brake tubes, be sure to check torque.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect electri-
cal connector of VDC/TCS/ABS control unit or the battery nega-
tive terminal.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
SBR686C