change wheel NISSAN 350Z 2007 Z33 Brake Control System Workshop Manual

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Revision: 2006 November2007 350Z PREPARATION ......................................................... 78
Special Service Tools ............................................. 78
Commercial Service Tools ...................................... 78
ON-VEHICLE SERVICE ........................................... 79
Adjustment of Steering Angle Sensor Neutral Posi-
tion ......................................................................... 79
SYSTEM DESCRIPTION .......................................... 80
System Diagram ..................................................... 80
VDC Function ......................................................... 80
TCS Function ......................................................... 80
ABS Function ......................................................... 81
EBD Function ......................................................... 81
Hydraulic Circuit Diagram ...................................... 81
CAN Communication .............................................. 81
SYSTEM DESCRIPTION .................................... 81
TROUBLE DIAGNOSIS ............................................ 82
Fail-Safe Function .................................................. 82
VDC/TCS SYSTEM ............................................. 82
ABS, EBD SYSTEM ............................................ 82
How to Proceed With Diagnosis ............................. 82
BASIC CONCEPT ............................................... 82
DIAGNOSIS FLOWCHART ................................ 83
ASKING COMPLAINTS ...................................... 84
EXAMPLE OF DIAGNOSIS SHEET ................... 84
Component Parts Location ..................................... 85
Schematic .............................................................. 86
Wiring Diagram — VDC — ..................................... 87
Control Unit Input/Output Signal Standard ............. 94
REFERENCE VALUE FROM CONSULT-III ........ 94
CONSULT-III Functions (ABS) ............................... 96
CONSULT-III MAIN FUNCTION .......................... 96
Self-Diagnosis ........................................................ 96
OPERATION PROCEDURE ............................... 96
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 96
DISPLAY ITEM LIST ........................................... 97
Data Monitor ........................................................... 99
DISPLAY ITEM LIST ........................................... 99
Active Test ............................................................ 101
TEST ITEM ....................................................... 101
Correct and Quick Diagnosis ............................... 101
DIAGNOSIS PRECAUTIONS ........................... 101
ABS WARNING LAMP, VDC OFF INDICATOR
LAMP, SLIP INDICATOR LAMP AND BRAKE
WARNING LAMP ON/OFF TIMING .................. 103
Basic Inspection ................................................... 103
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
PADS INSPECTION .......................................... 103
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION .......................... 103
ABS WARNING LAMP, VDC OFF INDICATOR
LAMP, SLIP INDICATOR LAMP INSPECTION . 103
TROUBLE DIAGNOSIS FOR SYSTEM ................. 105
Wheel Sensor System .......................................... 105
INSPECTION PROCEDURE ............................ 105
Engine System ..................................................... 107
INSPECTION PROCEDURE ............................ 107
VDC/TCS/ABS Control Unit 1 .............................. 107
INSPECTION PROCEDURE ............................ 107Pressure Sensor System ......................................108
INSPECTION PROCEDURE ............................108
Steering Angle Sensor System .............................110
INSPECTION PROCEDURE ............................110
Yaw Rate/Side G Sensor System ..........................111
INSPECTION PROCEDURE .............................111
Solenoid and VDC Change-Over Valve System ...113
INSPECTION PROCEDURE ............................113
ABS Motor and Motor Relay System ....................116
INSPECTION PROCEDURE ............................116
Actuator Relay System .........................................118
INSPECTION PROCEDURE ............................118
Stop Lamp Switch System ....................................119
INSPECTION PROCEDURE ............................119
VDC/TCS/ABS Control Unit Power and Ground
Systems ................................................................120
INSPECTION PROCEDURE ............................120
VDC/TCS/ABS Control Unit 2 ...............................121
INSPECTION PROCEDURE ............................121
Brake Fluid Level Switch System .........................121
INSPECTION PROCEDURE ............................121
CAN Communication System ...............................122
INSPECTION PROCEDURE ............................122
Component Inspection ..........................................122
VDC OFF SWITCH ...........................................122
ABS MOTOR RELAY AND ACTUATOR RELAY .123
VDC/TCS/ABS ACTUATOR ..............................123
TROUBLE DIAGNOSIS FOR SYMPTOMS ............124
Excessive ABS Function Operation Frequency ....124
Unexpected Pedal Reaction .................................124
The Braking Distance Is Long ..............................125
The ABS Function Does Not Operate ..................125
Pedal Vibration or ABS Operation Sound Occurs .125
Vehicle Jerks During VDC/TCS/ABS Control .......126
WHEEL SENSORS .................................................128
Removal and Installation ......................................128
COMPONENTS .................................................128
REMOVAL .........................................................128
INSTALLATION .................................................128
VDC/TCS/ABS CONTROL UNIT ............................129
Removal and Installation ......................................129
REMOVAL .........................................................129
INSTALLATION .................................................129
SENSOR ROTOR ...................................................130
Removal and Installation ......................................130
REMOVAL .........................................................130
INSTALLATION .................................................130
VDC/TCS/ABS ACTUATOR ...................................131
Removal and Installation ......................................131
COMPONENTS .................................................131
G SENSOR ..............................................................132
Removal and Installation ......................................132
REMOVAL .........................................................132
INSTALLATION .................................................132
STEERING ANGLE SENSOR ................................133
Removal and Installation ......................................133
REMOVAL .........................................................133
INSTALLATION .................................................133

BRC-22
[ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Active TestNFS000IN
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

The ABS and brake warning lamps turn on during the active test.
NOTE:

When the active test is conducted while depressing the pedal, the pedal depression amount will change,
but this is normal.

Approximately 10 seconds after the operation is begun, “TEST STOP” will be displayed.
TEST ITEM
Solenoid valve
CAUTION:
The example shown is for the front right wheel. The procedure for the other wheels is the same as
given below.
For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN”.Then use screen monitor to check that solenoid
valve operates as shown in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON”, “OFF” on the display screen and make sure the ABS motor relay is operating as shown in the
table below.
EBD SIGNAL
(ON/OFF)— — EBD operation (ON/OFF) status is displayed.
ABS SIGNAL
(ON/OFF)— — ABS operation (ON/OFF) status is displayed.
EBD FAIL SIG
(ON/OFF)— — EBD fail-safe signal (ON/OFF) status is displayed.
ABS FAIL SIG
(ON/OFF)— — ABS fail-safe signal (ON/OFF) status is displayed. Item (Unit)SELECT MONITOR ITEM
Remarks
ECM INPUT
SIGNALSMAIN SIGNALSSELECTION
MENU
OperationABS solenoid valve
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON

TROUBLE DIAGNOSIS
BRC-57
[TCS/ABS]
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Revision: 2006 November2007 350Z
Active TestNFS000IO
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

The ABS and brake warning lamps turn on during the active test.
NOTE:

When the active test is conducted while depressing the pedal, the pedal depression amount will change,
but this is normal.

Approximately 10 seconds after the operation is begun, “TEST STOP” will be displayed.
TEST ITEM
Solenoid valve
CAUTION:
The example shown is for the front right wheel. The procedure for the other wheels is the same as
given below.
For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN”.Then use screen monitor to check that solenoid
valve operates as shown in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON”, “OFF” on the display screen and make sure the ABS motor relay is operating as shown in the
table below.
Correct and Quick DiagnosisNFS00036
DIAGNOSIS PRECAUTIONS

Before performing the trouble diagnosis, always read the general information (GI) to confirm the general
precautions. Refer to GI-3, "
General Precautions" .

After completing service, always erase the self-diagnosis results. Refer to BRC-53, "HOW TO ERASE
SELF-DIAGNOSIS RESULTS" .

When inspection of the continuity or voltage between units is performed, check connector terminals for
disconnection, looseness, bend, or collapse. If any non-standard condition is detected, repair or replace
applicable part.

Intermittent errors may be caused by a poor connection in the harness, connector, or terminal. Move har-
nesses, harness connectors, or terminals by hand to make sure all connections are solid and undamaged.

If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.

TCS/ABS is a system that uses electronic control to perform brake control and engine power control.
Therefore, phenomena like those shown in the following table may occur, but this is because the system is
working normally.
OperationABS solenoid valve
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON
Symptom Symptom description Result
Motor operation noiseThis is the sound of the motor operating inside ABS actuator and electric unit
(control unit), and there may be some low sounds while TCS or ABS is oper-
ating.
Normal
Just after the engine starts, the motor operating noise may be heard. This is
a normal status of the system operation check.

ON-VEHICLE SERVICE
BRC-79
[VDC/TCS/ABS]
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Revision: 2006 November2007 350Z
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionNFS0003W
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
×: Required
–: Not required
1. Stop vehicle with front wheels in straight-ahead position.
2. Turn ignition switch ON and in the following order touch “ABS” “WORK SUPPORT” “ANGLE SENSOR
ADJUSTMENT” in CONSULT-III screen.
3. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle sensor.
4. After approximately 10 seconds, touch “END”. (After approximately 60 seconds, it ends automatically.)
5. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to carry out above operation.
6. Run vehicle with front wheels in straight-ahead position, then stop.
7. Select “DATA MONITOR”, “ECU INPUT SIGNALS”, and “STEERING ANGLE SIGNAL” on CONSULT-III
screen. Then check that “STEERING ANGLE SIGNAL” is within 0±2.5°. If value is more than specifica-
tion, repeat steps 1 to 7.
8. Erase memory of VDC/TCS/ABS control unit and ECM.
9. Turn ignition switch to OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing VDC/TCS/ABS control unit−
Replacing VDC/TCS/ABS control unit×
Removing/Installing steering angle sensor×
Removing/Installing steering components×
Removing/Installing suspension components×
Change 4 tires to new ones–
Tire rotation–
Adjusting wheel alignment×

TROUBLE DIAGNOSIS
BRC-97
[VDC/TCS/ABS]
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Revision: 2006 November2007 350Z
DISPLAY ITEM LIST
Display item Malfunction detecting condition Check item
RR RH SENSOR -1
[C1101]When the circuit in the rear RH wheel sensor is open.
BRC-105, "
Wheel Sen-
sor System"
(Note 1) RR LH SENSOR - 1
[C1102]When the circuit in the rear LH wheel sensor is open.
FR RH SENSOR - 1
[C1103]When the circuit in the front RH wheel sensor is open.
FR LH SENSOR - 1
[C1104]When the circuit in the front LH wheel sensor is open.
RR RH SENSOR -2
[C1105]When the circuit in the rear RH wheel sensor is short-circuited. Or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
RR LH SENSOR - 2
[C1106]When the circuit in the rear LH wheel sensor is short-circuited. Or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
FR RH SENSOR -2
[C1107]When the circuit in the front RH wheel sensor is short-circuited. Or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
FR LH SENSOR - 2
[C1108]When the circuit in the front LH wheel sensor is short-circuited. Or
when the sensor power voltage is outside the standard. When the
distance between the wheel sensor and sensor rotor is too large
and the sensor pulse cannot be recognized by the control unit.
BATTERY VOLTAGE
[ABNORMAL]
[C1109]When the VDC/TCS/ABS power voltage is lower than normal. BRC-120, "
VDC/TCS/
ABS Control Unit Power
and Ground Systems"
CONTROLLER FAILURE
[C1110]When there is an internal error in the VDC/TCS/ABS control unit.BRC-107, "VDC/TCS/
ABS Control Unit 1"
PUMP MOTOR
[ C 1111 ]When the control unit detects an error in the motor or motor relay.BRC-116, "ABS Motor
and Motor Relay System"
MAIN RELAY
[C1114]When the control unit detects an error in the actuator relay system.BRC-118, "Actuator
Relay System"
ABS SENSOR
[ABNORMAL SIGNAL]
[C1115]When wheel sensor input is malfunction.BRC-105, "Wheel Sen-
sor System"
(Note 1)
STOP LAMP SW
[C1116]When a stop lamp switch open-circuit is detected.BRC-119, "
Stop Lamp
Switch System"
FR LH IN ABS SOL
[C1120]When the VDC/TCS/ABS control unit detects an error in the front
left inlet solenoid system.
BRC-113, "
Solenoid and
VDC Change-Over Valve
System"
FR LH OUT ABS SOL
[C1121]When the VDC/TCS/ABS control unit detects an error in the front
left outlet solenoid system.
FR RH IN ABS SOL
[C1122]When the VDC/TCS/ABS control unit detects an error in the front
right inlet solenoid system.
FR RH OUT ABS SOL
[C1123]When the VDC/TCS/ABS control unit detects an error in the front
right outlet solenoid system.
RR LH IN ABS SOL
[C1124]When the VDC/TCS/ABS control unit detects an error in the rear
left inlet solenoid system.
RR LH OUT ABS SOL
[C1125]When the VDC/TCS/ABS control unit detects an error in the rear
left outlet solenoid system.
RR RH IN ABS SOL
[C1126]When the VDC/TCS/ABS control unit detects an error in the rear
left inlet solenoid system.
RR RH OUT ABS SOL
[C1127]When the VDC/TCS/ABS control unit detects an error in the rear
right outlet solenoid system.

BRC-98
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
Note 1: After completing repairs of the shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Check that
ABS warning lamp turns off while driving the vehicle at approximately 30 km/h (19 MPH) for approximately 1 minute according to self-
diagnosis procedure. In addition, if wheel sensor 2 is displayed for the wheels, check the wheel sensor circuit and also check the control
unit power voltage.
Note 2: When errors are detected in several systems, including the CAN communication system [U1000], troubleshoot the CAN commu-
nication system.USV LINE [FL-RR]
[C1147]When the primary side VDC change-over valve 1 circuit is open or
short-circuit.
BRC-113, "
Solenoid and
VDC Change-Over Valve
System"
USV LINE [FR-RL]
[C1148]When the secondary side VDC change-over valve 1 circuit is open
or short-circuit.
HSV LINE [FL-RR]
[C1149]When the primary side VDC change-over valve 2 circuit is open or
short-circuit.
HSV LINE [FR-RL]
[C1150]When the secondary side VDC change-over valve 2 circuit is open
or short-circuit.
PRESS SEN CIRCUIT
[C1142]Pressure sensor open-circuit. When a short-circuit is detected. Or,
when a pressure sensor error is detected.BRC-108, "
Pressure Sen-
sor System"
ST ANG SEN CIRCUIT
[C1143]When the steering angle sensor neutral point has deviated. Or,
when a steering angle sensor error is detected.BRC-110, "Steering Angle
Sensor System"
ST ANG SEN SIGNAL
[C1144]Neutral position correction of steering angle sensor is not finished.BRC-79, "Adjustment of
Steering Angle Sensor
Neutral Position"
YAW RATE SENSOR
[C1145]When a yaw rate sensor error is detected. Or, when the yaw rate
sensor circuit is open. When a short-circuit is detected.BRC-111, "Yaw Rate/Side
G Sensor System"
SIDE G - SEN CIRCUIT
[C1146]When there is an error in the side G sensor. Or, when the side G
sensor circuit is open or short-circuited.BRC-111, "Yaw Rate/Side
G Sensor System"
ENGINE SIGNAL 1
[C1130]
Major engine components malfunctioning.BRC-107, "
Engine Sys-
tem"
ENGINE SIGNAL 2
[C1131]
ENGINE SIGNAL 3
[C1132]
ENGINE SIGNAL 4
[C1133]
ENGINE SIGNAL 5
[C1134]
ENGINE SIGNAL 6
[C1135]
EMERGENCY BRAKE
[C1153]When the VDC/TCS/ABS control unit is malfunctioning (excessive
pressure increase or insufficient pressure increase).BRC-121, "
VDC/TCS/
ABS Control Unit 2"
BR FLUID LEVEL LOW
[C1155]The brake fluid level has dropped. Or, when there is a short to
ground in the circuit between the VDC/TCS/ABS control unit and
the fluid level sensor.BRC-121, "Brake Fluid
Level Switch System"
ST ANG SEN COM CIR
[C1156]CAN communication line or steering angle sensor has generated
an error.BRC-122, "CAN Commu-
nication System"
CAN COMM CIRCUIT
[U1000]When VDC/TCS/ABS control unit is not transmitting or receiving
CAN communication signal for 2 seconds or more.BRC-122, "CAN Commu-
nication System"
(Note 2) Display item Malfunction detecting condition Check item

TROUBLE DIAGNOSIS
BRC-101
[VDC/TCS/ABS]
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Revision: 2006 November2007 350Z
Active TestNFS000IP
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

The ABS and brake warning lamps turn on during the active test.
NOTE:

When the active test is conducted while depressing the pedal, the pedal depression amount will change,
but this is normal.

Approximately 10 seconds after the operation is begun, “TEST STOP” will be displayed.
TEST ITEM
Solenoid valve
CAUTION:
The example shown is for the front right wheel. The procedure for the other wheels is the same as
given below.

When conducting an active test of the ABS function, select the main item for each test item. In addition,
when conducting an active test of the VDC/TCS function, select the item menu for each test item.

For the ABS solenoid valve, touch “UP”, “KEEP”, “DOWN” on the display screen. For the ABS solenoid
valve (ACT), touch “UP”, “ACT UP”, “ACT KEEP” and confirm that the solenoid valves (IN, OUT, USV,
HSV) operate as shown in the table below.
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON”, “OFF” on the display screen and make sure the ABS motor relay is operating as shown in the
table below.
Correct and Quick DiagnosisNFS0004B
DIAGNOSIS PRECAUTIONS

Before performing the trouble diagnosis, always read the general information (GI) to confirm the general
precautions. Refer to GI-3, "
General Precautions" .

When replacing steering angle sensor, steering system components or suspension system components,
and when adjusting the alignment, be sure to adjust the steering angle sensor neutral position before driv-
ing. Refer to BRC-79, "
Adjustment of Steering Angle Sensor Neutral Position" .

After completing service, always erase the self-diagnosis results. Refer to BRC-96, "HOW TO ERASE
SELF-DIAGNOSIS RESULTS" .
V/R OUTPUT
(ON/OFF)––Valve relay operation signal (ON/OFF) status is
displayed.
M/R OUTPUT
(ON/OFF)––Monitor relay operation signal (ON/OFF) status
is displayed. Item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UP ACT UP ACT KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
USV [FR - RL] OFF OFF OFF OFF ON ON
HSV [FR - RR] OFF OFF OFF OFF ON* OFF
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON