fuel NISSAN 350Z 2007 Z33 Engine Control Workshop Manual

EC-484
DTC P0456 EVAP CONTROL SYSTEM
Revision: 2006 November2007 350Z
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select Service $08.
6. Using Service $08 control the EVAP canister vent control valve
(close).
7. Apply pressure and make sure the following conditions are sat-
isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg).
If NG, go to EC-484, "
Diagnostic Procedure" .
If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
NOTE:
For more information, refer to GST Instruction Manual.
Diagnostic ProcedureNBS000A1
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
SEF462UI
SEF915U

DTC P0456 EVAP CONTROL SYSTEM
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Revision: 2006 November2007 350Z
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-36, "
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely. For the location of EVAP
service port, refer to EC-34, "
EVAPORATIVE EMISSION LINE
DRAWING" .
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6. CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-34, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF916U
SEF200U

EC-488
DTC P0456 EVAP CONTROL SYSTEM
Revision: 2006 November2007 350Z
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
14. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-100, "
Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
15. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-436, "
Component Inspection" .
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-347, "
Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-464, "
Component Inspection" .
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-34, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 20. Vacuum should exist.

DTC P0456 EVAP CONTROL SYSTEM
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Revision: 2006 November2007 350Z
20. CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-39, "
ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 21.
NG >> Repair or replace hoses and tubes.
21. CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 22.
NG >> Repair or replace hose, tube or filler neck tube.
22. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-42, "
Component Inspection" .
OK or NG
OK >> GO TO 23.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
23. CHECK FUEL LEVEL SENSOR
Refer to DI-23, "
FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> GO TO 24.
NG >> Replace fuel level sensor unit.
24. CHECK INTERMITTENT INCIDENT
Refer to EC-141, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END

EC-490
DTC P0460 FUEL LEVEL SENSOR
Revision: 2006 November2007 350Z
DTC P0460 FUEL LEVEL SENSORPFP:25060
Component DescriptionNBS000A2
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the “unified meter and A/C amp.”. The “unified meter and A/C amp.”
sends the fuel level sensor signal to the ECM through CAN commu-
nication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicNBS000A3
NOTE:

If DTC P0460 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-151, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .

If DTC P0460 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-154, "
DTC U1010 CAN COMMUNICATION" .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC Confirmation ProcedureNBS000A4
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Start engine and wait maximum of 2 consecutive minutes.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-490, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnostic ProcedureNBS000A5
1. CHECK FUEL GAUGE OPERATION
Refer to DI-15, "
Self-Diagnosis Mode of Combination Meter" .
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of DI-15, "
Self-Diagnosis Mode of Combination Meter" .
1 : Fuel level sensor unit and fuel pump
2 : Fuel pressure regulator
3 : Fuel tank temperature sensor
PBIB2707E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0460
0460Fuel level sensor circuit
noiseEven though the vehicle is parked, a signal
being varied is sent from the fuel level sensor
to ECM.

Harness or connectors
(The CAN communication line is open or
shorted)

Harness or connectors
(The sensor circuit is open or shorted)

Unified meter and A/C amp.

Fuel level sensor

DTC P0460 FUEL LEVEL SENSOR
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2. CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-19, "
Fuel Level Sensor Signal Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts.
3. CHECK INTERMITTENT INCIDENT
Refer to EC-141, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationNBS000A6
FUEL LEVEL SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .

EC-492
DTC P0461 FUEL LEVEL SENSOR
Revision: 2006 November2007 350Z
DTC P0461 FUEL LEVEL SENSORPFP:25060
Component DescriptionNBS006VA
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the “unified meter and A/C amp.”. The “unified meter and A/C amp.”
sends the fuel level sensor signal to the ECM through CAN commu-
nication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicNBS000A8
NOTE:

If DTC P0461 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-151, "
DTC U1000, U1001 CAN COMMUNICATION LINE".

If DTC P0461 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-154, "
DTC U1010 CAN COMMUNICATION" .
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.
Overall Function CheckNBS000A9
Use this procedure to check the overall function of the fuel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel. Refer to FL-10,
"FUEL TANK" .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-III
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-79, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DATA MONITOR” mode with CONSULT-III.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP” in “ACTIVE TEST” mode with CONSULT-III.
1 : Fuel level sensor unit and fuel pump
2 : Fuel pressure regulator
3 : Fuel tank temperature sensor
PBIB2707E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0461
0461Fuel level sensor circuit
range/performanceThe output signal of the fuel level sensor does
not change within the specified range even
though the vehicle has been driven a long dis-
tance.

Harness or connectors
(The CAN communication line is open or
shorted)

Harness or connectors
(The sensor circuit is open or shorted)

Unified meter and A/C amp.

Fuel level sensor

DTC P0461 FUEL LEVEL SENSOR
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Revision: 2006 November2007 350Z
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
12. Check “FUEL LEVEL SE” output voltage and note it.
13. Confirm whether the voltage changes more than 0.03V during step 7 to 10 and 10 to 12.
If NG, go to EC-493, "
Diagnostic Procedure" .
WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line. Refer to EC-79, "
FUEL PRESSURE RELEASE" .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-493, "
Diagnostic Procedure" .
Diagnostic ProcedureNBS000AA
1. CHECK FUEL GAUGE OPERATION
Refer to DI-15, "
Self-Diagnosis Mode of Combination Meter" .
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of DI-15, "
Self-Diagnosis Mode of Combination Meter" .
2. CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-19, "
Fuel Level Sensor Signal Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts.
3. CHECK INTERMITTENT INCIDENT
Refer to EC-141, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationNBS000AB
FUEL LEVEL SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY"

EC-494
DTC P0462, P0463 FUEL LEVEL SENSOR
Revision: 2006 November2007 350Z
DTC P0462, P0463 FUEL LEVEL SENSORPFP:25060
Component DescriptionNBS006VB
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the “unified meter and A/C amp.”. The “unified meter and A/C amp.”
sends the fuel level sensor signal to the ECM through CAN commu-
nication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicNBS000AD
NOTE:

If DTC P0462 or P0463 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis
for DTC U1000, U1001. Refer to EC-151, "
DTC U1000, U1001 CAN COMMUNICATION LINE".

If DTC P0462 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-154, "
DTC U1010 CAN COMMUNICATION" .
This diagnosis indicates the former, to detect open or short circuit malfunction.
DTC Confirmation ProcedureNBS000AE
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-494, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-III” above.
Diagnostic ProcedureNBS000AF
1. CHECK FUEL GAUGE OPERATION
Refer to DI-15, "
Self-Diagnosis Mode of Combination Meter" .
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of DI-15, "
Self-Diagnosis Mode of Combination Meter" .
1 : Fuel level sensor unit and fuel pump
2 : Fuel pressure regulator
3 : Fuel tank temperature sensor
PBIB2707E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462
0462Fuel level sensor circuit
low inputAn excessively low voltage is sent from the
sensor is sent to ECM.

Harness or connectors
(The CAN communication line is open or
shorted)

Harness or connectors
(The sensor circuit is open or shorted)

Unified meter and A/C amp.

Fuel level sensor P0463
0463Fuel level sensor circuit
high inputAn excessively high voltage is sent from the
sensor is sent to ECM.

DTC P0462, P0463 FUEL LEVEL SENSOR
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2. CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-19, "
Fuel Level Sensor Signal Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts.
3. CHECK INTERMITTENT INCIDENT
Refer to EC-141, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationNBS000AG
FUEL LEVEL SENSOR
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .