service NISSAN 350Z 2007 Z33 Engine Control Repair Manual

DTC P0456 EVAP CONTROL SYSTEM
EC-483
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Revision: 2006 November2007 350Z
CAUTION:

Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.

If the fuel filler cap is not tightened properly, the MIL may come on.

Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureNBS0009Z
NOTE:

If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.

After repair, make sure that the hoses and clips are installed properly.

If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:

Open engine hood before conducting following procedure.

If any of following conditions are met just before the DTC confirmation procedure, leave the vehi-
cle for more than 1 hour.
–Fuel filler cap is removed.
–Refilled or drained the fuel.
–EVAP component parts is/are removed.

Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 35°C (32 - 95°F)
INT/A TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle) or refilling/draining
fuel until the output voltage condition of the “FUEL LEVEL SE” meets within the range above and leave
the vehicle for more than 1 hour. Then start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-III.
Follow the instruction displayed.
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-484, "
Diagnostic Procedure" .
NOTE:

If the engine speed cannot be maintained within the range displayed on CONSULT-III screen, go
to EC-71, "
Basic Inspection" .

Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid
valve properly.
Overall Function CheckNBS000A0
WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:

Never use compressed air, doing so may damage the EVAP system.

Do not start engine.

Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP service port. For the location of EVAP service
port, refer to EC-34, "
EVAPORATIVE EMISSION LINE DRAWING" .

EC-484
DTC P0456 EVAP CONTROL SYSTEM
Revision: 2006 November2007 350Z
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select Service $08.
6. Using Service $08 control the EVAP canister vent control valve
(close).
7. Apply pressure and make sure the following conditions are sat-
isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg).
If NG, go to EC-484, "
Diagnostic Procedure" .
If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
NOTE:
For more information, refer to GST Instruction Manual.
Diagnostic ProcedureNBS000A1
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
SEF462UI
SEF915U

DTC P0456 EVAP CONTROL SYSTEM
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4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-36, "
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
5. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely. For the location of EVAP
service port, refer to EC-34, "
EVAPORATIVE EMISSION LINE
DRAWING" .
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-III>>GO TO 6.
Without CONSULT-III>>GO TO 7.
6. CHECK FOR EVAP LEAK
With CONSULT-III
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT-III.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-34, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
SEF916U
SEF200U

EC-486
DTC P0456 EVAP CONTROL SYSTEM
Revision: 2006 November2007 350Z
7. CHECK FOR EVAP LEAK
Without CONSULT-III
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg),
then remove pump and EVAP service port adapter.
CAUTION:

Never use compressed air or a high pressure pump.

Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-34, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
8. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.

EVAP canister vent control valve is installed properly.
Refer to EC-37, "
Removal and Installation" .

EVAP canister vent control valve.
Refer to EC-442, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
PBIB1086E
SEF200U

DTC P0456 EVAP CONTROL SYSTEM
EC-487
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9. CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Ye s > > G O T O 1 0 .
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13.
10. CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.2 kg (4.9 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 12.
OK (Without CONSULT-III)>>GO TO 13.
NG >> GO TO 11.
11 . DETECT MALFUNCTIONING PART
Check the following.

EVAP canister for damage

EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
PBIB1031E
Vacuum should exist.

EC-488
DTC P0456 EVAP CONTROL SYSTEM
Revision: 2006 November2007 350Z
13. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
14. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-100, "
Vacuum Hose Drawing" .
OK or NG
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
15. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-436, "
Component Inspection" .
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-347, "
Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-464, "
Component Inspection" .
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks or improper connection.
Refer to EC-34, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 19.
NG >> Repair or reconnect the hose.
19. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 20. Vacuum should exist.

DTC P0500 VSS
EC-497
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6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-497, "
Diagnostic Procedure" .
Overall Function CheckNBS000AK
Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine.
3. Read vehicle speed sensor signal in Service $01 with GST.
The vehicle speed sensor on GST should be able to exceed 10 km/h (6 MPH) when rotating wheels with
suitable gear position.
4. If NG, go to EC-497, "
Diagnostic Procedure" .
Diagnostic ProcedureNBS000AL
1. CHECK DTC WITH “VDC/TCS/ABS CONTROL UNIT (WITH VDC MODELS)” OR “ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT) (WITHOUT VDC MODELS)”
Refer to BRC-82, "
TROUBLE DIAGNOSIS" (with VDC models) or refer to BRC-42, "TROUBLE DIAGNOSIS"
(without VDC models).
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2. CHECK DTC WITH UNIFIED METER AND A/C AMP.
Refer to DI-4, "
COMBINATION METERS" .
>>INSPECTION END
B/FUEL SCHDL5.0 - 31.8 msec (A/T)
5.0 - 31.8 msec (M/T)
Shift leverExcept P or N position (A/T)
Neutral position (M/T)
PW/ST SIGNAL OFF

DTC P0603 ECM POWER SUPPLY
EC-511
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4. PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4.Perform DTC Confirmation Procedure.
See EC-508, "
DTC Confirmation Procedure" .
5. Is the 1st trip DTC P0603 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3.Perform DTC Confirmation Procedure.
See EC-508, "
DTC Confirmation Procedure" .
4. Is the 1st trip DTC P0603 displayed again?
Ye s o r N o
Ye s > > G O T O 5 .
No >>INSPECTION END
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to BL-152, "
ECM Re-communicating Function" .
3. Perform EC-76, "
VIN Registration" .
4. Perform EC-76, "
Exhaust Valve Timing Control Learning" .
5. Perform EC-77, "
Accelerator Pedal Released Position Learning" .
6. Perform EC-77, "
Throttle Valve Closed Position Learning" .
7. Perform EC-77, "
Idle Air Volume Learning" .
>>INSPECTION END

DTC P0605 ECM
EC-513
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Revision: 2006 November2007 350Z
PROCEDURE FOR MALFUNCTION C
With CONSULT-III
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 3 for 32 times.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-513, "
Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-III” above.
Diagnostic ProcedureNBS000B5
1. INSPECTION START
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4.Perform DTC Confirmation Procedure.
See EC-512, "
DTC Confirmation Procedure" .
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3.Perform DTC Confirmation Procedure.
See EC-512, "
DTC Confirmation Procedure" .
4. Is the 1st trip DTC P0605 displayed again?
Ye s o r N o
Ye s > > G O T O 2 .
No >>INSPECTION END
2. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to BL-152, "
ECM Re-communicating Function" .
3. Perform EC-76, "
VIN Registration" .
4. Perform EC-76, "
Exhaust Valve Timing Control Learning" .
5. Perform EC-77, "
Accelerator Pedal Released Position Learning" .
6. Perform EC-77, "
Throttle Valve Closed Position Learning" .
7. Perform EC-77, "
Idle Air Volume Learning" .
>>INSPECTION END

DTC P1421 COLD START CONTROL
EC-601
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Revision: 2006 November2007 350Z
3. CHECK FUEL INJECTION SYSTEM FUNCTION
Perform EC-324, "
DTC Confirmation Procedure" for DTC P0171.
OK or NG
OK >> GO TO 4.
NG >> Go to EC-330, "
Diagnostic Procedure" for DTC P0171.
4. PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-III.
3. Touch “ERASE”.
4.Perform DTC Confirmation Procedure.
See EC-600, "
DTC Confirmation Procedure" .
5. Is the 1st trip DTC P1421 displayed again?
With GST
1. Turn ignition switch ON.
2. Select Service $04 with GST.
3.Perform DTC Confirmation Procedure.
See EC-600, "
DTC Confirmation Procedure" .
4. Is the 1st trip DTC P1421 displayed again?
Ye s o r N o
Ye s > > G O T O 5 .
No >>INSPECTION END
5. REPLACE ECM
1. Replace ECM.
2. Perform initialization of NVIS (NATS) system and registration of all NVIS (NATS) ignition key IDs.
Refer to BL-152, "
ECM Re-communicating Function" .
3. Perform EC-76, "
VIN Registration" .
4. Perform EC-76, "
Exhaust Valve Timing Control Learning" .
5. Perform EC-77, "
Accelerator Pedal Released Position Learning" .
6. Perform EC-77, "
Throttle Valve Closed Position Learning" .
7. Perform EC-77, "
Idle Air Volume Learning" .
>>INSPECTION END