manual transmission NISSAN 350Z 2007 Z33 Manual Transmission Workshop Manual

MT-1
MANUAL TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION MT
A
B
MT
Revision: 2006 November2007 350Z
MANUAL TRANSMISSION
PRECAUTIONS .......................................................... 2
Precautions for Battery Service ................................ 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
DESCRIPTION ............................................................ 7
Cross-Sectional View ............................................... 7
DOUBLE-CONE SYNCHRONIZER ...................... 8
TRIPLE-CONE SYNCHRONIZER ........................ 8
M/T OIL ....................................................................... 9
Changing M/T Oil ..................................................... 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Checking M/T Oil ...................................................... 9
OIL LEAKAGE AND OIL LEVEL ........................... 9
REAR OIL SEAL ...................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10POSITION SWITCH .................................................. 11
Checking ................................................................. 11
COMPONENT LOCATION .................................. 11
BACK-UP LAMP SWITCH .................................. 11
PARK/NEUTRAL POSITION SWITCH ................ 11
SHIFT CONTROL ..................................................... 12
Removal and Installation ........................................ 12
COMPONENTS ................................................... 12
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
INSPECTION AFTER INSTALLATION ................ 16
AIR BREATHER HOSE ............................................ 17
Removal and Installation ........................................ 17
TRANSMISSION ASSEMBLY .................................. 18
Removal and Installation ........................................ 18
COMPONENTS ................................................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 20
Disassembly and Assembly .................................... 22
COMPONENTS ................................................... 22
DISASSEMBLY ................................................... 27
INSPECTION AFTER DISASSEMBLY ................ 38
ASSEMBLY ......................................................... 42
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 61
General Specifications ............................................ 61
End Play ................................................................. 62
Baulk Ring Clearance ............................................. 62