5th bow NISSAN 350Z 2007 Z33 Roof Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: 350Z, Model: NISSAN 350Z 2007 Z33Pages: 130, PDF Size: 5.4 MB
Page 1 of 130
RF-1
ROOF
I BODY
CONTENTS
C
D
E
F
G
H
J
K
L
M
SECTION RF
A
B
RF
Revision: 2006 November2007 350Z
ROOF
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Battery Service ................................ 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
SOFT TOP .................................................................11
Component Parts and Harness Connector Location .... 11
System Description ................................................ 12
CONDITIONS FOR OPERATION ....................... 13
CONDITIONS FOR STOPPING OPERATION .... 13
OUTLINE OF OPERATION ................................. 13
OPERATION: FULL CLOSE → FULL OPEN ...... 13
OPERATION: FULL OPEN → FULL CLOSE ...... 16
Operation Chart ...................................................... 19
CLOSE → OPEN ................................................ 19
OPEN → CLOSE ................................................ 21
Indicator Lamp ....................................................... 23
Schematic .............................................................. 24Wiring Diagram — F/ROOF — ............................... 25
Terminal and Reference Value of Soft Top Control
Unit ......................................................................... 33
CLOSE → OPEN OPERATION ........................... 33
OPEN → CLOSE OPERATION ........................... 35
Work Flow ............................................................... 37
Trouble Diagnosis Chart by Symptom .................... 37
(CLOSE → OPEN) .............................................. 37
(OPEN → CLOSE) .............................................. 38
Check Soft Top Control Unit Power Supply (OP, CL) ... 40
Check Soft Top Switch (OPEN) .............................. 40
Check Soft Top Switch (CLOSE) ............................ 42
Check 5th Bow Unlock Actuator (Open Operate) ... 44
Check 5th Bow Half-Latch Switch (Open Operate) ... 44
Check 5th Bow Actuator (Open Operate) ............... 46
Check 5th Bow Full Close Detection Switch (Open
Operate) ................................................................. 46
Check 5th Bow Full Open Detection Switch (Open
Operate) ................................................................. 48
Check Storage Lid Unlock Actuator (Open Operate) ... 49
Check Storage Lid Full Close Detection Switch
(Open Operate) ...................................................... 50
Check Storage Lid Actuator (Open Operate) .......... 52
Check Storage Lid Full Open Detection Switch
(Open Operate) ...................................................... 53
Check Roof Actuator (Open Operate) .................... 55
Check Roll Bar Interference Prevention Switch
(Open Operate) ...................................................... 56
Check Body Interference Prevention Switch (Open
Operate) ................................................................. 57
Check Roof Full Open Detection Switch (Open
Operate) ................................................................. 58
Check Storage Lid Unlock Actuator (Close Operate) ... 59
Check Storage Lid Full Close Detection Switch
(Close Operate) ...................................................... 60
Check Storage Lid Actuator (Close Operate) ......... 62
Check Storage Lid Full Open Detection Switch
(Close Operate) ...................................................... 63
Check Body Interference Prevention Switch (Close
Operate) ................................................................. 65
Page 2 of 130
RF-2Revision: 2006 November2007 350Z Check Roof Actuator (Close Operate) .................... 66
Check Roof Full Close Detection Switch ................ 67
Check 5th Bow Actuator (Close Operate) .............. 69
Check 5th Bow Full Close Detection Switch (Close
Operate) ................................................................. 69
Check 5th Bow Full Open Detection Switch (Close
Operate) ................................................................. 71
Check 5th Bow Half-Latch Switch (Close Operate) ... 72
Check 5th Bow Full-Latch Switch ........................... 73
Check 5th Bow Ending Switch ................................ 75
Check 5th Bow Closure Motor ................................ 76
Check Soft Top Front Lock Switch .......................... 77
Check Operation Permission Condition .................. 78
Check Each Switch Condition (Open Operate) ...... 80
Check Each Switch Condition (Close Operate) ...... 81
Check Power Window Down Request Signal ......... 81
Check Power Window Harness .............................. 82
Check Passenger Side Seat Operate Signal 1 ....... 82
Check Passenger Side Seat Operate Signal 2 ....... 83
Check Passenger Side Seat Operate Signal 3 ....... 83
Check Seat Back Position Signal ........................... 83
Check Speed Signal Circuit .................................... 84
Check Indicator Lamp Circuit ................................. 85
Removal and Installation of Soft Top Control Unit ... 86
REMOVAL ........................................................... 86
INSTALLATION .................................................... 86
Component Parts Drawing ...................................... 87
Removal and Installation of Soft Top Assembly ...... 88
REMOVAL ........................................................... 88
INSTALLATION .................................................... 89
Removal and Installation of Soft Top Cover ............ 90
REMOVAL ........................................................... 90
INSTALLATION .................................................... 97
Removal and Installation of Switches ...................107
REMOVAL .........................................................107
INSTALLATION ..................................................107
Removal and Installation of Roof Actuator ...........108
REMOVAL .........................................................108
INSTALLATION ..................................................108
Removal and Installation of 5th Bow Drive Unit ....108REMOVAL ..........................................................108
INSTALLATION .................................................. 111
Removal and Installation of Front Lock .................115
REMOVAL ..........................................................115
INSTALLATION ..................................................115
INSPECTION AND ADJUSTMENT ...................115
Repairing Method for Water Leakage Around Doors .116
WATER LEAKAGE FROM A ..............................116
WATER LEAKAGE FROM B ..............................117
WATER LEAKAGE FROM C .............................117
WATER LEAKAGE FROM D .............................118
WATER LEAKAGE FROM E ..............................118
WATER LEAKAGE TEST ..................................119
Correspondence in Emergency ............................120
MANUAL OPERATION (SOFT TOP FULLY
OPEN FULLY CLOSE) ..................................120
MANUAL OPERATION (SOFT TOP FULLY
CLOSE FULLY OPEN) ..................................121
STORAGE LID .........................................................123
Removal and Installation of Storage Lid Assembly .123
REMOVAL ..........................................................123
INSTALLATION ..................................................123
Removal and Installation of Storage Lid Inside Unit .124
REMOVAL ..........................................................124
INSTALLATION ..................................................125
Removal and Installation of Storage Lid Actuator .126
REMOVAL ..........................................................126
INSTALLATION ..................................................126
Removal and Installation of Storage Room Finisher .126
REMOVAL ..........................................................126
INSTALLATION ..................................................127
Removal and Installation of Storage Outer Protector .127
Adjustment of Storage Lid .....................................128
ADJUSTMENT IN FULLY CLOSED POSITION .128
ADJUSTMENT IN FULLY OPENED POSITION .129
Removal and Installation of Storage Lid Striker Lock
& Storage Lid Emergency Opener Cable ..............130
REMOVAL ..........................................................130
INSTALLATION ..................................................130
Page 12 of 130
RF-12
SOFT TOP
Revision: 2006 November2007 350Z
Following Parts Are Built Into 5th Bow Auto Closure Assembly.
5th bow half-latch switch built in 5th bow lock assembly in storage lid.
5th bow full-latch switch built in 5th bow lock assembly in storage lid.
5th bow ending switch built in 5th bow lock assembly in storage lid.
5th bow unlock actuator.
5th bow closure motor.
NOTE:
Always replace following switches as a 5th bow lock assembly.
5th bow half-latch switch
5th bow full-latch switch
5th bow ending switch.
5th bow full open detection switch and 5th bow full close detection switch are built into 5th bow switch assem-
bly located at plate rail RR. Replace above switches as a plate rail RR.
System DescriptionNIS0006C
An electronic soft top open/close system has been adopted that allows the soft top to be opened or closed
using the soft top switch.
The following parts operate, linked with the operation of the soft top.
When the soft top begins to operate, the passenger seat tilts forward. When operation is completed, it
returns to its original position.
(It does not move when the seat cancel switch is ON.)
When the soft top begins to operate, both power windows activate to the fully-open position.
(They do not activate to the fully-closed position after operation is completed.)
Moreover, power window cannot be operated while soft top is operating.
When the soft top switch is released, soft top operation stops.
PIIB9112E
Page 13 of 130
SOFT TOP
RF-13
C
D
E
F
G
H
J
K
L
MA
B
RF
Revision: 2006 November2007 350Z
CONDITIONS FOR OPERATION
Operation is avairable when all of the conditions below are satisfied.
Ignition switch is ON.
The brake pedal is ON.
Vehicle speed is 4 km/h (2 MPH) or less.
Battery voltage is approximately 10 V or more.
CAUTION:
Run the engine when operating or inspecting the soft top to prevent battery dies.
CONDITIONS FOR STOPPING OPERATION
Operation of the soft top stops when the conditions below are satisfied while the soft top is operating.
Any of the above operation conditions is no longer satisfied.
The passenger side power seat is operated. (It does not move when seat cancel switch is ON.)
OUTLINE OF OPERATION
Refer to the illustrations for the positions of the soft top, and the conditions of switch and actuator operation.
OPERATION: FULL CLOSE → FULL OPEN
Refer to RF-19, "State Chart" .
CONDITION: FULL CLOSE
CONDITION: OP 1
When the soft top switch is pushed to OPEN, the indicator lamp illuminates, windows activate to the fully-
open position and the passenger seat tilts forward by approximately 6 degrees by power window down
request signal. When passenger seat tilts forward by approximately 6 degrees, seat back position signal is
turned ON.
CONDITION: OP 2
The 5th bow unlock actuator operates, releasing the 5th bow lock.
Item Condition
5th bow half-latch switch : OFF
5th bow full-latch switch : OFF
5th bow ending switch : OFF
5th bow full open detection switch : OFF
5th bow full close detection switch : OFF
Storage lid full open detection switch : OFF
Storage lid full close detection switch LH : OFF
Storage lid full close detection switch RH : OFF
Roof full open detection switch : OFF
Roof full close detection switch : OFF
Body interference prevention switch : OFF
Roll bar interference prevention switch : OFF
Item Condition
Soft top switch : OPEN (Until the operation ends)
Indicator lamp : ON
Power window down request signal : ON
Seat back position signal : OFF → ON
Item Condition
5th bow unlock actuator : ON
Page 14 of 130
RF-14
SOFT TOP
Revision: 2006 November2007 350Z
CONDITION: OP 3
The 5th bow actuator moves the 5th bow up.
CONDITION: OP 4
The 5th bow is rising.
CONDITION: OP 5
The 5th bow stops in the fully-open position. The storage lid unlock actuator operates, releasing the stor-
age lid lock.
CONDITION: OP 6
The storage lid actuator operates, raising the storage lid.
CONDITION: OP 7
The storage lid stops in the fully-open position. The 5th bow actuator moves the 5th bow down.
CONDITION: OP 8
The 5th bow actuator stops in the fully-closed position. The roof actuator operates (OPEN operation),
opening the roof.
Item Condition
5th bow half-latch switch : OFF → ON
5th bow actuator : UP
5th bow unlock actuator : ON → OFF
Item Condition
5th bow actuator : UP
5th bow full close detection switch : OFF → ON
5th bow closure motor : OPEN → STOP
5th bow full-latch switch : OFF → ON
5th bow ending switch : OFF → ON
Item Condition
5th bow full open detection switch : OFF → ON
5th bow actuator : UP → STOP
Storage lid unlock actuator (LH and RH) : OFF→ON
Storage lid full close detection switch (RH) : OFF → ON
Item Condition
Storage lid full close detection switch (LH) : OFF → ON
Storage lid actuator (LH and RH) : OPEN
Storage lid unlock actuator (LH and RH) : ON → OFF
Item Condition
Storage lid full open detection switch : OFF → ON
Storage lid actuator (LH and RH) : OPEN → STOP
5th bow actuator : DOWN
5th bow full open detection switch : ON → OFF
Item Condition
5th bow full close detection switch : ON → OFF
5th bow actuator : DOWN → STOP
Roof actuator (LH and RH) : OPEN
Roof full close detection switch : OFF → ON
Page 15 of 130
SOFT TOP
RF-15
C
D
E
F
G
H
J
K
L
MA
B
RF
Revision: 2006 November2007 350Z
CONDITION: OP 9
While the roof is opening, the 5th bow actuator moves the 5th bow up.
CONDITION: OP 10
While the roof is opening, the 5th bow stops in the fully-open position.
CONDITION: OP 11
The roof is stored and stops motion. The storage lid actuator operates (DOWN operation) to lower the
storage lid.
The passenger seat also returns to its original position.
CONDITION: OP 12
At the fully-closed position, the storage lid inverts and stops. The passenger seat tilts back. Opening oper-
ation is completed, and the indicator lamp turns OFF.
Item Condition
Roof actuator (LH and RH) : OPEN
5th bow actuator : UP
5th bow full close detection switch : OFF → ON
Roll bar interference prevention switch : OFF → ON
Item Condition
Roof actuator (LH and RH) : OPEN
5th bow full open detection switch : OFF → ON
5th bow actuator : UP → STOP
Body interference prevention switch : OFF → ON
Item Condition
Roof full open detection switch : OFF → ON
Roof actuator (LH and RH) : OPEN → STOP
Storage lid actuator (LH and RH) : CLOSE
Storage lid full open detection switch : ON → OFF
Storage lid full close detection switch (LH) : ON → OFF
Power window request signal : OFF
Item Condition
Storage lid full close detection switch (RH) : ON → OFF
Storage lid actuator (LH and RH) : CLOSE → OPEN → STOP
Indicator lamp : ON → OFF
Page 16 of 130
RF-16
SOFT TOP
Revision: 2006 November2007 350Z
OPERATION: FULL OPEN → FULL CLOSE
Refer to RF-21, "State Chart" .
CONDITION: FULL OPEN
CONDITION: CL 1
When the soft top switch is pressed to the CLOSE side, the indicator lamp illuminates, storage lid unlock
actuator also operates, releasing the storage lid lock.
CONDITION: CL 2
Windows activate to the fully-open position and the passenger seat tilts forward by approximately 6
degrees by power window down request signal. Storage lid actuator operates to raise the storage lid.
When passenger seat tilts forward by approximately 6 degrees, seat back position signal is turned ON.
CONDITION: CL 3
The storage lid stops at the fully-open position. The roof actuator operates (CLOSE operation) to close the
roof.
Item Condition
5th bow half-latch switch : ON
5th bow full-latch switch : ON
5th bow ending switch : ON
5th bow full open detection switch : ON
5th bow full close detection switch : ON
Storage lid full open detection switch : OFF
Storage lid full close detection switch LH : OFF
Storage lid full close detection switch RH : OFF
Roof full open detection switch : ON
Roof full close detection switch : ON
Body interference prevention switch : ON
Roll bar interference prevention switch : ON
Item Condition
Soft top switch : OLOSE (Until the operation ends)
Indicator lamp : ON
Storage lid unlock actuator : ON
Storage lid full close detection switch (RH) : OFF → ON
Item Condition
Storage lid full close detection switch (LH) : OFF → ON
Storage lid actuator (LH and RH) : UP
Power window down request signal : ON
Storage lid unlock actuator : ON → OFF
Seat back position signal : OFF → ON
Item Condition
Storage lid full open detection switch : OFF → ON
Storage lid actuator (LH and RH) : OPEN → STOP
Roof actuator (LH and RH) : CLOSE
Roof full open detection switch : ON → OFF
Body interference prevention switch : ON → OFF
Page 17 of 130
SOFT TOP
RF-17
C
D
E
F
G
H
J
K
L
MA
B
RF
Revision: 2006 November2007 350Z
CONDITION: CL 4
While the roof is closing, the 5th bow actuator operates (DOWN operation) to lower the 5th bow.
CONDITOIN: CL 5
The roof is closing, and 5th bow is lowering.
CONDITION: CL 6
The roof stops at the fully-closed position. The 5th bow actuator inverts, raising the 5th bow.
CONDITON: CL 7
The 5th bow stops in the fully-open position. The storage lid actuator operates (DOWN operation) lower
the storage lid.
CONDITION: CL 8
The storage lid inverts and stops at the fully-closed position. The 5th bow actuator operates (DOWN oper-
ation) to lower the 5th bow.
CONDITION: CL 9
The 5th bow is lowering.
Item Condition
Roof actuator (LH and RH) : CLOSE
5th bow actuator : DOWN
5th bow full open detection switch : ON → OFF
Item Condition
Roof actuator (LH and RH) : CLOSE
5th bow full close detection switch : ON → OFF
5th bow actuator : DOWN → STOP
Roll bar interference prevention switch : ON → OFF
Item Condition
Roof full close detection switch : ON → OFF
Roof actuator (LH and RH) : CLOSE → STOP
5th bow actuator : UP
5th bow full close detection switch : OFF → ON
Item Condition
5th bow full open detection switch : OFF → ON
5th bow actuator : UP → STOP
Storage lid actuator (LH and RH) : CLOSE
Storage lid full open detection switch : ON → OFF
Storage lid full close detection switch (LH) : ON → OFF
Item Condition
Storage lid full close detection switch (RH) : ON → OFF
Storage lid actuator : CLOSE → OPEN → STOP
5th bow actuator : DOWN
5th bow full open detection switch : ON → OFF
Item Condition
5th bow actuator : DOWN
5th bow full close detection switch : ON → OFF
Page 18 of 130
RF-18
SOFT TOP
Revision: 2006 November2007 350Z
CONDITION: CL 10
5th bow auto closure operates. The passenger seat tilts back. Closing operation is completed, soft top
front lock is locked, and the indicator lamp turns OFF. The passenger seat also returns to its original posi-
tion.
Item Condition
5th bow actuator : DOWN → STOP
5th bow half-latch switch : ON → OFF
5th bow full-latch switch : ON → OFF
5th bow ending switch : ON → OFF
5th bow closure motor : CLOSE → STOP
Power window request signal : OFF
Indicator lamp : ON → OFF
Page 33 of 130
SOFT TOP
RF-33
C
D
E
F
G
H
J
K
L
MA
B
RF
Revision: 2006 November2007 350Z
Terminal and Reference Value of Soft Top Control UnitNIS0006H
CLOSE → OPEN OPERATION
The operation chart for roof position. Refer to RF-19, "State Chart" .
Te r m i -
nal No.Wire
colorDescription
Condition
(Roof position: OP)Value (V)
(Approx.)
Signal nameInput/
Output
1 W/R Battery power supply Input — Battery voltage
3RRoof actuator RH
(OPEN) signalOutputOP8 → OP11 0 → Battery voltage → 0
Other than above 0
4G/R5th bow closure motor
(CLOSE) signalOutput — 0
5R/BStorage lid actuator RH
(OPEN) signalOutputOP6 → OP7
0 → Battery voltage → 0
OP12
Other than above 0
6 R 5th bow unlock actuator signal OutputOP2 → OP3 0 → Battery voltage → 0
Other than above 0
7 B Ground — — 0
8 W/R Battery power supply Input — Battery voltage
10 YRoof actuator RH
(CLOSE) signalOutput — 0
12 G/Y5th bow closure motor
(OPEN) signalOutputOP4 0 → Battery voltage → 0
Other than above 0
13 L/RStorage lid actuator RH
(CLOSE) signalOutputOP11 → OP12 0 → Battery voltage → 0
Other than above 0
14 W Speed signal (8 pulse)Input/
OutputSpeed meter operate
[When vehicle speed is
Approx. 40km/h (25 MPH)]
15 ORStorage lid unlock actuator LH and
RH signalOutputOP5 → OP6 0 → Battery voltage → 0
Other than above 0
16 B Ground — — 0
17 RIgnition switch
(ON or START)InputIgnition switch
(ON or START position)Battery voltage
18 SBSoft top switch
(OPEN) signalInputSoft top switch
open operate0
Other than above 5
19 R/WSoft top switch
(CLOSE) signalInputSoft top switch
close operate0
Other than above 5
20 W/BRoof full close detection switch
signalInput OP8 5 → 0
21 W/LRoof full open detection switch
signalInput OP11 5 → 0
22 W/RRoll bar interference prevention
switch signalInput OP9 5 → 0
PKIA1935E