check engine NISSAN ALMERA 2001 Service Manual

19 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SIGNAL
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. See ªHO2S1 MNTR (B1)º in ªDATA MONITORº mode.
3. Running engine at 2,000 rpm under no-load (engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between ªLEANº and ªRICHº more than 5 times during 10 seconds.
SEF820Y
1 time: RICH®LEAN®RICH
2 times: RICH®LEAN®RICH®LEAN®RICH
OK or NG
OK©INSPECTION END
NG (Monitor does not
fluctuate.)©GO TO 23.
NG (Monitor fluctuates
less than 5 times.)©GO TO 21.
20 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SIGNAL
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Set voltmeter probe between ECM terminal 62 and ground.
3. Make sure that the voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than 5 times during 10 seconds at 2,000
rpm.
1 time: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V
2 times: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V®0.6 - 1.0V®0 - 0.3V
OK or NG
OK©INSPECTION END
NG (Voltage does not
fluctuate.)©GO TO 23.
NG (Voltage fluctuates
less than 5 times.)©GO TO 21.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-52

21 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SIGNAL
With CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (front).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no-load.
5. See ªHO2S1 MNTR (B1)º in ªDATA MONITORº mode.
6. Running engine at 2,000 rpm under no-load (engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between ªLEANº and ªRICHº more than 5 times during 10 seconds.
1 time: RICH®LEAN®RICH
2 times: RICH®LEAN®RICH®LEAN®RICH
Without CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (front).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no-load.
5. Set voltmeter probe between ECM terminal 62 and ground.
6. Make sure that the voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than 5 times during 10 seconds at 2,000
rpm.
1 time: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V
2 times: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V®0.6 - 1.0V®0 - 0.3V
OK or NG
OK©INSPECTION END
NG©GO TO 22.
22 DETECT MALFUNCTIONING PART
Check the following.
1. Check fuel pressure regulator. Refer to EC-41.
2. Check mass air flow sensor and its circuit. Refer to EC-187.
3. Check injector and its circuit. Refer to EC-541.
Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit. Refer to EC-201.
5. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
©GO TO 3.
23 CHECK HEATED OXYGEN SENSOR 1 (FRONT) HARNESS
1. Turn off engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect heated oxygen sensor 1 (front) harness connector.
4. Check harness continuity between ECM terminal 62 and heated oxygen sensor 1 (front) harness connector terminal 1.
Refer to Wiring Diagram, EC-216.
Continuity should exist.
OK or NG
OK©GO TO 25.
NG©GO TO 24.
24 REPAIR OR REPLACE
Repair or replace harness between ECM and heated oxygen sensor 1 (front).
©GO TO 3.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-53

25 PREPARATION FOR ªCOº % CHECK
With CONSULT-II
1. Reconnect ECM harness connector.
2. Turn ignition switch ªONº.
3. Select ªCOOLANT TEMPº in ªACTIVE TESTº mode.
4. Set ªCOOLANT TEMPº to 5ÉC (41ÉF) by touching ªDWNº and ªQdº.
SEF172Y
Without CONSULT-II
1. Disconnect ECM harness connector.
2. Disconnect engine coolant temperature sensor harness connector.
3. Connect a resistor (4.4 kW) between terminals of engine coolant temperature sensor harness connector.
SEF982UA
©GO TO 26.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-54

26 CHECK ªCOº %
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
SEF090Y
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
SEF978U
3. Check ªCOº %.
Idle CO:3-11%
4.
Without CONSULT-II
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor.
OK or NG
OK©GO TO 27.
NG©GO TO 28.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-55

27 CHECK HEATED OXYGEN SENSOR 1 (FRONT) SIGNAL
With CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (front).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no-load.
5. See ªHO2S1 MNTR (B1)º in ªDATA MONITORº mode.
6. Maintaining engine at 2,000 rpm under no-load (engine is warmed up to normal operating temperature.), check that the
monitor fluctuates between ªLEANº and ªRICHº more than 5 times during 10 seconds.
1 time: RICH®LEAN®RICH
2 times: RICH®LEAN®RICH®LEAN®RICH
Without CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1 (front).
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no-load.
5. Set voltmeter probe between ECM terminal 62 and ground.
6. Make sure that voltage fluctuates between 0 - 0.3V and 0.6 - 1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V
2 times: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V®0.6 - 1.0V®0 - 0.3V
OK or NG
OK©GO TO 3.
NG©GO TO 28.
28 DETECT MALFUNCTIONING PART
Check the following.
+Connect heated oxygen sensor 1 (front) harness connectors to heated oxygen sensors 1 (front).
+Check fuel pressure regulator. Refer to EC-41.
+Check mass air flow sensor and its circuit. Refer to EC-187.
+Check injector and its circuit. Refer to EC-541.
Clean or replace if necessary.
+Check engine coolant temperature sensor and its circuit. Refer to EC-201.
+Check ECM function by substituting another known-good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
©GO TO 3.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-56

SEF217Z
SEF454Y
SEF455Y
Idle Air Volume LearningNJEC0562DESCRIPTIONNJEC0562S01ªIdle Air Volume Learningº is an operation to learn the idle air vol-
ume that keeps each engine within the specific range. It must be
performed under any of the following conditions:
+Each time IACV-AAC valve, throttle body or ECM is replaced.
+Idle speed or ignition timing is out of specification.
PRE-CONDITIONINGNJEC0562S02Before performing ªIdle Air Volume Learningº, make sure that all of
the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are
missed for even a moment.
+Battery voltage: More than 12.9V (At idle)
+Engine coolant temperature: 70 - 99ÉC (158 - 210ÉF)
+PNP switch: ON
+Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting
switch to the 1st position to light only small lamps.
+Cooling fan motor: Not operating
+Steering wheel: Neutral (Straight-ahead position)
+Vehicle speed: Stopped
+Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until ªFLUID
TEMP SEº in ªDATA MONITORº mode of ªA/Tº system indi-
cates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive
vehicle for 10 minutes.
OPERATION PROCEDURENJEC0562S03With CONSULT-IINJEC0562S03011. Turn ignition switch ªONº and wait at least 1 second.
2. Turn ignition switch ªOFFº and wait at least 10 seconds.
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic ªPRE-CONDITION-
INGº (previously mentioned) are in good order.
5. Turn ignition switch ªOFFº and wait at least 9 seconds.
6. Start the engine and let it idle for at least 28 seconds.
7. Select ªIDLE AIR VOL LEARNº in ªWORK SUPPORTº mode.
8. Touch ªSTARTº and wait 20 seconds.
9. Make sure that ªCMPLTº is displayed on CONSULT-II screen.
If ªINCMPº is displayed, ªIdle Air Volume Learningº will not be
carried out successfully. In this case, find the cause of the
problem by referring to the NOTE below.
10. Rev up the engine two or three times. Make sure that idle
speed and ignition timing are within specifications.
ITEM SPECIFICATION
Idle speed M/T: 700±50 rpm
A/T: 800±50 rpm (in ªPº or ªNº position)
Ignition timing M/T: 8±5É BTDC
A/T: 10±5É BTDC (in ªPº or ªNº position)
Without CONSULT-IINJEC0562S03021. Turn ignition switch ªONº and wait at least 1 second.
BASIC SERVICE PROCEDUREQG
Inspection Procedure (Cont'd)
EC-57

JEF091Y
2. Turn ignition switch ªOFFº and wait at least 10 seconds.
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic ªPRE-CONDITION-
INGº (previously mentioned) are in good order.
5. Turn ignition switch ªOFFº and wait at least 9 seconds.
6. Start the engine and let it idle for at least 28 seconds.
7. Disconnect throttle position sensor harness connector (brown),
then reconnect it within 5 seconds.
8. Wait 20 seconds.
9. Make sure that idle speed is within specifications. If not, the
result will be incomplete. In this case, find the cause of the
problem by referring to the NOTE below.
10. Rev up the engine two or three times. Make sure that idle
speed and ignition timing are within specifications.
ITEM SPECIFICATION
Idle speed M/T: 700±50 rpm
A/T: 800±50 rpm (in ªPº or ªNº position)
Ignition timing M/T: 8±5É BTDC
A/T: 10±5É BTDC (in ªPº or ªNº position)
NOTE:
If idle air volume learning cannot be performed successfully,
proceed as follows:
1)Check that throttle valve is fully closed.
2)Check PCV valve operation.
3)Check that downstream of throttle valve is free from air
leakage.
4)Adjust closed throttle position switch and reset memory.
(Refer to Basic Inspection, EC-100.)
5)When the above three items check out OK, engine com-
ponent parts and their installation condition are question-
able. Check and eliminate the cause of the problem.
It is useful to perform ªTROUBLE DIAGNOSIS Ð SPECIFI-
CATION VALVEº, EC-173.
6)If any of the following conditions occur after the engine
has started, eliminate the cause of the problem and per-
form ªIdle air volume learningº all over again:
+Engine stalls.
+Erroneous idle.
+Blown fuses related to the IACV-AAC valve system.
BASIC SERVICE PROCEDUREQG
Idle Air Volume Learning (Cont'd)
EC-58

IntroductionNJEC0029MODELS WITH EURO-OBD SYSTEMNJEC0029S01The ECM has an on board diagnostic system which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
Diagnostic Trouble Code (DTC) Mode 3 of ISO 15031-5
Freeze Frame data Mode 2 of ISO 15031-5
System Readiness Test (SRT) code Mode 1 of ISO 15031-5
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of ISO 15031-5
1st Trip Freeze Frame data
Test values and Test limits Mode 6 of ISO 15031-5
Calibration ID Mode 9 of ISO 15031-5
The above information can be checked using procedures listed in the table below.
X: Applicable Ð: Not applicable
DTC 1st trip DTCFreeze Frame
data1st trip Freeze
Frame dataSRT code Test value
ECM*3 X X*1ÐÐÐÐ
CONSULT-IIXXXXXÐ
GST X X*2 X Ð X X
*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
*2: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
*3: In diagnostic test mode II (Self-diagnostic results), DTC is displayed on MI. DTC uses a set of four digit numbers. (If so equipped)
The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-154.)
MODELS WITHOUT EURO-OBD SYSTEMNJEC0029S02The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
Diagnostic Trouble Code (DTC)
Freeze Frame data
1st Trip Diagnostic Trouble Code (1st Trip DTC)
1st Trip Freeze Frame data
The above information can be checked using procedures listed in the table below.
X: Applicable Ð: Not applicable
DTC 1st trip DTC Freeze Frame data1st trip Freeze Frame
data
CONSULT-II X X X X
ECM*1 X X*2 Ð Ð
*1: In diagnostic test mode II (Self-diagnostic results), (1st trip) DTC is displayed on the MI by a set of four digit numbers.
*2: When the DTC and the 1st trip DTC appear on the display simultaneously, it is difficult to clearly distinguish one from the other.
Two Trip Detection LogicNJEC0030MODELS WITH EURO-OBD SYSTEMNJEC0030S01When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in
the ECM memory. The MI will not light up at this stage <1st trip>.
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored <2nd
trip>.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
Introduction
EC-59

+The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest. Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not
completed within zone A.
*: Normal conditions refer to the following:
þ Sea level
þ Flat road
þ Ambient air temperature: 20 - 30ÉC (68 - 86ÉF)
þ Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30ÉC (68 - 86ÉF)], diag-
nosis may also be performed.
Pattern 1:
+The engine is started at the engine coolant temperature of þ10 to 35ÉC (14 to 95ÉF) (where the volt-
age between the ECM terminals 70 and 58 is 3.0 - 4.3V).
+The engine must be operated at idle speed until the engine coolant temperature is greater than 70ÉC
(158ÉF) (where the voltage between the ECM terminals 70 and 58 is lower than 1.4V).
+The engine is started at the fuel tank temperature of warmer than 0ÉC (32ÉF) (where the voltage
between the ECM terminal 82 and ground is less than 4.1V).
Pattern 2:
+When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with CONSULT-II or GST is advised.
Suggested transmission gear position for A/T models
Set the selector lever in the ªDº position with ªODº ON.
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
Gear changeACCEL shift point
km/h (MPH)
1st to 2nd 15 (9)
2nd to 3rd 35 (22)
3rd to 4th 50 (31)
4th to 5th 70 (43)
Test Value and Test Limit (GST only Ð not applicable to CONSULT-II)NJEC0031S0104The following is the information specified in Mode 6 of ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is ªOKº or ªNGº while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (14 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
X: Applicable Ð: Not applicable
SRT item Self-diagnostic test itemTest value (GST display)
Test limit Application
TID CID
CATALYST Three way catalyst function01H 01H Max. X
02H 81H Min. X
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
Emission-related Diagnostic Information (Cont'd)
EC-67

Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
MODELS WITHOUT EURO-OBD SYSTEMNJEC0031S07DTC and 1st Trip DTCNJEC0031S0701The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM memory. If the same mal-
function is not detected in the 2nd trip (meeting the required driving pattern), the 1st trip DTC is cleared from
the ECM memory. If the same malfunction is detected in the 2nd trip, both the 1st trip DTC and DTC are stored
in the ECM memory. In other words, the DTC is stored in the ECM memory when the same malfunction occurs
in two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the
1st and 2nd trips, only the 1st trip DTC will continue to be stored. For fail-safe items, the DTC is stored in the
ECM memory even in the 1st trip.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in ªHow to Erase
Emission-related Diagnostic Informationº, EC-73.
When a (1st trip) DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in ªWork Flowº procedure Step II, refer to EC-98. Then perform ªDTC Confirmation Proce-
dureº or ªOverall Function Checkº to try to duplicate the problem. If the malfunction is duplicated, the item
requires repair.
How to Read DTC and 1st Trip DTC
DTC and 1st trip DTC can be read by the following methods.
Without CONSULT-II
ECM displays the DTC by a set of four digit numbers with MI illumination in the diagnostic test mode II (Self-
diagnostic results). Example: 0100, 0115, 0340, 1335, etc.
With CONSULT-II
CONSULT-II displays the DTC in ªSELF-DIAG RESULTSº mode. Examples: P0100, P0115, P0340, P1335,
etc.
(CONSULT-II also displays the malfunctioning component or system.)
+1st trip DTC No. is the same as DTC No.
+Output of a DTC indicates a malfunction. However, ECM in the diagnostic test mode II (Self-diag-
nostic results) (If so equipped) does not indicate whether the malfunction is still occurring or has
occurred in the past and has returned to normal. CONSULT-II can identify malfunction status as
shown below. Therefore, the use of CONSULT-II (if available) is recommended.
A sample CONSULT-II display for DTC and 1st trip DTC is shown below. DTC or 1st trip DTC of a malfunc-
tion is displayed in the SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many
times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be ª0º.
If a 1st trip DTC is stored in the ECM, the time data will be ª[1t]º.
SEF992X
Freeze Frame Data and 1st Trip Freeze Frame DataNJEC0031S0702The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, throttle valve opening, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II. For
details, see EC-86.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
Emission-related Diagnostic Information (Cont'd)
EC-72