lock NISSAN ALMERA 2001 Service Manual

SMT685DC
2. Upright the differential case so that the side gear to be mea-
sured faces upward.
3. Place final drive adapter and dial gauge onto side gear. Move
side gear up and down, and measure the clearance.
Clearance between side gear and differential case:
0.1 - 0.2 mm (0.004 - 0.008 in)
4. If not within specification, adjust the clearance by changing
thrust washer thickness.
5. Turn differential case upside down, and measure the clearance
between side gear and differential case on the other side in the
same way.
SMT609A
DISASSEMBLYNJMT00631. Remove mounting bolts. Then, separate the final gear from
differential case.
2. Make a notch and remove speedometer drive gear using a
scraper or other suitable tool.
+Bearing replacer cannot be positioned unless speedom-
eter drive gear is removed.
SMT647-C
3. Remove differential side bearing of final gear side.
4. Turn differential case upside down, and remove differential
side bearing of speedometer drive gear side.
+Be careful not to mix up the differential side bearings.
5. Remove speedometer stopper.
SMT689DB
6. Remove lock pins from pinion mate shaft.
SMT839
7. Remove pinion mate shaft.
8. Rotate pinion mate gear, and remove pinion mate gear, pinion
mate thrust washer, side gear, and side gear thrust washer
from differential case.
REPAIR FOR COMPONENT PARTSRS5F70A
Final Drive (Cont'd)
MT-78

SMT736D
15. Install differential assembly, input shaft assembly, and main-
shaft assembly into clutch housing.
CAUTION:
Be careful not to damage input shaft oil seal during installa-
tion of input shaft assembly.
SMT659DC
16. Install 5th & reverse shift fork.
17. Install 1st & 2nd shift fork, bracket, and fork rod.
18. Install retaining pin for 1st & 2nd bracket.
CAUTION:
Do not reuse retaining pin.
19. Install two check balls.
SMT657DC
20. Install interlock pin into 5th & reverse fork rod.
21. Install reverse switch bracket, 5th & reverse bracket, and fork
rod.
22. Install retaining pin for 5th & reverse shift fork and reverse
switch bracket.
CAUTION:
Do not reuse retaining pin.
23. Install 5th & reverse bracket stopper ring.
CAUTION:
Do not reuse stopper pin.
SMT656DC
24. Install check ball and interlock plunger.
25. Install 3rd & 4th shift fork, bracket, and fork rod.
26. Install 3rd & 4th bracket retaining pin.
CAUTION:
Do not reuse retaining pin.
SMT655D
27. Install 3rd & 4th shift fork stopper ring.
CAUTION:
Do not reuse stopper ring.
28. Install check ball, check pin, and check spring, and apply
Three Bond TB1215, Loctite Part No. 51813 or equivalent onto
check plug. Then, tighten it with specified torque.
Tightening torque:
Refer to MT-56.
ASSEMBLYRS5F70A
Clutch Housing (Cont'd)
MT-85

SMT744D
a. Using block gauge, scale, and dial gauge, measure dimension
ªO1º between transaxle case end face and mounting face of
adjusting shim.
SMT745D
b. Using gauge block, scale, and dial gauge as shown in the
figure, measure dimension ªO2º between clutch housing case
end face and end face of input shaft rear bearing.
7. Install selected input shaft rear bearing adjusting shim onto
input shaft.
SMT650D
8. Install oil gutter into transaxle case.
SMT755D
9. Install two magnets.
SMT802D
10. Clean mating surfaces of clutch housing and transaxle case.
Check for cracks and damage. Then, apply Three Bond
TB1215, Loctite Part No. 51813 or equivalent.
ASSEMBLYRS5F70A
Transaxle Case (Cont'd)
MT-88

Shift Control ComponentsNJMT0009S04
SMT862CA
1. Retaining pin
2. 1st & 2nd shift fork
3. 1st & 2nd check plug
4. Return spring
5. Check ball
6. 1st & 2nd fork rod
7. 1st & 2nd bracket
8. Interlock plunger
9. 3rd & 4th bracket
10. Return spring
11. Reverse gate
12. Select arm
13. Return bearing
14. Bush15. Yoke
16. Striking rod
17. Striking lever
18. Selector
19. Selector shaft
20. O-ring
21. Return spring
22. Cam pin
23. Reverse check cam
24. Check ball
25. Select check spring
26. Interlock plunger
27. 3rd & 4th fork rod28. Interlock ball
29. Stopper ring
30. 3rd & 4th check plug
31. 3rd & 4th shift fork
32. 5th shift fork
33. 5th fork rod
34. 5th & reverse check plug
35. Reverse lever spring
36. Reverse lock spring
37. 5th & reverse bracket
38. Reverse lever assembly
39. Reverse arm shaft
40. Control lever spring
OVERHAULRS5F50A
Shift Control Components
MT-94

NJMT0010
SMT626D
1. Before removing transmission case, remove bolts, check
plugs, springs and check balls as shown left.
+Be careful not to lose check balls.
2. Remove transmission case.
SMT017AA
3. Remove PNP switch.
SMT659C
4. Mesh 4th gear, and then remove reverse idler shaft and
reverse idler gear.
SMT660C
5. Pull out retaining pin.
SMT661C
6. Remove reverse lever spring and reverse lock spring from
reverse lever assembly.
DISASSEMBLYRS5F50A
MT-95

NJMT0093
SMT029AA
1. Install striking lever and striking rod.
SMT645AA
2. Install selector and retaining pin.
SMT138A
3. Install check ball and reverse check assembly.
+Before installation, rotate striking rod as shown in the fig-
ure to avoid interference.
SAT601C
4. Install final drive assembly.
5. Install input shaft and mainshaft with 1st & 2nd shift fork
assembly.
+Be careful not to damage input shaft oil seal.
SMT065A
6. Install interlock balls and plunger.
ASSEMBLYRS5F50A
MT-114

SMT066A
7. Install 3rd & 4th shift fork and bracket, then install 3rd & 4th
fork rod, stopper ring and retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT067A
8. Install interlock balls.
SMT666C
9. Install 5th shift fork, then install fork rod, stopper ring and
retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT018B
10. Install 5th & reverse check plug, spring and ball.
+Apply sealant to bolt threads. Refer to ªShift Control
Componentsº, MT-94.
SMT201B
11. Install reverse lock spring on 5th & reverse bracket.
+Pay attention to its direction.
ASSEMBLYRS5F50A
MT-115

SMT667C
12. Install check ball and reverse lever spring on reverse lever
assembly.
+Apply multi-purpose grease to check ball.
+Pay attention to direction of reverse lever spring.
SMT668C
13. Install reverse lever assembly on clutch housing.
SMT669C
14. Install reverse arm shaft and retaining pin.
SMT670C
15. Hook reverse lock spring and reverse lever spring on reverse
lever assembly.
SMT671C
16. Mesh 4th gear, then install reverse idler gear and shaft.
+Pay attention to direction of tapped hole.
ASSEMBLYRS5F50A
MT-116

SRS443
CAUTION:
+Always place driver air bag module with pad side facing
upward.
+Do not attempt to disassemble driver air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module connector.
SBF814E
+Replace driver air bag module if it has been dropped or
sustained an impact.
+Do not expose the driver air bag module to temperatures
exceeding 90ÉC (194ÉF).
+Do not allow oil, grease or water to come in contact with
the driver air bag module.
SBF239F
3. Set steering wheel in the neutral position.
4. Disconnect horn/audio connector and remove nut.
5. Using steering wheel puller, remove steering wheel. Be care-
ful not to over-tighten puller bolt on steering wheel.
CAUTION:
+Do not tap or bump the steering wheel.
6. Remove steering column cover.
SRS384
7. Remove four spiral cable securing screws, and extract spiral
cable forward. Unlock spiral cable connector, then remove spi-
ral cable.
CAUTION:
+Do not attempt to disassemble spiral cable.
+Do not apply lubricant to the spiral cable.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont'd)
RS-30

SRS619
CAUTION:
+Always place driver air bag module with pad side facing
upward.
+Do not attempt to disassemble driver air bag module.
+The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
+Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module connector.
SBF814E
+Replace driver air bag module if it has been dropped or
sustained an impact.
+Do not expose the driver air bag module to temperatures
exceeding 90ÉC (194ÉF).
+Do not allow oil, grease or water to come in contact with
the air bag module.
SRS823
4. Set steering wheel in the neutral position.
5. Disconnect horn connector and remove nuts.
6. Using steering wheel puller, remove steering wheel. Be care-
ful not to over-tighten puller bolt on steering wheel.
CAUTION:
+Do not tap or bump the steering wheel.
7. Remove steering column cover.
SRS384
8. Unlock the spiral cable connector. Disconnect connectors and
remove the four screws. The spiral cable can then be removed.
CAUTION:
+Do not attempt to disassemble spiral cable.
+Do not apply lubricant to the spiral cable.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Driver Air Bag Module and Spiral Cable (Cont'd)
RS-33