with oil filter NISSAN ALMERA N15 1995 Service Manual

('l:,~~

o
\~A~~l

o
u~!~~:

Contact
0
9
&k .~

'"~~~~~)(?~~
SIR
accumulator piston ~./

SAT023DB
SAT129E
SAT024D DISASSEMBL
Y

14. Remove N-Daccumulator pistonandreturn spring with
compressed air.
15. Remove O-ringsfromN-Daccumulator piston.
16. Check accumulator pistonsandcontact surface oftransmis-
sion case fordamage.
17. Check accumulator returnsprings fordamage andfree
. length.

Unit:mm(in)
Spring Freelength
Outerdiameter
SIR accumulator spring

56.4(2.220) 21.0(0.827)

N-D accumulator spring

43.5(1.713)
28.0(1.102)

18. Remove lipseals fromband servo oilport.
19. Remove oilfilter forgovernor.
20. Check oilfilter forgovernor fordamage orclogging.

AT-53
•

GROUNDDISTRIBUTION
GROUND CONNECTTO CONN.
NO. CELLCORD
E37/E51 AIRBAG DIAGNOSIS SENSORUNIT(Single
E108 RS-SRS
air bag system)
BRAKE FLUIDLEVEL SWITCH E2EL-WARN
CLEARANCE LAMPLH E50EL-TAILIL
CLEARANCE LAMPRH E33EL-TAILIL
COOLING FANMOTOR-1 (1-modetype) E45 EC-COOLIFHA-A/C
COOLING FANMOTOR-1 (2-modetype-GA
E66 EC-COOLIF
HA-A/C
engine forEurope)
COOLING FANMOTOR-1 (2-modetype-ex-
E46 EC-COOLIF
HA-A/C
eept GAengine forEurope)
COOLING FANMOTOR-2 (1-modetype)
E39 EC-COOLIFHA-A/C

-

COOLING FANMOTOR-2 (2-modetype-GA
E67 EC-COOLiF
HA-A/C
engine forEurope)
COOLING FANMOTOR-2 (2-modetype-ex-
E40 EC-COOLIFHA-A/C
eept GAengine forEurope)
COOLING FANRELAY-1 E12
EC-COOLIFHA-A/C
COOLING FANRELAY-2 E17
EC-COOLIFHA-A/C
COOLING FANRELAY-3 E18EC-COOLIF
HA-A/C
DAYTIME LIGHTUNIT E119EL-DTRL
FRONT FOGLAMP LH E52EL-F/FOG
FRONT FOGLAMP RH
E36EL-F/FOG
FRONT TURNSIGNAL LAMPLH E53EC-TURN
FRONT TURNSIGNAL LAMPRH E32EC-TURN
FRONT WIPERANDWASHER SWITCH E113
EL-WIPER
FUEL FILTER SWITCH
E5EL-WARN
HEADLAMP AIMINGMOTOR UNITLH E48
EL-AIM
HEADLAMP AIMINGMOTOR UNITRH E35 EL-AIM
HEADLAMP LH E49EL-H/LAMP
EL-DTRL
HEADLAMP RH E34EL-H/LAMP
EL-DTRL
HEADLAMP WIPERMOTOR LH E44
EL-HLC
HEADLAMP WIPERMOTOR RH E41EL-HLC
IACV-FICD SOLENOID VALVE(LHDmodels
.

E65 EC-A/CCUTHA-A/C
with CD20 engine)
INHIBITOR SWITCH E222EC-PNP/SWAT-A
IT EL-START
NEUTRAL POSITION SWITCH E220EC-PNP/SW
POWER STEERING OILPRESSURE SWITCH
E3 EC-PST/SW
(RHO models withgasoline engine)
REAR FOGLAMP RELAY E20EL-R/FOG
REAR WIPER ANDWASHER SWITCH E112EL-WIP/R
REAR WIPER RELAY E15EL-WIP/R
SIDE TURN SIGNAL LAMP(Driver side) E1 EL-TURN
WASHER FLUIDLEVEL SWITCH E30EL-WARN
EL-20

ENGINEANDEMISSION CONTROL OVERALLSYSTEM
ECCS Component PartsLocation -GA15DE
Distributor withbuilt-in camshaft position
sensor, powertransistor andignition coil
EGR
valve
&
EVAP canister purgecontrol solenoid valve
(Only M/Tmodels)

f
EGR valve (Only M/Tmodels)
Fuel filter
EVAPcanister
Oxygen sensor
Mass
airflow sensor
IACV-AAC valve
(with FICD
solenoid valve)
Throttle
position sensor
Engine coolant temperature
sensor
Massairflow sensor
Throttleposition sensor
SEF123R
EC-18

ENGINELUBRICATION SYSTEM
Oil Pump (Cont'd)
INSPECTION

Using afeeler gauge, checkthefollowing clearances:

Unit:mm(in)
Body toouter gearclearance
G)

Inner geartoouter geartipclearance
@
Body toinner gearclearance
@

Body toouter gearclearance
@

Inner geartobrazed portionofhousing
clearance @ 0.114
-0.200 (0.0045 -0.0079)
Below 0.18(0.0071)
0.05 -0.09 (0.0020 -0.0035)
0.05 -0.11 (0.0020 -0.0043)
0.045 -0.091 (0.0018 -0.0036)

• If
the tipclearance (@) exceeds thelimit, replace gearset.
• Ifbody togear clearances
(d),
CID,
@,
CID)
exceed the
limit, replace frontcover assembly.
REGULATOR VALVEINSPECTION

1. Visually inspectcomponents forwear anddamage.
2. Check oilpressure regulator valvesliding surface andvalve
spring.
3. Coat regulator valvewithengine oil.
Check thatitfalls smoothly intothevalve holebyitsown
weight.

If damaged, replaceregulator valvesetoroil pump cover.
SLC049B
SLC451A

@-@=@
4.
Check regulator valvetooil pump cover clearance.

Clearance:
0.040 •0.097 mm(0.0016 •0.0038 in)

If
itexceeds thelimit, replace oilpump cover.
Oil Filter

The oilfilter isasmall, full-flow cartridge typeandisprovided
with arelief valve.

• The new andeXisting oilfilter designs differfromeach other
and arenotinterchangeable.
• Use Tool KV10115801 forremoving oilfilter.
LC-20

ENGINELUBRICATION SYSTEM
Oil Pump (Cont'd)
OIL PRESSURE RELIEFVALVEINSPECTION

Inspect oilpressure reliefvalve (indicated byarrow) for
movement, cracksandbreaks bypushing theball. Ifreplace-
ment isnecessary, removevalvebyprying itout with asuitable
tool. Install anew valve inplace bytapping it.

SLC446 OilCooler

SEC. 150-213

RHO

tOJ
16-21
(1.6. 2.1,12•15)
/
tOJ
34-44

11 ~
f:1
(3.5 -4.5, 25-33)

Front ~ LHO

:N.m (kg-m, ft-Ib)
Front
~
SLC047B

CD
Oilcooler

@
Connector
@

a-ring

@
Oilfilter bracket
@

Gasket

@
Cover

INSPECTION
1. Check oilcooler element andhousing forcracks.
2. Check coolant inletofoil cooler forclogging byblowing
through it.
Replace itifnecessary.

Oil cooler

SLC465A LC-30

OUTERCOMPONENT PARTS
GA16DE WITHOUT VTC,14DE AND15DE

~ 15.7 •
20.6 (1.60 •2.10,11.58 -
15.19)

SEC.
140.150.210.211.220.221.253

•

l

-Q;Jj

Si ""~
/4J
0/)'

~ff?~~

1ii] •.
28 •'.34 '0.'" •0.851, 55.'•73.9) /
ijJ
'.28 -'.34 (0.'" •0.851, 55.'•73.9)

CIDco:J

19.6•29.4
(2.00 .3.00,
14.46•21.69)~

[jJ :
N.m (kg-m, in-Ib)
~ :N.m (kg-m, fHb)

~ :Apply
liquidgasket.

SEM060FA

G)
Oilpressure switch

@
Distributor

@
Spark plug
@

Thermal transmitter

@
Intake manifold

@
Intake manifold supports
(J)

OiIfilter

@
Thermostat

@
Water pump

EM-9

TIMINGCHAIN [][]
Removal (Conl'd)

13. Remove oilfilter bracket andpower steering oilpump
bracket.
14. Set NO.1 piston at
TOG
onthe compression strokebyrotat-
ing crankshaft.

• Rotate crankshaft untilmating markoncamshaft sprocketis
set atposition indicated infigure atleft.

15. Remove chaintensioner.
16. Remove distributor.

Do not turn rotor withdistributor removed.
EM-70

PRECAUTIONS
Engine Oils(ConI' d)

• Wash withsoap andwater toensure alloil isremoved (skin
cleansers andnailbrushes willhelp). Preparations contain-
ing lanolin replace thenatural skinoilswhich havebeen
removed.
• Donot use gasoline, kerosine, dieselfuel,gasoil,thinners
or solvents forcleaning skin.

• If
skin disorders develop,obtainmedical advicewithout
delay.
• Where practicable, degreasecomponents priortohandling.
• Where thereisarisk ofeye contact, eyeprotection should
be worn, forexample, chemicalgogglesorface shields; in
addition aneye wash facility should beprovided.

ENVIRONMENTAL PROTECTIONPRECAUTIONS

Burning usedengine oilinsmall space heaters orboilers can
be recommended onlyforunits ofapproved design.Theheat-
ing system mustmeettherequirements ofHM Inspectorate of
Pollution forsmall burners ofless than 0.4MW. Ifin doubt check
with theappropriate localauthority and/ormanufacturer ofthe
approved appliance.
Dispose ofused oiland used oilfilters through authorized
waste disposal contractors tolicensed wastedisposal sites,or
to the waste oilreclamation trade.Ifin doubt, contact thelocal
authority foradvice ondisposal facilities.
It is illegal topour used oilontothe ground, downsewers or
drains, orinto water courses.
The regulations concerningthepollution ofthe environment
will vary between regions.

Precautions forFuel
GASOLINE ENGINE:

For Europe

Unleaded gasolineofat least 95octane (RON)
CAUTION: Do not use leaded gasoline. Usingleaded gasoline willdamage
the catalytic converter.

Except Europe

Unleaded gasolineofat least 91octane (RON)

DIESEL ENGINE*:

Diesel fuelofat least 50cetane
If two types ofdiesel fuelareavailable, usesummer or
winter fuelproperly according tothe following temperature
conditions.
• Above -rc(20°F) Summer typediesel fuel.
• Below
-rc
(20°F) Wintertypediesel fuel.
CAUTION:
• Donot use home heating oil,gasoline, orother alternate
fuels inyour diesel engine. Theuseofthose cancause
engine damage.
• Donot use summer fuelattemperature below_7°C(20°F).
The cold temperatures willcause waxtoform inthe fuel. As
a result, itmay prevent theengine fromrunning smoothly.
• Donot add gasoline orother alternate fuelstodiesel fuel.

GI-6

PRECAUTIONSANDPREPARATION
Special Service Tools

The actual shapes ofKent-Moore toolsmaydiffer fromthose ofspecial service toolsillustrated here.
Tool number Engine
application
Tool name Description
GASRCD
KV10115801 Removingoil
filter
KV10115800
(Kent-Moore Europe

~14"'"
-

X

-

make)
Oil filter wrench Inner
span:
64.3
mm
(2.531
in)
(Face toopposite face)

NT362

KV10105900
Oil filter capwrench

~
X

-

X

15
faces,
Inner span: 80mm
(3.15
in)
(Face toopposite corner)

NT555

KV11102600
Lifter platereplacer

1
-
-
X

NT556

EG17650301 Radiator captester

~
ct~4b
adapter

~
"
a:

28
(1.10) dia.

XX X

a+ciP q]J+a
b:
31.4 (1.236) dia.
c: 41.3 (1.626) dia.

I
NT564
Unit:
mm(in)

Commercial ServiceTool

Engineapplication
Tool name Description
GASRCD
Spark plugwrench
.

Wrench witha

Q
0
magnet
tohold
spark plug

XX

-

16
mm

(0.63 In)
NT047

MA.4

PRE-DELIVERYINSPECTIONITEMS
Shown belowarePre-delivery InspectionItemsrequired forthe new vehicle. Itis recommended that
necessary itemsotherthanthose listedherebeadded, payingdueregard tothe conditions ineach
country.

Perform applicable itemsoneach model. Consult textofthis section forspecifications .

UNDER HOOD-engine off

o
Radiator coolantlevelandcoolant hosecon-
nections forleaks

o
Battery fluidlevel, specific gravityandcondi-
tions ofbattery terminals

o
Drive beltstension

D
Fuel filter forwater ordusts, andfuel lines
and connections forleaks
[] Engine oillevel andoilleaks

D
Clutch andbrake reservoir fluidlevel and
fluid lines forleaks

o
Windshield andrear window washerand
headlamp cleanerreservoir fluidlevel

D
Power steering reservoir fluidlevel andhose
connections forleaks

ON INSIDE ANDOUTSIDE

D
Remove frontspring/strut spacer(Ifapplica-
ble)

D
Operation ofall instruments, gauges,lights
and accessories

o
Operation ofhorn(s), wiperandwasher
[] Steering lockforoperation
[] Check airconditioner forgas leaks

o
Front andrear seats, andseat belts foroper-
ation

n
All moldings, trimsandfittings forfitand
alignment

[J
Allwindows foroperation andalignment

n
Hood, trunklid,door panels forfitand align-
ment

[1
Latches, keysandlocks foroperation

rl
Weatherstrips foradhesion andfit

[l
Headlamp aiming
I~ Tighten wheelnuts(Inc. inner nutsifapplica-
ble)
IJ Tire pressure (Inc.spare tire)

Il
Check frontwheels fortoe-in
IJ Install clock/voltmeter/room lampfuse(If
applicable)
~ Install deodorizing filtertoair purifier (If
applicable)
~ Remove wiperbladeprotectors (Ifapplicable)
UNDER
BODY

o
Manual transmission/transaxle, transferand
differential gearoillevel

D
Brake andfuel lines andoil/fluid reservoirs
for leaks

D
Tighten boltsandnuts ofsteering linkageand
gear box,suspension, propellershaftsand
drive shafts
~ Tighten rearbody boltsandnuts (Models with
wooden bedonly)

ROAD TEST

D
Clutch operation

D
Parking brakeoperation

[J
Service brakeoperation

D
Automatic transmission/transaxle shifttiming
and kickdown
[] Steering controlandreturnability

o
Engine performance

D
Squeaks andrattles

ENGINE OPERATING ANDHOT

D
Adjust idlemixture andspeed (andignition
timing*1)

n
Automatic transmission/transaxle fluidlevel
~ Engine idlingandstop knob operation (Diesel
only)

FINAL INSPECTION

n
Install necessary parts(outside mirror,wheel
covers, seatbelts, mat,carpet ormud flaps)

[1
Inspect forinterior andexterior metaland
paint damage
[] Check forspare tire,jack, tools (wheel
chock), andliterature

n
Wash, cleaninterior andexterior

"1: Not required onmodels withadirect ignition system
~ :Not appiicable tothis model.
•

MA-5