index NISSAN ALMERA N16 2001 Electronic Repair Manual

Edition:April 2001
Release :May 2001 (01)
Publicatio nNo. :SM 1E00-1N16E0E
GENERA LINFORMATIONGI
MAINTENANCEMA
ENGIN EMECHANICALEM
ENGIN ELUBRICATIO N&
COOLIN GSYSTEMSLC
ENGIN ECONTRO LSYSTEMEC
ACCELERATO RCONTROL,
FUE L&EXHAUS TSYSTEMSFE
CLUTCHCL
MANUA LTRANSAXLEMT
AUTOMATI CTRANSAXLEAT
FRON T&REA RAXLEAX
FRON T&REA RSUSPENSIONSU
BRAK ESYSTEMBR
STEERIN GSYSTEMST
RESTRAIN TSYSTEMRS
BOD Y&TRIMBT
HEATE R&AIR CONDITIONERHA
STARTIN G&CHARGIN GSYSTEMSSC
ELECTRICA LSYSTEMEL
ALPHABETICA LINDEXIDX
ALMERA
MODE LN16 SERIES
NISSA NEUROP EN.V.
200 1 NISSA NEUROP EN.V.
Produce din Th eNetherlands
No tto be reproduce din whol eor in partwithou tth eprio rwritte npermissio nofNissa nEurop eN.V. ,Amsterdam ,th eNetherlands.
QUIC KREFERENC EINDEX

NJGI0002
+The captionsWARNINGandCAUTIONwarm you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNINGindicates the possibility of personal injury if instructions are not followed.
CAUTIONindicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTSexceptWARNINGandCAUTIONgive you helpful information.
+ALPHABETICAL INDEXis provided at the end of this manual so that you can rapidly find the item and
page you are searching for.
+A QUICK REFERENCE INDEX, a black tab (e.g.
) is provided on the first page. You can quickly find
the first page of each section by matching it to the section's black tab.
+THE CONTENTSare listed on the first page of each section.
+THE TITLEis indicated on the upper portion of each page and shows the part or system.
+THE PAGE NUMBERof each section consists of two letters which designate the particular section and a
number (e.g. ªBR-5º).
+THE LARGE ILLUSTRATIONSare exploded views (See below.) and contain tightening torques, lubrica-
tion points, section number of thePARTS CATALOG(e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriatePARTS CATALOG.
SBR364AC
+THE SMALL ILLUSTRATIONSshow the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
+TheUNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
ªExampleº
Tightening torque:
59 - 78 N´m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
+TROUBLE DIAGNOSESare included in sections dealing with complicated components.
HOW TO USE THIS MANUAL
GI-10

NJEM0053
JEM111G
1. Warm up engine.
2. Turn ignition switch OFF.
3. Using CONSULT-II, make sure no error codes are indicated for
self-diagnosis items. Refer to EC-492, ªTrouble Diagnosis Ð
INDEXº.
+Do not disconnect CONSULT-II until the end of this operation;
it will be used to check engine rpm and for error detection at
the end of this operation.
4. Disconnect the negative battery terminal.
5. To prevent fuel from being injected during inspection, remove
fuel injection pump fuse [ENG CONT2 (20A)] from fuse box on
the left side of engine compartment.
6. Remove glow plugs from all the cylinders.
+Before removal, clean the surrounding area to prevent
entry of any foreign materials into the engine.
+Carefully remove glow plugs to prevent any damage or
breakage.
+Handle with care to avoid applying any shock to glow
plugs.
SEM112G
7. Install adapter (SST) to installation holes of glow plugs and
connect compression gauge for diesel engine.
: 18 - 21 N´m (1.8 - 2.2 kg-m, 13 - 15 ft-lb)
8. Connect battery negative terminal.
9. Set the ignition switch to ªSTARTº and crank. When gauge
pointer stabilizes, read compression pressure and engine rpm.
Repeat the above steps for each cylinder.
+Always use a fully-charged battery to obtain specified
engine speed.
Unit: kPa (bar, kg/cm2, psi)/rpm
Standard MinimumDifference limit between
cylinders
3,138 (31.38, 32.0, 455)/
2002,452 (24.52, 25.0, 356)/
200490 (4.90, 5.0, 71)/200
+When engine rpm is out of the specified range, check the spe-
cific gravity of battery liquid. Measure again under corrected
conditions.
+If engine rpm exceeds the limit, check valve clearance and
combustion chamber components (valves, valve seats, cylin-
der head gaskets, piston rings, pistons, cylinder bores, cylin-
der block upper and lower surfaces) and measure again.
10. Complete this operation as follows:
a. Turn the ignition switch to ªOFFº.
b. Disconnect battery negative terminal.
c. Install glow plugs.
MEASUREMENT OF COMPRESSION PRESSUREYD
EM-82

d. Install fuel injection pump fuse [ENG CONT2 (20A)].
e. Connect battery negative terminal.
f. Using CONSULT-II make sure no error code is indicated for
items of self- diagnosis. Refer to EC-492, ªTrouble Diagnosis
Ð INDEXº.
MEASUREMENT OF COMPRESSION PRESSUREYD
EM-83

ENGINE CONTROL SYSTEM
SECTION
EC
CONTENTS
QG
TROUBLE DIAGNOSIS - INDEX..................................10
Alphabetical & P No. Index for DTC .........................10
PRECAUTIONS.............................................................16
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER².............16
Precautions for On Board Diagnostic (OBD)
System of Engine and A/T.........................................16
Engine Fuel & Emission Control System ..................17
Wiring Diagrams and Trouble Diagnosis ...................19
PREPARATION.............................................................20
Special Service Tools ................................................20
Commercial Service Tools .........................................20
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.........................................................................21
Engine Control Component Parts Location ...............21
Circuit Diagram ..........................................................25
System Diagram ........................................................26
Vacuum Hose Drawing ..............................................27
System Chart .............................................................28
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION...............................................29
Multiport Fuel Injection (MFI) System .......................29
Electronic Ignition (EI) System ..................................31
Air Conditioning Cut Control ......................................32
Fuel Cut Control (at no load & high engine
speed) ........................................................................33
Evaporative Emission System ...................................33
Positive Crankcase Ventilation ..................................37
BASIC SERVICE PROCEDURE...................................38
Fuel Pressure Release ..............................................38
Fuel Pressure Check .................................................38
Fuel Pressure Regulator Check ................................39
Injector .......................................................................39
How to Check Idle Speed and Ignition Timing ..........41
Preparation ................................................................42
Inspection Procedure .................................................45
Idle Air Volume Learning ...........................................55ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................57
Introduction ................................................................57
Two Trip Detection Logic ...........................................57
Emission-related Diagnostic Information ...................58
NATS (Nissan Anti-theft System) ..............................72
Malfunction Indicator (MI) ..........................................72
OBD System Operation Chart (With Euro-OBD
Models Only)..............................................................76
CONSULT-II ...............................................................81
Generic Scan Tool (GST) ..........................................92
TROUBLE DIAGNOSIS - INTRODUCTION..................94
Introduction ................................................................94
Work Flow ..................................................................96
TROUBLE DIAGNOSIS - BASIC INSPECTION...........98
Basic Inspection.........................................................98
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION.............................................................122
DTC Inspection Priority Chart..................................122
Fail-safe Chart .........................................................123
Symptom Matrix Chart .............................................124
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................128
Major Sensor Reference Graph in Data Monitor
Mode ........................................................................130
ECM Terminals and Reference Value .....................132
TROUBLE DIAGNOSIS - SPECIFICATION VALUE..140
Description ...............................................................140
Testing Condition .....................................................140
Inspection Procedure ...............................................140
Diagnostic Procedure ..............................................141
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT.....................................................................144
Description ...............................................................144
Diagnostic Procedure ..............................................144
TROUBLE DIAGNOSIS FOR POWER SUPPLY........145
Main Power Supply and Ground Circuit ..................145
DTC P0100 MASS AIR FLOW SENSOR (MAFS)......152
Component Description ...........................................152

YD
TROUBLE DIAGNOSIS - INDEX................................492
Alphabetical & P No. Index for DTC .......................492
PRECAUTIONS...........................................................494
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...........494
Engine Fuel & Emission Control System ................495
Precautions ..............................................................496
Wiring Diagrams and Trouble Diagnosis .................497
PREPARATION...........................................................498
Special Service Tools ..............................................498
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.......................................................................499
Engine Control Component Parts Location .............499
Circuit Diagram ........................................................502
System Diagram ......................................................503
System Chart ...........................................................504
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION.............................................505
Fuel Injection Control System .................................505
Fuel Injection Timing Control System......................506
Air Conditioning Cut Control ....................................507
Fuel Cut Control (at no load & high engine
speed) ......................................................................507
Crankcase Ventilation System .................................508
BASIC SERVICE PROCEDURE.................................509
Injection Tube and Injection Nozzle ........................509
Electronic Control Fuel Injection Pump ...................513
Fuel Filter .................................................................520
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION.............................................................522
DTC and MI Detection Logic ...................................522
Diagnostic Trouble Code (DTC) ..............................522
Malfunction Indicator (MI) ........................................523
CONSULT-II .............................................................527
TROUBLE DIAGNOSIS - INTRODUCTION................532
Introduction ..............................................................532
Work Flow ................................................................534
TROUBLE DIAGNOSIS - BASIC INSPECTION.........536
Basic Inspection.......................................................536
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION.............................................................541
Symptom Matrix Chart .............................................541
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................551
Major Sensor Reference Graph in Data Monitor
Mode ........................................................................553
ECM Terminals and Reference Value .....................554
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT.....................................................................559
Description ...............................................................559
Diagnostic Procedure ..............................................559TROUBLE DIAGNOSIS FOR POWER SUPPLY........560
Main Power Supply and Ground Circuit ..................560
DTC P0100 MASS AIR FLOW SEN...........................566
Component Description ...........................................566
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................566
ECM Terminals and Reference Value .....................566
On Board Diagnosis Logic.......................................566
DTC Confirmation Procedure ..................................566
Wiring Diagram ........................................................568
Diagnostic Procedure ..............................................569
DTC P0115 COOLANT TEMP SEN............................572
Description ...............................................................572
On Board Diagnosis Logic.......................................572
DTC Confirmation Procedure ..................................572
Wiring Diagram ........................................................574
Diagnostic Procedure ..............................................575
DTC P0120 ACCEL POS SENSOR............................577
Description ...............................................................577
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................577
ECM Terminals and Reference Value .....................577
On Board Diagnosis Logic.......................................578
DTC Confirmation Procedure ..................................578
Wiring Diagram ........................................................579
Diagnostic Procedure ..............................................580
DTC P0335 CRANK POS SEN (TDC)........................587
Description ...............................................................587
CONSULT-II Reference Value in Data Monitor
Mode ........................................................................587
ECM Terminals and Reference Value .....................587
On Board Diagnosis Logic.......................................587
DTC Confirmation Procedure ..................................588
Wiring Diagram ........................................................589
Diagnostic Procedure ..............................................590
DTC P0500 VEHICLE SPEED SEN............................593
Description ...............................................................593
ECM Terminals and Reference Value .....................593
On Board Diagnosis Logic.......................................593
Overall Function Check ...........................................593
Wiring Diagram ........................................................595
Diagnostic Procedure ..............................................596
DTC P0571 BRAKE SW..............................................597
Description ...............................................................597
ECM Terminals and Reference Value .....................597
On Board Diagnosis Logic.......................................597
DTC Confirmation Procedure ..................................597
Wiring Diagram ........................................................599
Diagnostic Procedure ..............................................600
DTC P1107 ECM 10....................................................604
Description ...............................................................604
On Board Diagnosis Logic.......................................604
CONTENTS(Cont'd)
EC-7

Alphabetical & P No. Index for DTCNJEC0001Check if the vehicle is a model with the Euro-OBD (E-OBD) system or not by referring to the ªType approval
numberº on the identification plate.
Refer to GI-40, ªIDENTIFICATION PLATEº.
Type approval number Model
Available With Euro-OBD system
Not available Without Euro-OBD system
MODELS WITH EURO-OBD SYSTEMNJEC0001S03Alphabetical Index for DTCNJEC0001S0301
Items
(CONSULT-II screen terms)DTC*6
Reference page
CONSULT-II
GST*2ECM*1*7
Unable to access ECM Ð Ð EC-123
AIR TEMP SEN/CIRC P0110 0110 EC-158
A/T 1ST GR FNCTN P0731 0731 AT-202
A/T 2ND GR FNCTN P0732 0732 AT-209
A/T 3RD GR FNCTN P0733 0733 AT-215
A/T 4TH GR FNCTN P0734 0734 AT-221
A/T DIAG COMM LINE P1605 1605 EC-361
ATF TEMP SEN/CIRC P0710 0710 AT-187
CMP SEN/CIRCUIT P0340 0340 EC-278
CLOSED TP SW/CIRC*7 P0510 0510 EC-321
COOLANT T SEN/CIRC*3 P0115 0115 EC-163
CKP SEN/CIRCUIT P0335 0335 EC-272
CYL 1 MISFIRE P0301 0301 EC-262
CYL 2 MISFIRE P0302 0302 EC-262
CYL 3 MISFIRE P0303 0303 EC-262
CYL 4 MISFIRE P0304 0304 EC-262
ECM P0605 0605 EC-327
EGR SYSTEM*7 P0400 0400 EC-285
EGR SYSTEM*7 P1402 1402 EC-353
EGR TEMP SEN/CIRC*7 P1401 1401 EC-347
EGR VOL CON/V CIR*7 P0403 0403 EC-293
ENGINE SPEED SIG P0725 0725 AT-198
ENG OVER TEMP P1217 1217 EC-334
FUEL SYS-LEAN/BK1 P0171 0171 EC-248
FUEL SYS-RICH/BK1 P0172 0172 EC-255
HO2S1 HTR (B1) P0135 0135 EC-209
HO2S1 (B1) P0130 0130 EC-176
HO2S1 (B1) P0131 0131 EC-183
TROUBLE DIAGNOSIS Ð INDEXQG
Alphabetical & P No. Index for DTC
EC-10

Items
(CONSULT-II screen terms)DTC*6
Reference page
CONSULT-II
GST*2ECM*1*7
HO2S1 (B1) P0132 0132 EC-189
HO2S1 (B1) P0133 0133 EC-195
HO2S1 (B1) P0134 0134 EC-203
HO2S2 (B1) P0137 0137 EC-214
HO2S2 (B1) P0138 0138 EC-222
HO2S2 (B1) P0139 0139 EC-229
HO2S2 (B1) P0140 0140 EC-237
HO2S2 HTR (B1) P0141 0141 EC-243
IACV/AAC VLV/CIRC P0505 0505 EC-313
INT/V TIM V/CIR-B1 P1111 1111EC-329
KNOCK SEN/CIRC-B1 P0325 0325 EC-268
L/PRESS SOL/CIRC P0745 0745 AT-237
MAF SEN/CIRCUIT*3 P0100 0100 EC-152
MULTI CYL MISFIRE P0300 0300 EC-262
NATS MALFUNCTION P1610 - P1615 1610 - 1615 EL-239
NO DTC IS DETECTED.
FURTHER TESTING MAYBE REQUIREDÐ 0000 Ð
NO DTC IS DETECTED.
FURTHER TESTING MAYBE REQUIREDÐ Flashing*5 EC-73
O/R CLTCH SOL/CIRC P1760 1760 AT-265
PNP SW/CIRC P0705 0705 AT-181
P-N POS SW/CIRCUIT P1706 1706 EC-364
PURG VOLUME CONT/V P0443 0443 EC-304
SFT SOL A/CIRC P0750 0750 AT-244
SFT SOL B/CIRC P0755 0755 AT-250
TCC SOLENOID/CIRC P0740 0740 AT-231
THRTL POS SEN/CIRC*3 P0120 0120 EC-168
TP SEN/CIRC A/T P1705 1705 AT-256
TW CATALYST SYS-B1 P0420 0420 EC-299
VEH SPD SEN/CIR AT P0720 0720 AT-193
VEH SPEED SEN/CIRC*4 P0500 0500 EC-309
*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN.
*2: These numbers are prescribed by ISO 15031-6.
*3: When the fail-safe operation occurs, the MI illuminates.
*4: The MI illuminates when the ªRevolution sensor signalº and the ªVehicle speed sensor signalº meet the fail-safe condition at the
same time.
*5: While engine is running.
*6: 1st trip DTC No. is the same as DTC No.
*7: If so equipped
TROUBLE DIAGNOSIS Ð INDEXQG
Alphabetical & P No. Index for DTC (Cont'd)
EC-11

P No. Index for DTCNJEC0001S0302
DTC*6
Items
(CONSULT-II screen terms)Reference page
CONSULT-II
GST*2ECM*1*7
Ð Ð Unable to access ECM EC-123
Ð Flashing*5NO DTC IS DETECTED.
FURTHER TESTING MAYBE REQUIRED.EC-73
Ð 0000NO DTC IS DETECTED.
FURTHER TESTING MAYBE REQUIRED.Ð
P0100 0100 MAF SEN/CIRCUIT*3 EC-152
P0110 0110 AIR TEMP SEN/CIRC EC-158
P0115 0115 COOLANT T SEN/CIRC*3 EC-163
P0120 0120 THRTL POS SEN/CIRC*3 EC-168
P0130 0130 HO2S1 (B1) EC-176
P0131 0131 HO2S1 (B1) EC-183
P0132 0132 HO2S1 (B1) EC-189
P0133 0133 HO2S1 (B1) EC-195
P0134 0134 HO2S1 (B1) EC-203
P0135 0135 HO2S1 HTR (B1) EC-209
P0137 0137 HO2S2 (B1) EC-214
P0138 0138 HO2S2 (B1) EC-222
P0139 0139 HO2S2 (B1) EC-229
P0140 0140 HO2S2 (B1) EC-237
P0141 0141 HO2S2 HTR (B1) EC-243
P0171 0171 FUEL SYS-LEAN/BK1 EC-248
P0172 0172 FUEL SYS-RICH/BK1 EC-255
P0300 0300 MULTI CYL MISFIRE EC-262
P0301 0301 CYL 1 MISFIRE EC-262
P0302 0302 CYL 2 MISFIRE EC-262
P0303 0303 CYL 3 MISFIRE EC-262
P0304 0304 CYL 4 MISFIRE EC-262
P0325 0325 KNOCK SEN/CIRC-B1 EC-268
P0335 0335 CKP SEN/CIRCUIT EC-272
P0340 0340 CMP SEN/CIRCUIT EC-278
P0400 0400 EGR SYSTEM*7 EC-285
P0403 0403 EGR VOL CON/V CIR*7 EC-293
P0420 0420 TW CATALYST SYS-B1 EC-299
P0443 0443 PURG VOLUME CONT/V EC-304
P0500 0500 VEH SPEED SEN/CIRC*4 EC-309
P0505 0505 IACV/AAC VLV/CIRC EC-313
TROUBLE DIAGNOSIS Ð INDEXQG
Alphabetical & P No. Index for DTC (Cont'd)
EC-12

DTC*6
Items
(CONSULT-II screen terms)Reference page
CONSULT-II
GST*2ECM*1*7
P0510 0510 CLOSED TP SW/CIRC*7 EC-321
P0605 0605 ECM EC-327
P0705 0705 PNP SW/CIRC AT-181
P0710 0710 ATF TEMP SEN/CIRC AT-187
P0720 0720 VEH SPD SEN/CIR AT AT-193
P0725 0725 ENGINE SPEED SIG AT-198
P0731 0731 A/T 1ST GR FNCTN AT-202
P0732 0732 A/T 2ND GR FNCTN AT-209
P0733 0733 A/T 3RD GR FNCTN AT-215
P0734 0734 A/T 4TH GR FNCTN AT-221
P0740 0740 TCC SOLENOID/CIRC AT-231
P0745 0745 L/PRESS SOL/CIRC AT-237
P0750 0750 SFT SOL A/CIRC AT-244
P0755 0755 SFT SOL B/CIRC AT-250
P 1111 1111INT/V TIM V/CIR-B1 EC-329
P1217 1217 ENG OVER TEMP EC-334
P1401 1401 EGR TEMP SEN/CIRC*7 EC-347
P1402 1402 EGR SYSTEM*7 EC-353
P1605 1605 A/T DIAG COMM LINE EC-361
P1610 - 1615 1610 - 1615 NATS MALFUNCTION EL-239
P1705 1705 TP SEN/CIRC A/T AT-256
P1706 1706 P-N POS SW/CIRCUIT EC-364
P1760 1760 O/R CLTCH SOL/CIRC AT-265
*1: In Diagnostic Test Mode II (Self-diagnostic results). These numbers are controlled by NISSAN.
*2: These numbers are prescribed by ISO 15031-6
*3: When the fail-safe operation occurs, the MI illuminates.
*4: The MI illuminates when the ªRevolution sensor signalº and the ªVehicle speed sensor signalº meet the fail-safe condition at the
same time.
*5: While engine is running.
*6: 1st trip DTC No. is the same as DTC No.
*7: If so equipped
MODELS WITHOUT EURO-OBD SYSTEMNJEC0001S04Alphabetical Index for DTCNJEC0001S0401
Items
(CONSULT-II screen terms)DTC*6
Reference page
CONSULT-II
GST*2ECM*1
Unable to access ECM Ð Ð EC-123
CKP SEN/CIRCUIT P0335 0335 EC-272
CMP SEN/CIRCUIT P0340 0340 EC-278
TROUBLE DIAGNOSIS Ð INDEXQG
Alphabetical & P No. Index for DTC (Cont'd)
EC-13