stop start NISSAN ALMERA N16 2003 Electronic Repair Manual

MKIA0010E
1. Gear case
2. Bushing
3. Magnetic switch assembly
4. Stopper clip
5. Pinion stopper6. Bushing
7. Pinion assembly
8. Shift lever
9. Armature
10. Packing11 . Yo k e
12. Brush holder
13. Bushing
14. Rear cover
SEL909TA
Removal and InstallationNJSC0007REMOVALNJSC0007S011. Remove intake air duct and air cleaner assembly.
2. Disconnect starter harness.
3. Remove starter bolts (two).
4. Remove starter.
MEL137L
INSTALLATIONNJSC0007S02To install, reverse the removal procedure.
STARTING SYSTEM
Construction (Cont’d)
SC-22

SEL026Z
PINION PROTRUSION LENGTH ADJUSTMENTNJSC0020S01Clearance (QG engine models)NJSC0020S0101With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance “” between the front edge
of the pinion and the pinion stopper.
Clearance “”:
Refer to SDS (SC-37).
MEL140L
Movement (YD engine models)NJSC0020S0102Compare movement “” in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by hand
until it touches stopper.
Movement “”:
Refer to SDS (SC-37).
SEL633BA
Not in the specified value ... Adjust by adjusting plate.
STARTING SYSTEM
Assembly (Cont’d)
SC-26

BatteryNJSC0014
Applied
modelQG engine YD engine
Type 34B19L 46B24L 55D23L 65D26LYUASA type code YUASA type code
110D26L
025 027 063 065 075 096L 010S 067 096
Capac-
ity V-AH12-27 12-36 12-48 12-52 12-47 12-55 12-50 12-65 12-60 12-64 12-70
StarterNJSC0015
Ty p eD7E31 S114-570B S114-800B M2T48681 M0T83581A M8T71371
VALEO make HITACHI make MITSUBISHI make
Non-reduction Non-reduction Reduction Non-reduction Reduction Reduction
Applied model QG engine YD engine
System voltage V12
No-loadTerminal voltage V 11.0 11.5 11.0 11.5 11.0 11.0
Current A 45 Less than 60 Less than 90 Less than 53 Less than 90 Less than 145
Revolution rpm 12,000More than
6,000More than
2,750More than
6,000More than
2,750More than
3,400
Minimum diameter of commutator mm
(in)28.2 (1.110) 28.0 (1.102) 31.4 (1.236) 28.8 (1.134) 31.4 (1.236)
Minimum length of brush mm (in) 6.15 (0.242) 9.0 (0.354) 10.5 (0.413) 11.5 (0.453) 7.0 (0.276) 11.0 (0.433)
Brush spring tension N (kg, lb)16.2 - 19.8
(1.65 - 2.02,
3.46 - 4.45)9.8 - 13.7
(1.0 - 1.4,
2.2 - 3.1)12.7 - 17.7
(1.3 - 1.8,
2.9 - 4.0)13.7 - 25.5
(1.4 - 2.6,
3.1 - 5.7)15.0 - 20.4
(1.5 - 2.1,
3.4 - 4.6)26.5 - 36.3
(2.7 - 3.7,
6.0 - 8.2)
Clearance between bearing metal and
armature shaft mm (in)0.05 (0.0020) Less than 0.2 (0.008) —
Clearance “” between pinion front
edge and pinion stopper mm (in)Max. 1 (0.039) 0.3 - 2.5 (0.012 - 0.098)0.5 - 2.0
(0.020 - 0.079)—
Movement “” in height of pinion
assembly mm (in)Max. 12.2
(0.480)—0.5 - 2.0
(0.020 - 0.079)
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
EL
IDX
SERVICE DATA AND SPECIFICATIONS (SDS)
Battery
SC-37

Bleeding Hydraulic SystemNJST00141. Raise front end of vehicle until wheels are clear of the ground.
2. Add fluid into oil tank to specified level. Then quickly turn steer-
ing wheel fully to right and left and lightly touch steering stop-
pers.
Repeat steering wheel operation until fluid level no longer
decreases.
3. Start engine.
Repeat step 2. above.
Incomplete air bleeding will cause the following to occur. When
this happens, bleed air again.
a) Air bubbles in reservoir tank
b) Clicking noise in oil pump
c) Excessive buzzing in oil pump
Fluid noise may occur in the valve or oil pump. This is common
when the vehicle is stationary or while turning the steering wheel
slowly. This does not affect the performance or durability of the
system.
SST491B
SST090B
Checking Steering Wheel Turning ForceNJST00151. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating tempera-
ture. [Make sure temperature of fluid is approximately 60 to
80°C (140 to 176°F).]
Tires need to be inflated to normal pressure.
4. Check steering wheel turning force when steering wheel has
been turned 360° from the neutral position.
Steering wheel turning force:
39 N (4 kg, 9 lb) or less
5. If steering wheel turning force is out of specification, check
rack sliding force.
a. Disconnect steering column lower joint and knuckle arms from
the gear.
b. Start and run engine at idle to make sure steering fluid has
reached normal operating temperature.
c. Pull tie-rod slowly to move it from neutral position to±11 . 5 m m
(±0.453 in) at speed of 3.5 mm (0.138 in)/s. Check that rack
sliding force is within specification.
Average rack sliding force:
132 - 308 N (13.5 - 31.4 kg, 30 - 69 lb)
Maximum force deviation:
176 N (17.9 kg, 39 lb)
6. If rack sliding force is not within specification, overhaul steer-
ing gear assembly.
7. If rack sliding force is OK, inspect steering column. Refer to
ST-13.
ON-VEHICLE SERVICE
Bleeding Hydraulic System
ST-8

Starting system...............................................SC-13
Steering linkage ..............................................ST-15
Steering switch................................................EL-41
Steering wheel and column ............................ST-10
Steering wheel play ..........................................ST-6
Steering wheel turning force .............................ST-8
Stop lamp switch (QG engine) ......EC-361, EC-630
Stop lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.EL-58
STOP/L - Wiring diagram................................EL-58
Striking rod (M/T) ...............................MT-32, 56, 94
Strut (front) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[....SU-9
Strut (rear) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..SU-20
Sub-gear (M/T) .........................................MT-31, 55
Sun roof, electric ...........................................EL-249
Sunload sensor...........ATC-106, ATC-108, ATC-118
Sunroof<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[....BT-60
Super lock <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110028[L-301
Supplemental restraint system - Wiring
diagram <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110035[S-46
Supplemental Restraint System .....................RS-20
Symbols and abbreviations..............................GI-11
Symptom matrix chart
(QG engine)..................................EC-70, EC-449
Symptom matrix chart (YD engine)................EC-53
Synchronizer (M/T) ............................MT-31, 55, 93
System readiness test (SRT) code
(QG engine) ................................................EC-40
T
Tachometer <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110028[L-110
Tail lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...EL-55
TCM circuit diagram ........................................AT-15
TCM inspection table .......................AT-107, AT-303
Thermostat................................................LC-15,40
Three way catalyst function
(QG engine) ..............................................EC-247
Three way catalyst precautions.........................GI-6
Throttle body (QG engine) .............................EM-18
Throttle control motor relay
(QG engine)................................EC-286, EC-587
Throttle position sensor (TPS)
(QG engine) ..EC-200, EC-206, EC-336, EC-342,
EC-344, EC-526, EC-532, EC-609,
EC-615, EC-617
Throttle position switch ....................AT-244, AT-340
Throttle valve closed position learning
(QG engine)..................................EC-31, EC-426
Throwout bearing - See Clutch release
bearing ..................................................CL-17,20
Tie-rod ball joints.............................................ST- 1 9
Tie-rod <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[.....ST-15
Tightening torque of standard bolts.................GI-50
Timing chain (QG engine)..............................EM-47
Timing chain (YD engine) ..............................EM-20
Tire size <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[....GI-44
Torque converter installation ............AT-412, AT-509
Tow truck towing ..............................................GI-48
TPS1 - Wiring diagram
(QG engine)................................EC-208, EC-534TPS2 - Wiring diagram
(QG engine) ................................EC-338, EC-611
TPS3 - Wiring diagram
(QG engine)................................EC-202, EC-528
Transmission case (M/T) ...................MT-30, 54, 92
Tread-FR&RR (Dimensions)............................GI-44
Trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[......BT-31
Trouble diagnoses ...........................................GI-32
Trunk lid finisher..............................................BT- 4 5
Trunk lid opener - See Trunk lid .....................BT-10
Trunk lid trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-45
Trunk lid <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...BT-10
Trunk room lamp ...........................................EL-108
Trunk room trim...............................................BT-45
TURN - Wiring diagram ..................................EL-71
Turn signal lamp .............................................EL-67
Two trip detection logic
(QG engine)..................................EC-36, EC-430
Two-pole lift <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..GI-47
U
Under body <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110025[T- 7 7
V
Vacuum hose (brake system).........................BR-22
Vacuum hose drawing (Engine control)
(QG engine)..................................EC-22, EC-417
Vacuum pump.................................................BR-23
Valve clearance (YD engine) .........................EM-59
Valve guide (QG engine) ...............................EM-63
Valve guide (YD engine) ................................EM-50
Valve lifter<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...EM-41
Valve seat (QG engine) .................................EM-64
Valve seat (YD engine) ..................................EM-52
Valve spring (QG engine) ..............................EM-66
Valve spring (YD engine) ...............................EM-54
Vehicle speed sensor (VSS)
(QG engine)................................EC-258, EC-679
Vehicle speed sensor (VSS)
(YD engine)...............................................EC-105
Ventilation air filter (manual A/C) ...................HA-95
Ventilation air filter ......................................ATC-129
Viscosity number (SAE) .................................MA-20
Viscous coupling (FF M/T) .............................MT-93
VSS - Wiring diagram (YD engine) ..............EC-105
W
WARN - Wiring diagram ...............................EL-130
Warning chime ..............................................EL-136
Warning lamps ..............................................EL-129
Washer, front .................................................EL-158
Water pump ..............................................LC-14, 38
Water temperature gauge .............................EL-110
Weatherstrip - See Exterior ............................BT-47
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
ALPHABETICAL INDEX
IDX-9