speed NISSAN ALMERA N16 2003 Electronic Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: ALMERA N16, Model: NISSAN ALMERA N16 2003Pages: 3189, PDF Size: 54.76 MB
Page 3153 of 3189

SST834-I
Checking Hydraulic SystemNJST0016Before starting, check belt tension, driving pulley and tire pressure.
1. Set Tool. Open shut-off valve. Then bleed air. Refer to “Bleed-
ing Hydraulic System”, ST-8.
2. Run engine at idle speed or 1,000 rpm.
Make sure temperature of fluid in tank rises to 60 to 80°C (140
to 176°F).
WARNING:
Warm up engine with shut-off valve fully opened. If engine is
started with shut-off valve closed, fluid pressure in oil pump
increases to maximum. This will raise oil temperature abnor-
mally.
3. Check pressure with steering wheel fully turned to left and right
positions with engine idling at 1,000 rpm.
CAUTION:
Do not hold the steering wheel in a locked position for more
than 15 seconds.
Oil pump maximum standard pressure:
QG15, 18 engine
8,600 - 9,200 kPa (86.0 - 92.0 bar, 88.7 - 93.8
kg/cm
2, 1,247 - 1,334 psi)
YD22 engine
8,800 - 9,400 kPa (88.0 - 94.0 bar, 88.7 - 95.8
kg/cm
2, 1,261 - 1,362 psi)
If pressure reaches maximum operating pressure, system is
OK.
If pressure increases above maximum operating pressure,
check power steering pump flow control valve. Refer to ST-25.
4. If power steering pressure is below the maximum operating
pressure, slowly close shut-off valve and check pressure
again.
CAUTION:
Do not close shut-off valve for more than 15 seconds.
If pressure increases to maximum operating pressure, gear is
damaged. Refer to “Removal and Installation”, ST-16.
If pressure remains below maximum operating pressure, pump
is damaged. Refer to “Disassembly”, ST-26.
5. After checking hydraulic system, remove Tool and add fluid as
necessary. Then completely bleed air out of system. Refer to
ST-8.
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ON-VEHICLE SERVICE
Checking Hydraulic System
ST-9
Page 3167 of 3189

SST090B
11. Check rack sliding force on vehicle as follows:
a. Install steering gear onto vehicle, but do not connect tie-rod to
knuckle arm.
b. Connect all piping and fill with steering fluid.
c. Start engine and bleed air completely.
d. Disconnect steering column lower joint from the gear.
e. Keep engine at idle and make sure steering fluid has reached
normal operating temperature.
f. Pull tie-rod slowly to move it from neutral position to±11 . 5 m m
(±0.453 in) at speed of 3.5 mm (0.138 in)/s. Check that rack
sliding force is within specification.
Average rack sliding force:
132 - 308 N (13.5 - 31.4 kg, 30 - 69 lb)
Maximum force deviation:
176 N (17.9 kg, 39 lb)
12. If rack sliding force is not within specification, readjust by
repeating adjustment procedure from the beginning.
13. If rack sliding force is still out of specification after
readjustment, gear assembly needs to be replaced.
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POWER STEERING GEAR AND LINKAGE
Adjustment (Cont’d)
ST-23
Page 3174 of 3189

Steering Gear and LinkageNJST0035
Applied modelQG engine YD engine
Steering gear typePR25T
Tie-rod outer ball jointSwinging force at cotter pin hole: “A” N (kg, lb) 64.6 - 65.0 (6.59 - 6.63, 14.52 - 14.61)
Rotating torque: “B” N·m (kg-cm, in-lb) 0.29 - 2.94 (3.0 - 30.0, 2.6 - 26.0)
Axial end play: “C” mm (in) 0 (0)
Tie-rod inner ball jointSwinging force*: “A” N (kg, lb) 1.61 - 12.9 (0.164 - 1.32, 0.36 - 2.90)
Axial end play: “C” mm (in) 0 (0)
Tie-rod standard length “L” mm (in) 132 (5.20) 136 (5.35)
SST867C
Rack stroke “S” mm (in)65.0 (2.559)
SST086BA
Power SteeringNJST0036
Steering gear typePR25T
Rack sliding
force N (kg, lb)
Under normal oper-
ating oil pressureRange within±11.5 mm (±0.453 in)
from the neutral position at rack
speed of 3.5 mm (0.138 in)/sAverage force 132 - 308 (13.5 - 31.4, 30 - 69)
Maximum force deviation 176 (17.9, 39)
Except for the above rangeMaximum sliding force —
Maximum force deviation —
Steering wheel turning force
(Measured at one full turn from the neutral position) N (kg, lb)39(4,9)orless
Fluid capacity (Approximate)(Imp qt)1.0 (7/8)
Oil pump maximum pressure kPa (bar, kg/cm
2, psi)QG15, 18 engines 8,600 - 9,200 (86.0 - 92.0, 87.72 - 93.84, 1,247 - 1,334)
YD22 engine 8,800 - 9,400 (88.0 - 94.0, 88.7 - 95.8, 1,261 - 1,362)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear and Linkage
ST-30
Page 3179 of 3189

Engine fail-safe system
(QG engine)..................................EC-63, EC-442
Engine oil precautions .......................................GI-7
Engine removal (QG engine) .........................EM-67
Engine removal (YD engine) .........................EM-63
Engine room - See Engine
compartment................................................BT-75
Engine serial number ......................................GI-42
ETC1 - Wiring diagram
(QG engine)................................EC-280, EC-581
ETC2 - Wiring diagram
(QG engine)................................EC-288, EC-589
ETC3 - Wiring diagram
(QG engine)................................EC-293, EC-594
EVAP canister (QG engine) ...........EC-402, EC-721
EVAP canister purge volume control
solenoid valve (QG engine) ......EC-252, EC-400,
EC-672, EC-721
Evaporative emission (EVAP) system
(QG engine)................................EC-400, EC-719
Evaporator <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 C-145
Exhaust manifold (QG engine) ......................EM-19
Exhaust system ........................................FE-10, 26
Expansion valve .........................................ATC-145
Exterior <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.....BT-47
F
F/PUMP - Wiring diagram
(QG engine)................................EC-383, EC-702
Fan control amp. ..........................ATC-71, ATC-128
Fan switch (manual A/C) ................................HA-51
Final drive (FF M/T) ...................MT-43, 77, 93, 107
Finisher, interior - See Trim ............................BT-31
Finisher, trunk lid.............................................BT- 4 5
Floor trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[...BT-31
Fluid temperature sensor (A/T) .....................AT-123
Fluids<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011[.....MA-19
Fluorescent leak detector ...........................ATC-146
Flywheel (clutch) .............................................CL-22
Flywheel runout (QG engine) ........................EM-92
Flywheel runout (YD engine) .........................EM-80
Fog lamp, front, removal and
installation <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..BT-7
Fog lamp, front................................................EL-62
Fork rod (M/T) ....................................MT-32, 56, 94
Freeze frame data (QG engine) ......EC-40, EC-431
FRO2 - Wiring diagram
(QG engine)................................EC-636, EC-650
Front axle<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[....AX-2
Front bumper <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[BT-7
Front combination lamp removal and
installation <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..BT-7
Front disc brake .............................................BR-27
Front door <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[.BT-16
Front fog lamp removal and installation ...........BT-7
Front fog lamp.................................................EL-62
Front seat belt ..................................................RS-5
Front seat <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[..BT-56
Front suspension ..............................................SU-2Front washer .................................................EL-158
Front wiper <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110028[L-158
FUEL - Wiring diagram
(QG engine)................................EC-189, EC-196
Fuel check valve (QG engine) .....................EC-400
Fuel cut control (at no load & high
engine speed) (YD engine) ........................EC-19
Fuel cut control (at no load high engine
speed) (QG engine) .....................EC-27, EC-422
Fuel gauge <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110028002f[-110
Fuel injection system
(QG engine)................................EC-187, EC-194
Fuel injection system (YD engine) .................EC-17
Fuel injector and fuel tube (QG engine) ........EM-26
Fuel precautions ................................................GI-8
Fuel pressure check (QG engine) ...EC-34, EC-428
Fuel pressure release
(QG engine)..................................EC-34, EC-428
Fuel pump (QG engine) .................EC-382, EC-701
Fuel system ................................................FE-4,15
Fuse block <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100290052[ldout
Fuse <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.....EL-23
Fusible link <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..EL-23
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Garage jack and safety stand .........................GI-46
Gauges <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011[.EL-110
Gear components (M/T).....................MT-31, 55, 93
Generator - See Alternator .............................SC-30
Generic scan tool (GST) (QG engine) ...........EC-98
Glass <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[.....BT-17
GLOW - Wiring diagram (YD engine) ..........EC-188
Glow plug (YD engine) .................................EC-188
Glow relay (YD engine) ................................EC-188
Grease <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011[..MA-19
Ground distribution..........................................EL-24
H
H/LAMP - Wiring diagram ...............................EL-42
Harness connector ............................................EL-7
Harness layout ..............................................EL-550
Hazard warning lamp ......................................EL-67
Headlamp removal and installation ..................BT-7
Headlamp washer .........................................EL-168
Headlamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.EL-42
Headlining - See Roof trim .............................BT-43
Heated oxygen sensor 1
(QG engine) ................EC-150, EC-156, EC-166,
EC-297, EC-303, EC-508,
EC-514, EC-649
Heated oxygen sensor 1 heater
(QG engine)................................EC-123, EC-635
Heated oxygen sensor 2
(QG engine) ................EC-173, EC-179, EC-309,
EC-317, EC-520, EC-656
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ALPHABETICAL INDEX
IDX-5
Page 3180 of 3189

Heated oxygen sensor 2 heater
(QG engine)................................EC-129, EC-640
Heated seat<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110028002f[-247
HEATER - Wiring diagram (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..HA-23
Heater and cooling unit (Heater core)
(manual A/C) ...............................................HA-87
Heater and cooling unit (Heater core)........ATC-123
Heater unit (heater core) ............................ATC-130
Height (Dimensions) ........................................GI-44
HFC134a (R134a) system precaution
(manual A/C) .................................................HA-2
HFC134a (R134a) system precaution............ATC-4
HFC134a (R134a) system service pro-
cedure (manual A/C)...................................HA-77
HFC134a (R134a) system service
procedure ................................................ATC-133
HFC134a (R134a) system service tools
(manual A/C) ...............................................HA-10
HFC134a (R134a) system service tools ......ATC-11
HFC134a system service equipment
precaution (manual A/C) ...............................HA-6
HFC134a system service equipment
precaution <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110024> TC-7
HO2S1 - Wiring diaram
(QG engine) ................EC-152, EC-159, EC-169,
EC-510, EC-516
HO2S1H - Wiring diagram (QG engine) ......EC-125
HO2S2 - Wiring diagram
(QG engine) ................EC-175, EC-182, EC-312,
EC-320, EC-522
HO2S2H - Wiring diagram (QG engine) ......EC-131
Hood<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.......BT-7
HORN - Wiring diagram................................EL-170
Horn <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[...EL-170
How to erase DTC for OBD system
(QG engine)..................................EC-48, EC-431
How to erase DTC for OBD system
(YD engine).................................................EC-34
HSEAT - Wiring diagram ......................EL-246, 247
I
IATS - Wiring diagram (QG engine) .............EC-142
IATSEN - Wiring diagram (QG engine) ........EC-646
Identification plate............................................GI-41
Identification .....................................ATC-9, ATC-10
Idle air volume learning
(QG engine)..................................EC-31, EC-426
Idle speed (QG engine) ...................EC-65, EC-444
Idle speed (YD engine) ..................................EC-48
Ignition coil (QG engine) ................EC-366, EC-662
Ignition coil (QG engine) ................................EM-24
Ignition control system
(QG engine)................................EC-366, EC-662
Ignition timing (QG engine)..............EC-65, EC-444
IGNSYS - Wiring diagram
(QG engine)................................EC-367, EC-663
ILL - Wiring diagram .......................................EL-76
Illumination <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[...EL-75In vehicle sensor ........ATC-103, ATC-105, ATC-117
INJECT - Wiring diagram
(QG engine)................................EC-377, EC-696
Injection nozzle (YD engine) ..........................EC-21
Injector (QG engine) ......................EC-376, EC-695
Input shaft (FF M/T).....................MT-36, 64, 93, 98
Instrument panel .............................................BT-25
INT/L - Wiring diagram..................................EL-108
Intake air temperature sensor
(QG engine)................................EC-141, EC-645
Intake door control linkage adjustment ........ATC-67
Intake door motor .........................ATC-66, ATC-122
Intake manifold (QG engine) .........................EM-16
Intake sensor ..............................ATC-109, ATC-119
Intake valve timing control
(QG engine) .................EC-120, EC-273, EC-685
Intake valve timing control solenoid
valve (QG engine) ......................EC-273, EC-685
Interior lamp on-off control........................EL-81, 83
Interior lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[.EL-80
Interior <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[......BT-31
ISO 15031-2 Terminology ................................GI-51
ISO 15031-5 Mode 1 - 9 (QG engine) ...........EC-36
IVC - Wiring diagram (QG engine)...............EC-274
IVC/V - Wiring diagram (QG engine) ...........EC-687
J
Jacking points ..................................................GI-46
Joint connector (J/C) ....................................Foldout
Junction box (J/B).........................................Foldout
K
Keyless entry system - See Multi-re-
mote control system ..................................EL-352
Knock sensor (KS) (QG engine) ....EC-231, EC-552
Knuckle spindle ................................................AX-5
KS - Wiring diagram
(QG engine)................................EC-232, EC-553
L
LAN system circuit........................................ATC-57
Length (Dimensions) .......................................GI-44
License lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110028[L-55
Lifting points ....................................................GI-47
Line pressure solenoid valve ........................AT-159
Line pressure test (A/T) .....................AT-67, AT-266
Liquid gasket application (QG engine) ............EM-4
Liquid gasket application (YD engine) .............EM-3
LOAD - Wiring diagram
(QG engine)................................EC-394, EC-713
Location of electrical units ............................EL-543
Lock, door <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[.BT-21
Lubricant (R134a) A/C (manual A/C) .............HA-79
Lubricant (R134a) A/C......................ATC-5, ATC-20
ALPHABETICAL INDEX
IDX-6
Page 3182 of 3189

Power antenna ..............................................EL-214
Power door lock ............................................EL-261
Power door mirror .........................................EL-251
Power steering fluid level..................................ST-7
Power steering gear........................................ST-15
Power steering hydraulic pressure ...................ST-9
Power steering pressure (PSP) sensor
(QG engine)................................EC-261, EC-680
Power steering system bleeding.......................ST-8
Power supply routing.......................................EL-11
Power window ...............................................EL-253
Precations for Leak detection dye..................ATC-9
Precautions (General) .......................................GI-4
Pressure plate - See Clutch cover .................CL-22
PRGVLV - Wirng diagram (QG engine) .......EC-673
Priming pump (YD engine) ......................EC-32, 48
PS/SEN - Wiring diagram
(QG engine)................................EC-262, EC-681
Q
Quick-glow system (YD engine)...................EC-188
R
Radiator <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011002f00260010[16, 41
Radio - See Audio.........................................EL-192
Rear air spoiler ...............................................BT-47
Rear axle (disc brake type) ............................AX-24
Rear axle <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.AX-22
Rear bumper <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100250037[-10
Rear combination lamp removal and
installation <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-47
Rear disc brake ........................................BR-31, 39
Rear door <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.BT-16
Rear seat belt .................................................RS-11
Rear seat <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.BT-59
Rear suspension ............................................SU-16
Rear window defogger ..................................EL-173
Rear window <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100250037[-68
Recirculation (REC) switch (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..HA-40
Refregerant pressure sensor (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..HA-65
Refrigerant connection precaution
(manual A/C) .................................................HA-3
Refrigerant connection precaution .................ATC-5
Refrigerant discharging evacuating
charging <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
24> 7 &