remove seats NISSAN ALMERA N16 2003 Electronic Repair Manual

NJMA0036
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard tothe conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level
Engine idling and stop knob operation (Diesel only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint damage
Check for spare tire, jack, tools (wheel chock), and literature
Wash, clean interior and exterior
: Not applicable to this model
PRE-DELIVERY INSPECTION ITEMS
MA-2

NJEM0053
JEM111G
1. Warm up engine.
2. Turn ignition switch OFF.
3. Using CONSULT-II, make sure no error codes are indicated for
self-diagnosis items. Refer to EC-39, “CONSULT-II Inspection
Procedure”.
Do not disconnect CONSULT-II until the end of this operation;
it will be used to check engine rpm and for error detection at
the end of this operation.
4. Disconnect the negative battery terminal.
5. To prevent fuel from being injected during inspection, remove
fuel injection pump fuse [ENG CONT2 (20A)] from fuse box on
the left side of engine compartment.
6. Remove glow plugs from all the cylinders.
Before removal, clean the surrounding area to prevent
entry of any foreign materials into the engine.
Carefully remove glow plugs to prevent any damage or
breakage.
Handle with care to avoid applying any shock to glow
plugs.
SEM112G
7. Install adapter (SST) to installation holes of glow plugs and
connect compression gauge for diesel engine.
: 18 - 21 N·m (1.8 - 2.2 kg-m, 13 - 15 ft-lb)
8. Connect battery negative terminal.
9. Set the ignition switch to “START” and crank. When gauge
pointer stabilizes, read compression pressure and engine rpm.
Repeat the above steps for each cylinder.
Always use a fully-charged battery to obtain specified
engine speed.
Unit: kPa (bar, kg/cm2, psi)/rpm
Standard MinimumDifference limit between
cylinders
3,138 (31.38, 32.0, 455)/
2002,452 (24.52, 25.0, 356)/
200490 (4.90, 5.0, 71)/200
When engine rpm is out of the specified range, check the spe-
cific gravity of battery liquid. Measure again under corrected
conditions.
If engine rpm exceeds the limit, check valve clearance and
combustion chamber components (valves, valve seats, cylin-
der head gaskets, piston rings, pistons, cylinder bores, cylin-
der block upper and lower surfaces) and measure again.
10. Complete this operation as follows:
a. Turn the ignition switch to “OFF”.
b. Disconnect battery negative terminal.
c. Install glow plugs.
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MEASUREMENT OF COMPRESSION PRESSUREYD
EM-9

JEM152G
For the locations and arrangement of intake and exhaust
valves, refer to the figure.
JEM153G
5. Remove valve oil seals.
Use a valve oil seal puller (SST) for removal.
6. Remove valve spring seats.
7. When removing valve seats, check valve seat contact. Refer
to EM-52.
8. Before removing valve guides, check valve guide clearance.
Refer to EM-50, “VALVE GUIDE CLEARANCE”.
9. Remove glow plugs.
To avoid damage, glow plugs should be removed only
when required.
Handle with care to avoid applying shock. (When dropped
from approx. 100 mm (3.94 in) or higher, always replace
with a new one.)
SEM496G
InspectionNJEM0065CYLINDER HEAD DISTORTIONNJEM0065S01Clean surface of cylinder head.
Use a reliable straightedge and feeler gauge to check the flatness
of cylinder head surface.
Check along six positions shown in the figure.
Head surface flatness: Limit 0.04 mm (0.0016 in)
If beyond the specified limit, resurface or replace it.
The limit for cylinder head resurfacing is determined by the
cylinder block resurfacing.
Resurfacing limit:
Amount of cylinder head resurfacing is “A”.
Amount of cylinder block resurfacing is “B”.
The maximum limit: A + B = 0.07 mm (0.0028 in)
After resurfacing cylinder head, check that camshaft rotates freely
by hand. If resistance is felt, cylinder head must be replaced.
Nominal cylinder head height:
153.9 - 154.1 mm (6.059 - 6.067 in)
CYLINDER HEADYD
Disassembly (Cont’d)
EM-48

EC-228
[QG (WITH EURO-OBD)]
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
6. CHECK SPARK PLUGS
Remove the spark plugs and check for fouling, etc.
OK or NG
OK >> GO TO 7.
NG >> Repair or replace spark plug(s) with standard type
one(s). For spark plug type, refer to MA-7.
7. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-57, "
CHECKING COMPRESSION PRESSURE" .
QG15DE engine
QG18DE engine
OK or NG
OK >> GO TO 8.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
8. CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-34, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-34, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 9.
NG >> Follow the construction of “FUEL PRESSURE CHECK”.
SEF156I
Standard:
1,372 kPa (13.720 bar, 13.99 kg/cm2 , 198.9 psi)/350 rpm
Minimum:
1,176 kPa (11.759 bar, 11.99 kg/cm
2 , 170.5 psi)/350 rpm
Difference between each
cylinder:98 kPa (0.98 bar, 1.0 kg/cm
2 , 14 psi)/350 rpm
Standard:
1,324 kPa (13.24 bar, 13.5 kg/cm
2 , 192 psi)/350 rpm
Minimum:
1,128 kPa (11.28 bar, 11.5 kg/cm
2 , 164 psi)/350 rpm
Difference between each
cylinder:98 kPa (0.98 bar, 1.0 kg/cm
2 , 14 psi)/350 rpm
At idle: Approx. 350 kPa (3.5 bar, 3.57 kg/cm
2 , 51 psi)

DUCTS AND GRILLES
ATC-131
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FLOOR DUCT
1. Remove the front seats.
2. Remove the instrument panel.
3. Remove the front floor duct.
4. Peel back the floor trim to a point where the floor duct is visible.
5. Remove the nut, then remove rear floor duct.
RJIA1728E

Removal and InstallationNJBT0013SEDANNJBT0013S01CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Remove front and rear seats. Refer to “FRONT SEAT” and “REAR SEAT” for details, BT-56 and BT-59.
2. Remove front and rear seat belts. Refer to RS-5 and RS-11, “Front Seat Belt” and “Rear Seat Belt” for
details.
3. Remove front and rear outer kicking plates.
4. Remove front and rear inner kicking plates.
5. Remove dash side finishers.
6. Remove front and rear body side welts.
7. Remove front pillar garnishes.
8. Remove center pillar lower garnishes.
9. Remove center pillar upper garnishes.
10. Remove rear seat back finishers.
11. Remove rear pillar finishers.
12. Remove high-mounted stop lamp. (Models without rear air spoiler)
13. Remove seat back center and side finishers.
14. Remove rear parcel shelf finisher.
15. Remove hoot rest.
16. Remove floor carpet.
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SIDE AND FLOOR TRIM
Removal and Installation
BT-31

3-DOOR HATCHBACKNJBT0013S02CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Remove front and rear seats. Refer to “FRONT SEAT” and “REAR SEAT” for details, BT-56 and BT-59.
2. Remove front and rear seat belts. Refer to RS-9 and RS-15, “Front Seat Belt” and “Rear Seat Belt” for
details.
3. Remove outer kicking plates.
4. Remove inner kicking plates.
5. Remove dash side finishers.
6. Remove body side welts.
7. Remove front pillar garnishes.
8. Remove rear parcel shelf side finish.
9. Remove rear wheelhouse finish.
10. Remove rear side finish.
11. Remove rear pillar garnish.
12. Remove luggage room rear plate.
13. Remove luggage room rear finish.
14. Remove luggage room rear side lower finish.
15. Remove front and rear room carpet.
16. Remove luggage room carpet.
NBT065
SIDE AND FLOOR TRIM
Removal and Installation (Cont’d)
BT-34

5-DOOR HATCHBACKNJBT0013S03CAUTION:
Wrap the tip of flat-bladed screwdriver with a cloth when removing metal clips from garnishes.
1. Remove front and rear seats. Refer to “FRONT SEAT” and “REAR SEAT” for details, BT-56 and BT-59.
2. Remove front and rear seat belts. Refer to RS-7 and RS-15, “Front Seat Belt” and “Rear Seat Belt” for
details.
3. Remove front and rear outer kicking plates.
4. Remove front and rear inner kicking plates.
5. Remove dash side finishers.
6. Remove front and rear body side welts.
7. Remove front pillar garnishes.
8. Remove center pillar lower garnishes.
9. Remove center pillar upper garnishes.
10. Remove rear parcel shelf side finish.
11. Remove rear pillar garnish.
12. Remove rear wheelhouse finish.
13. Remove luggage room rear plate.
14. Remove luggage room rear finish.
15. Remove luggage room rear side lower finish.
16. Remove front and rear room carpet.
17. Remove luggage room carpet.
SIDE AND FLOOR TRIM
Removal and Installation (Cont’d)
BT-36