brake pads NISSAN ALMERA TINO 2001 Service User Guide
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2001, Model line: ALMERA TINO, Model: NISSAN ALMERA TINO 2001Pages: 3051, PDF Size: 46.38 MB
Page 274 of 3051
NBR423
1. Remove master cylinder reservoir cap.
2. Remove brake cable lock spring.
3. Release parking brake control lever, then disconnect cable
from the caliper.
4. Remove upper pin bolt.
NBR426
5. Open cylinder body downward. Then remove pads inner and
outer shims.
Standard pad thickness:
9.3 mm (0.366 in)
Pad wear limit:
2.0 mm (0.079 in)
SBR641
6. When installing new pads, push piston into cylinder body by
gently turning piston clockwise, as shown.
Carefully monitor brake fluid level because brake fluid will
return to reservoir when pushing back piston.
NBR374
7. Adjust the piston to the right angle as shown in the figure.
NBR375
8. As shown in the figure, align the piston’s concave to the pad’s
convex, then install the cylinder body to the torque member.
9. Install brake cable, brake cable mounting bolt, lock spring and
master cylinder reservoir cap.
REAR DISC BRAKE (BALL & RAMP TYPE)
Pad Replacement (Cont’d)
BR-37
Page 275 of 3051
NBR427
RemovalNLBR0152WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
1. Remove brake cable lock spring.
2. Release parking brake control lever, then disconnect cable
from the caliper.
3. Remove torque member fixing bolts and connecting bolt.
4. Remove brake hose connecting bolt.
5. Plug off the brake hose and cylinder body to prevent air enter-
ing the system.
CAUTION:
Care should be taken as not to let:
+Air enter the cylinder body and brake hose.
+Brake fluid spill from the cylinder body and brake hose.
DisassemblyNLBR0153Remove pin bolts and pins.
NOTE:
Cylinder body can not be disassembled.
InspectionNLBR0154CALIPERNLBR0154S01CAUTION:
Do not drain any brake fluid from cylinder body. Cylinder body
can not be disassembled.
Cylinder BodyNLBR0154S0101Check cylinder body for score, rust, wear, damage or presence of
foreign materials. If any of the above conditions are observed,
replace cylinder body.
Torque MemberNLBR0154S0102Check for wear, cracks or other damage. Replace if necessary.
Pin and Pin BootNLBR0154S0104Check for wear, cracks or other damage.
Replace if any of the above conditions are observed.
REAR DISC BRAKE (BALL & RAMP TYPE)
Removal
BR-38
Page 303 of 3051
3 CHECK BRAKE BOOSTER OPERATION
Check brake booster for operation and air tightness.
Refer to BR-16.
SBR058C
Is brake booster airtight and functioning properly?
Ye s©GO TO 4.
No©Replace. GO TO 4.
4 CHECK BRAKE PAD AND ROTOR
Check brake pad and rotor.
Refer to BR-24, 26, 28, 32.
SBR059C
Are brake pads and rotors functioning properly?
Ye s©GO TO 5.
No©Replace.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONABS
Preliminary Check (Cont'd)
BR-66
Page 2774 of 3051
Chassis and Body Maintenance=NLMA0046S03Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, L = Lubricate
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km×1,000 1 10 20 30 40 50 60 70 80
(mile×1,000) (0.6) (6) (12) (18) (24) (30) (36) (42) (48)
Months—6 12182430364248
Underhood and under vehicle
Brake & clutch fluid (For level &
leaks)IIIIIIIIBR-7
Brake fluidR R BR-7
Brake booster vacuum hoses, connec-
tions & check valveI I BR-16
Power steering fluid & lines (For level
& leaks)I*1 I I*1 I I*1 I I*1 I ST-7
Brake, clutch & exhaust systemsIIIIIIIIBR-7,
CL-5,
FE-13,
FE-15,
FE-23
H·CVT fluid (For level and leaks)IIIIIIII AT-10
H·CVT fluidR R AT-11
Manual transaxle gear oil (For level &
leaks)I*1 I I*1 I I*1 I I*1 IMT-10,
MT-11
Steering gear & linkage, axle & sus-
pension parts & drive shaftsI*2IIIIST-7,
SU-5,
SU-18
Outside and inside
Wheel alignment (if necessary, rotate
& balance wheels)IIIISU-15,
SU-27
Brake pads, rotors & other brake com-
ponentsIIIIIIIIBR-24,
BR-28
Lock, hinges & hoods latchL*1 L L*1 L L*1 L L*1 LBT-7,
BT-13
Seat belts, buckles, retractors,
anchors & adjusterIIIIRS-3
Foot brake, parking brake & clutch
(For free play, stroke & operation)I*1 I I*1 I I*1 I I*1 IBR-11,
BR-40,
CL-5
Ventilation air filterReplace every 12,000 km (7,500 miles) or 12 months HA-103
Supplemental air bag systems See NOTE (1) RS-16
NISSAN Mobility System See NOTE (2)IIIII—
NOTE:
(1) Inspect at the first 10 years, and then every 2 years.
Maintenance item with“”should be performed more frequently according to“Maintenance Under Severe Driving Condi-
tions”.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
*1: Models except for Australia
*2: Models without three way catalyst
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Chassis and Body Maintenance
MA-7
Page 2775 of 3051
Maintenance Under Severe Driving Conditions=NLMA0046S04The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
SEVERE DRIVING CONDITIONSNLMA0046S0401A—Driving under dusty conditions
B—Driving repeatedly short distances
C—Towing a trailer or caravan
D—Extensive idling
E—Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F—Driving in high humidity areas or in mountainous areas
G—Driving in areas using salt or other corrosive materials
H—Driving on rough and/or muddy roads or in the desert
I—Driving with frequent use of braking or in mountainous areas
Driving condition Maintenance itemMaintenance
operationMaintenance
intervalRefer-
ence
page
A........Aircleaner filter Viscous paper type Replace More frequentlyEM-18,
EM-88,
EM-169
ABCD.....Engine oil & oil filter (QG18DE/SR20DE
engine)ReplaceEvery 5,000 km
(3,000 miles) or 3
monthsLC-8,
LC-28,
LC-9,
LC-28
ABCD.....Engine oil (YD22DDTi engine)
ReplaceMore frequently LC-47
Engine oil filter (YD22DDTi engine)Every 7,500 km
(4,500 miles) or 6
monthsLC-48
A...E....Fuel filter (YD22DDTi engine) ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsFE-15
.....F...Brake fluid ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsBR-7
..C....H.H·CVT fluid ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsAT-11
......GH.Steering gear & linkage, axle & suspen-
sion parts & drive shaftsCheckEvery 10,000 km
(6,000 miles) or 6
monthsST-7,
SU-5,
SU-18
A.C...GHIBrake pads, rotors & other brake com-
ponentsCheckEvery 5,000 km
(3,000 miles) or 3
monthsBR-24,
BR-28
......G..Lock, hinges & hood latch LubricateEvery 5,000 km
(3,000 miles) or 3
monthsBT-7,
BT-13
A........Ventilation air filter Replace More frequently HA-103
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Maintenance Under Severe Driving Conditions
MA-8
Page 2777 of 3051
![NISSAN ALMERA TINO 2001 Service User Guide CHASSIS AND BODY MAINTENANCE=NLMA0043S0102Abbreviations: R = Replace I = Inspect: Correct or replace if necessary [ ] = At the specified mileage only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
e](/img/5/57352/w960_57352-2776.png "NISSAN ALMERA TINO 2001 Service User Guide CHASSIS AND BODY MAINTENANCE=NLMA0043S0102Abbreviations: R = Replace I = Inspect: Correct or replace if necessary [ ] = At the specified mileage only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
e")
CHASSIS AND BODY MAINTENANCE=NLMA0043S0102Abbreviations: R = Replace I = Inspect: Correct or replace if necessary [ ] = At the specified mileage only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis, but on
an annual basis when driving less
than 15,000 km (9,000 miles) in a
year.km x 1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aimingIIIIIIIIEL-72
Wheel alignment (if necessary, bal-
ance & rotate wheels)IIIIIIIISU-15/
SU-27
Brake pads, rotors & other brake
componentsIIIIIIIIBR-24/
BR-28
Foot brake, parking brake & clutch
(for free play, stroke & operation)IIIIIIIIBR-11/
BR-40/
CL-5
Brake booster vacuum hoses,
connections, check valveIIIIBR-16
Brake & clutch, systems and fluid (for
level and leaks)IIIIIIIIBR-7
Brake fluidRRRRBR-7
Power steering fluid and lines (for
level and leaks)IIIIIIIIST-7
Supplemental air bag systems See NOTE (1) RS-16
Ventilation air filterRRRRHA-103
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIIIIIMT-10
MT-11
CVT fluid [for level and leaks or
replace. Use genuine NISSAN CVT
fluid (NS-1) or exact equivalent]I I I [R] I I I [R] AT-10
Steering gear & linkage, axle & sus-
pension parts, drive shafts, exhaust
systemIIIIST-7/
SU-5/
SU-18/
FE-13/
FE-15/
FE-23
NISSAN Mobility System See NOTE (2)IIIIIII—
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.
Maintenance items with“”should be performed more frequently according to“Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year) (Cont’d)
MA-10
Page 2779 of 3051
CHASSIS AND BODY MAINTENANCE=NLMA0043S0202Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference pages Perform on a kilometer basis, but
on an annual basis when driving
less than 20,000 km (12,000 miles)
per year.km x 1,000
(miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Underhood and under vehicle
Headlamp aimingIIIIIIEL-72
Wheel alignment (if necessary, bal-
ance & rotate wheels)IIIIIISU-15
SU-27
Brake pads, rotors & other brake
componentsIIIIIIBR-24
BR-28
Foot brake, parking brake & clutch
(for free play, stroke & operation)IIIIIIBR-11
BR-40
CL-5
Brake booster vacuum hoses,
connections, check valveI I I BR-16
Brake & clutch, systems and fluid
(for level and leaks)IIIIIIBR-7
CL-5
Brake fluidR R R BR-7
Power steering fluid and lines (for
level and leaks)IIIIII ST-7
Supplemental air bag systems See NOTE (1) RS-16
Ventilation air filterRRRRRRHA-103
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIIIMT-10
MT-11
Steering gear & linkage, axle &
suspension parts, drive shafts,
exhaust systemIIIST-7
SU-5
SU-18
FE-13
FE-15
FE-23
NISSAN Mobility System See NOTE (2)IIIII—
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.
Maintenance items with“”should be performed more frequently according to“Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engines (Annual Mileage < 30,000 km/year) (Cont’d)
MA-12
Page 2780 of 3051
Maintenance Under Severe Driving Conditions
(Annual Driving Distance < 30,000 km/year)
=NLMA0043S03The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
A—Driving under dusty conditions
B—Driving repeatedly short distances
C—Towing a trailer or caravan
D—Extensive idling
E—Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F—Driving in high humidity areas or in mountainous areas
G—Driving in areas using salt or other corrosive materials
H—Driving on rough and/or muddy roads or in the desert
I—Driving with frequent use of braking or in mountainous areas
J—Frequent off road use or driving in water
K—Sustained high speed driving
L—For models without Euro-OBD system
Driving conditionMaintenance
itemMaintenance
operationMaintenance interval
ABCD........Engine oil & engine oil filter
Petrol models ReplaceEvery 7,500 km (4,500 miles) or 6
months
Diesel models ReplaceEvery 10,000 km (6,000 miles) or
6 months
A...........Air cleaner filter
Petrol models ReplaceEvery 30,000 km (18,000 miles) or
24 months
Diesel models ReplaceEvery 30,000 km (18,000 miles) or
18 months
A...E.......Fuel filter
Diesel models ReplaceEvery 20,000 km (12,000 miles) or
12 months
A...........Ventilation air filter
Petrol models ReplaceEvery 15,000 km (9,000 miles) or
12 months
Diesel models ReplaceEvery 10,000 km (6,000 miles) or
6 months
.....F......Brake fluid
Petrol models ReplaceEvery 15,000 km (9,000 miles) or
12 months
Diesel models ReplaceEvery 20,000 km (12,000 miles) or
12 months
A.C...GHI...Brake pads, rotors & other brake system components
Petrol models InspectEvery 7,500 km (4,500 miles) or 6
months
Diesel models InspectEvery 10,000 km (6,000 miles) or
6 months
PERIODIC MAINTENANCE
Maintenance Under Severe Driving Conditions (Annual Driving Distance < 30,000 km/year)
MA-13
Page 2783 of 3051
CHASSIS AND BODY MAINTENANCE=NLMA0043S0402Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis only.km x 1,000
(miles x 1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Underhood and under vehicle
Headlamp aimingIIIIEL-72
Wheel alignment (if necessary, bal-
ance & rotate wheels)IIIISU-15/
SU-27
Brake pads, rotors & other brake
componentsIIIIBR-24
BR-28
Foot brake, parking brake & clutch
(for free play, stroke & operation)IIIIBR-11/
BR-40/
CL-5
Brake booster vacuum hoses,
connections, check valveI I BR-16
Brake & clutch, systems and fluid (for
level and leaks)IIIIBR-7/
CL-5
Brake fluidR R BR-7
Power steering fluid and lines (for
level and leaks)IIIIST-7
Supplemental air bag systems See NOTE (1) RS-16
Ventilation air filterRRRRHA-103
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIMT-10
MT-11
CVT fluid [for level and leaks or
replace. Use genuine NISSAN CVT
fluid (NS-1) or exact equivalent]I [R] I [R] AT-10
Steering gear and linkage, axle &
suspension parts, drive shafts,
exhaust systemIIST-7/
SU-5/SU-
18/
FE-13/
FE-15/
FE-23
NISSAN Mobility System See NOTE (2)IIIIIII—
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.
Maintenance items with“”should be performed more frequently according to“Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE
Maintenance Schedule for Petrol Engines (Annual Mileage > 30,000 km/year) (Cont’d)
MA-16
Page 2785 of 3051
CHASSIS AND BODY MAINTENANCE=NLMA0043S0502Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis
only.km x 1,000
(miles x
1,000)10
(6)20
(12)30
(18)40
(24)50
(30)60
(36)70
(42)80
(48)90
(54)100
(60)11 0
(66)120
(72)
Underhood and under vehicle
Headlamp aiming I I I EL-72
Wheel alignment (if
necessary, balance & rotate
wheels)IIISU-15
SU-27
Brake pads, rotors & other
brake componentsIIIIIIBR-24
BR-28
Foot brake, parking brake &
clutch (for free play, stroke &
operation)IIIIIIBR-11
BR-40
CL-5
Brake booster vacuum hoses,
connections, check valveI I BR-16
Brake & clutch, systems and
fluid (for level and leaks)IIIIIIBR-7
CL-5
Brake fluidR R BR-7
Power steering fluid and lines
(for level and leaks)IIIIIIST-7
Supplemental air bag systemsSee NOTE
(1)RS-16
Ventilation air filterRRRRRRHA-103
Manual transaxle gear oil
(check for leakage. Use genu-
ine NISSAN XZ gear oil or
exact equivalent)IIIMT-10
MT-11
Steering gear & linkage, axle
& suspension parts, drive
shafts, exhaust systemIIST-7
SU-5
SU-18
FE-13
FE-15
FE-23
NISSAN Mobility SystemSee NOTE
(2)IIIIIII—
Body corrosionSee NOTE
(3)BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.
Maintenance items with“”should be performed more frequently according to“Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE
Maintenance Schedule for Diesel Engines (Annual Mileage > 30,000 km/year) (Cont’d)
MA-18