oil NISSAN ALMERA TINO 2001 Service User Guide

SAT658J
Control Cable AdjustmentNLAT0111Move selector lever from the ªPº position to the ªLº position. You
should be able to feel the detents in each position. If the detents
cannot be felt or if the pointer indicating the position is improperly
aligned, the control cable needs adjustment.
1. Place selector lever in ªPº position.
2. Loosen control cable lock nut and place manual shaft in ªPº
position.
CAUTION:
Turn wheels more than 1/4 rotations and apply the park lock.
3. Tighten control cable lock nut.
: 12 - 14 N´m (1.2 - 1.5 kg-m,9-10ft-lb)
4. Move selector lever from ªPº to ªLº position again. Make sure
that selector lever moves smoothly.
5. Apply grease to contacting areas of selector lever and control
cable. Install any part removed.
SAT659J
Park/Neutral Position (PNP) Switch AdjustmentNLAT01121. Remove control cable end from manual shaft.
2. Set manual shaft in ªNº position.
3. Loosen PNP switch fixing bolts.
4. Usea4mm(0.157 in) pin for this adjustment.
a. Insert the pin straight into the manual shaft adjustment hole.
b. Rotate PNP switch until the pin can also be inserted straight
into hole in PNP switch.
5. Tighten PNP switch fixing bolts.
: 4.9 - 6.8 N´m (0.5 - 0.7 kg-m, 44 - 60 in-lb)
6. Remove pin from adjustment hole after adjusting PNP switch.
7. Reinstall any part removed.
8. Adjust control cable. Refer to ªControl Cable Adjustmentº.
9. Check continuity of PNP switch. Refer to AT-72.
SAT660J
Differential Side Oil Seal ReplacementNLAT01131. Remove drive shaft assemblies. Refer to AX section (ªDrive
Shaftº, ªFRONT AXLEº).
2. Remove oil seals.
ON-VEHICLE SERVICE
Control Cable Adjustment
AT-204

SAT661JB
3. Install oil seals.
+Apply CVT fluid to oil seal surface before installing.
+Install oil seals so that dimensions ªAº and ªBº are within
specifications.
Unit: mm (in)
AB
5.5 - 6.5 (0.217 - 0.256) þ0.5 to 0.5 (þ0.020 to 0.020)
4. Reinstall any part removed.
ON-VEHICLE SERVICE
Differential Side Oil Seal Replacement (Cont'd)
AT-205

SAT664J
RemovalNLAT0115CAUTION:
Before separating transaxle from engine, remove the crank-
shaft position sensor (OBD) from transaxle. Be careful not to
damage sensor.
1. Remove battery and bracket.
2. Remove air duct between throttle body and air cleaner.
3. Disconnect control valve harness connector, PNP switch har-
ness connector, secondary speed sensor harness connector,
dropping resistor harness connector, primary speed sensor
harness connector and body earth harness connector.
4. Remove crankshaft position sensor (OBD) from transaxle.
5. Drain CVT fluid from transaxle.
6. Disconnect control cable from transaxle.
7. Remove exhaust front tube. Refer to FE section (ªEXHAUST
SYSTEMº).
8. Remove drive shafts. Refer to AX section (ªDrive Shaftº,
ªFRONT AXLEº).
9. Disconnect oil cooler hoses.
10. Remove starter motor from transaxle.
Tighten bolts to specified torque.
: 41 - 52 N´m (4.2 - 5.3 kg-m, 30 - 38 ft-lb)
11. Support transaxle with a jack.
12. Remove center member.
+Tighten center member fixing bolts to specified torque, Refer
to EM section (ªENGINE REMOVALº).
13. Remove rear plate cover.
14. Remove torque converter bolts.
Rotate crankshaft to gain access to securing bolts.
15. Support engine with a jack.
16. Remove transaxle mount bolt. Refer to EM section (ªENGINE
REMOVALº).
17. Remove oil cooler tube (outlet side).
18. Remove transaxle.
SAT665J
InspectionNLAT0236+When connecting torque converter to transaxle, measure dis-
tance ªAº to be certain that they are correctly assembled.
Distance ªAº:
15.9 mm (0.626 in) or more
REMOVAL AND INSTALLATION
Removal
AT-206

SBR686C
Precautions
PRECAUTIONSNLAX0001+When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+After installing removed suspension parts, check wheel
alignment and adjust if necessary.
+Use flare nut wrench when removing or installing brake
tubes.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNLAX0002
Tool number
Tool nameDescription
HT72520000
Ball joint remover
NT146
Removing tie-rod outer end and lower ball joint
KV38106800
Differential side oil seal
protector
NT147
Installing drive shaft
KV38106800
COMMERCIAL SERVICE TOOLSNLAX0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
FRONT AXLE
Precautions
AX-2

SFA114A
INSTALLATIONNLAX00101. Install knuckle with wheel hub.
When installing knuckle to strut, be sure to hold bolts and
tighten nuts.
: 140 - 160 N·m (14 - 16 kg-m, 103 - 118 ft-lb)
Before tightening, apply oil to threaded portion of drive shaft.
2. Tighten wheel bearing lock nut.
: 255 - 333 N·m (26 - 34 kg-m, 188 - 246 ft-lb)
3. Check that wheel bearings operate smoothly.
SFA543A
4. Check wheel bearing axial end play.
Axial end play:
0.05 mm (0.0020 in)
SFA116A
DISASSEMBLYNLAX0011CAUTION:
When removing wheel hub or wheel bearing from knuckle,
replace wheel bearing assembly (outer race and inner races)
with a new one.
Wheel HubNLAX0011S01Drive out hub with inner race (outside) from knuckle with a suitable
tool.
SFA654A
Wheel BearingNLAX0011S02When replacing wheel bearing, replace complete wheel bear-
ing assembly (Inner races and outer race).
1. Remove bearing inner race (outside).
SAX008
2. Remove snap rings.
FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
AX-7

SFA905A
3. Press out bearing outer race.
INSPECTIONNLAX0012Wheel Hub and KnuckleNLAX0012S01Check wheel hub and knuckle for cracks by using a magnetic
exploration or dyeing test.
Snap RingNLAX0012S02Check snap ring for wear or cracks. Replace if necessary.
SFA921B
ASSEMBLYNLAX0013+When removing baffle plate, replace it with a new one.
+When installing the baffle plate, press new plate so that it is in
contact with knuckle wall. Refer to figure at left.
SAX009
1. Install inner snap ring into groove of knuckle.
2. Press new wheel bearing assembly into knuckle until it con-
tacts steering knuckle.
Maximum load P:
29 kN (3 ton, 3.3 US ton, 3.0 Imp ton)
CAUTION:
+Do not press inner race of wheel bearing assembly.
+Do not apply oil or grease to mating surfaces of wheel
bearing outer race and knuckle.
3. Install outer snap ring into groove of knuckle.
SAX010
4. Press wheel hub into knuckle until it stops when the end of the
wheel bearing is hit.
Maximum load P:
29 kN (3 ton, 3.3 US ton, 3.0 Imp ton)
FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
AX-8

SFA090A
REMOVALNLAX00141. Remove wheel bearing lock nut.
Brake caliper need not be disconnected. Do not twist or
stretch brake hose when moving components.
SFA153B
2. Remove strut lower mount bolts.
3. Remove brake hose clip.
SFA499A
4. Separate drive shaft from knuckle by lightly tapping it. If it is
hard to remove, use a puller.
Cover boots with shop towel so as not to damage them
when removing drive shaft.
Refer to“Wheel Hub and Knuckle”,“FRONT AXLE”, AX-5.
5. Remove right drive shaft from transaxle.
NAX004
6. Remove left drive shaft from transaxle.
+Pry off drive shaft from transaxle as shown at left.
SFA482-D
INSTALLATIONNLAX0015Transaxle SideNLAX0015S011. Drive a new oil seal to transaxle. Refer to MT-15 or AT-204,
“Replacing Oil Seal”or“Differential Side Oil Seal
Replacement”,“ON-VEHICLE SERVICE”.
2. Set Tool along the inner circumference of oil seal.
FRONT AXLE
Drive Shaft (Cont’d)
AX-11

SBR686C
Precautions
PRECAUTIONSNLAX0022+When installing each rubber part, final tightening must be
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+Use flare nut wrench when removing or installing brake
tubes.
+After installing removed suspension parts, check wheel
alignment.
+Do not jack up at the trailing arm and lateral link.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNLAX0032
Tool number
Tool nameDescription
KV40104710
Drift
NT474
Install ABS sensor rotor
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ST3072000
Drift
NT115
Install ABS sensor rotor
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
COMMERCIAL SERVICE TOOLSNLAX0024
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing brake piping
a: 10 mm (0.39 in)
REAR AXLE
Precautions
AX-21

SRA712A
+Install wheel hub bearing.
+Tighten wheel bearing lock nut.
Before tightening, apply oil to threaded portion of rear spindle.
Do not reuse wheel bearing lock nut.
: 187 - 254 N·m (19 - 26 kg-m, 138 - 188 ft-lb)
+Check that wheel bearings operate smoothly.
SRA737A
+Check wheel hub bearing axial end play.
Axial end play:
0.05 mm (0.0020 in)
SFA599B
+Clinch two places of lock nut.
SRA738A
+Install hub cap using a suitable tool.
Do not reuse hub cap. When installing, replace it with a
new one.
REAR AXLE
Wheel Hub (Cont’d)
AX-25

Supplemental Restraint System (SRS)“AIR
BAG”and“SEAT BELT PRE-TENSIONER”
NLBR0081The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL V10 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
SBR686C
Precautions for Brake SystemNLBR0002+Recommended fluid is brake fluid“DOT 4”.
+Never reuse drained brake fluid.
+Be careful not to splash brake fluid on painted areas.
+To clean or wash all parts of master cylinder, disc brake
caliper and wheel cylinder, use clean brake fluid.
+Never use mineral oils such as gasoline or kerosene. They
will ruin rubber parts of the hydraulic system.
+Use flare nut wrench when removing and installing brake
tube.
+Always torque brake lines when installing.
+Burnish the brake contact surfaces after refinishing or
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to“Brake Burnishing Procedure”,“ON-VEHICLE
SERVICE”, BR-7.
WARNING:
+Clean brake pads with a waste cloth, then wipe with a dust
collector.
PRECAUTIONS
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
BR-3