differential NISSAN ALMERA TINO 2001 Service Repair Manual

CONTROL UNIT (EEPROM).......................................182
Description ...............................................................182
Diagnostic Procedure ..............................................183
TROUBLE DIAGNOSES FOR NON-DETECTABLE
ITEMS...........................................................................184
PNP Switch, Stop Lamp Switch and Throttle
Position Switch ........................................................184
Diagnostic Procedure ..............................................184
Wiring Diagram - AT - NONDTC .............................188
TROUBLE DIAGNOSES FOR SYMPTOMS...............192
SPORT Indicator Lamp Does Not Come On ..........192
A/T SHIFT LOCK SYSTEM.........................................195
Description ...............................................................195
Shift Lock System Electrical Parts Location............195
Wiring Diagram - SHIFT -........................................196
Diagnostic Procedure ..............................................198
KEY INTERLOCK CABLE..........................................202
Components.............................................................202
Removal ...................................................................202
Installation ................................................................203ON-VEHICLE SERVICE..............................................204
Control Cable Adjustment ........................................204
Park/Neutral Position (PNP) Switch Adjustment .....204
Differential Side Oil Seal Replacement ...................204
REMOVAL AND INSTALLATION...............................206
Removal ...................................................................206
Inspection.................................................................206
Installation ................................................................207
Air Breather Hose ....................................................208
CVT Fluid Cooler .....................................................208
Components.............................................................209
SERVICE DATA AND SPECIFICATIONS (SDS).......210
General Specifications .............................................210
Stall Revolution ........................................................210
Line Pressure...........................................................210
Removal and Installation .........................................210
A/T Fluid Temperature Sensor.................................210
Solenoid Valves .......................................................210
Dropping Resistor ....................................................210
CONTENTS(Cont'd)
AT-3

Special Service ToolsNLAT0006
Tool number
Tool nameDescription
ST2505S001
Oil pressure gauge set
1 ST25051001
Oil pressure gauge
2 ST25052000
Hose
3 ST25053000
Joint pipe
4 ST25054000
Adapter
5 ST25055000
Adapter
NT097
Measuring line pressure and governor pressure
KV31103000
Drift
NT105
Installing differential side oil seal
(Use with ST35325000)
a: 59 mm (2.32 in) dia.
b: 49 mm (1.93 in) dia.
ST35325000
Drift
NT417
Installing differential side oil seal
(Use with KV31103000)
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12 x 1.5P
PREPARATION
Special Service Tools
AT-9

SAT658J
Control Cable AdjustmentNLAT0111Move selector lever from the ªPº position to the ªLº position. You
should be able to feel the detents in each position. If the detents
cannot be felt or if the pointer indicating the position is improperly
aligned, the control cable needs adjustment.
1. Place selector lever in ªPº position.
2. Loosen control cable lock nut and place manual shaft in ªPº
position.
CAUTION:
Turn wheels more than 1/4 rotations and apply the park lock.
3. Tighten control cable lock nut.
: 12 - 14 N´m (1.2 - 1.5 kg-m,9-10ft-lb)
4. Move selector lever from ªPº to ªLº position again. Make sure
that selector lever moves smoothly.
5. Apply grease to contacting areas of selector lever and control
cable. Install any part removed.
SAT659J
Park/Neutral Position (PNP) Switch AdjustmentNLAT01121. Remove control cable end from manual shaft.
2. Set manual shaft in ªNº position.
3. Loosen PNP switch fixing bolts.
4. Usea4mm(0.157 in) pin for this adjustment.
a. Insert the pin straight into the manual shaft adjustment hole.
b. Rotate PNP switch until the pin can also be inserted straight
into hole in PNP switch.
5. Tighten PNP switch fixing bolts.
: 4.9 - 6.8 N´m (0.5 - 0.7 kg-m, 44 - 60 in-lb)
6. Remove pin from adjustment hole after adjusting PNP switch.
7. Reinstall any part removed.
8. Adjust control cable. Refer to ªControl Cable Adjustmentº.
9. Check continuity of PNP switch. Refer to AT-72.
SAT660J
Differential Side Oil Seal ReplacementNLAT01131. Remove drive shaft assemblies. Refer to AX section (ªDrive
Shaftº, ªFRONT AXLEº).
2. Remove oil seals.
ON-VEHICLE SERVICE
Control Cable Adjustment
AT-204

SAT661JB
3. Install oil seals.
+Apply CVT fluid to oil seal surface before installing.
+Install oil seals so that dimensions ªAº and ªBº are within
specifications.
Unit: mm (in)
AB
5.5 - 6.5 (0.217 - 0.256) þ0.5 to 0.5 (þ0.020 to 0.020)
4. Reinstall any part removed.
ON-VEHICLE SERVICE
Differential Side Oil Seal Replacement (Cont'd)
AT-205

SBR686C
Precautions
PRECAUTIONSNLAX0001+When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+After installing removed suspension parts, check wheel
alignment and adjust if necessary.
+Use flare nut wrench when removing or installing brake
tubes.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNLAX0002
Tool number
Tool nameDescription
HT72520000
Ball joint remover
NT146
Removing tie-rod outer end and lower ball joint
KV38106800
Differential side oil seal
protector
NT147
Installing drive shaft
KV38106800
COMMERCIAL SERVICE TOOLSNLAX0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
FRONT AXLE
Precautions
AX-2

SFA090A
REMOVALNLAX00141. Remove wheel bearing lock nut.
Brake caliper need not be disconnected. Do not twist or
stretch brake hose when moving components.
SFA153B
2. Remove strut lower mount bolts.
3. Remove brake hose clip.
SFA499A
4. Separate drive shaft from knuckle by lightly tapping it. If it is
hard to remove, use a puller.
Cover boots with shop towel so as not to damage them
when removing drive shaft.
Refer to“Wheel Hub and Knuckle”,“FRONT AXLE”, AX-5.
5. Remove right drive shaft from transaxle.
NAX004
6. Remove left drive shaft from transaxle.
+Pry off drive shaft from transaxle as shown at left.
SFA482-D
INSTALLATIONNLAX0015Transaxle SideNLAX0015S011. Drive a new oil seal to transaxle. Refer to MT-15 or AT-204,
“Replacing Oil Seal”or“Differential Side Oil Seal
Replacement”,“ON-VEHICLE SERVICE”.
2. Set Tool along the inner circumference of oil seal.
FRONT AXLE
Drive Shaft (Cont’d)
AX-11

General SpecificationsNLEM0143
Cylinder arrangementIn-line 4
Displacement cm
3(cu in)1,998 (121.92)
Bore and stroke mm (in)86´86 (3.39´3.39)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Number of main bearings5
Compression ratio10.0
Valve timing
Unit: degree
EM120
abcde f
232É 240É 6É 54É 3É 49É
Compression PressureNLEM0144Unit: kPa (kg/cm2, psi)/300 rpm
Compression pressureStandard 1,275 (13.01, 184.9)
Minimum 1,079 (11.01, 156.5)
Differential limit between cylinders 98 (1.0, 14)
Cylinder HeadNLEM0147Unit: mm (in)
SEM043F
Standard Limit
Head surface distortion Less than 0.03 (0.0012) 0.1 (0.004)
Nominal cylinder head
height ªHº136.9 - 137.1 (5.390 - 5.398)
Resurfacing limit 0.2 (0.008)*
*Total amount of cylinder head resurfacing plus cylinder block resurfacing
SERVICE DATA AND SPECIFICATIONS (SDS)SR
General Specifications
EM-146

General SpecificationsNLEM0075
Cylinder arrangementIn-line 4
Displacement cm
3(cu in)2,184 (133.27)
Bore and stroke mm (in)86 x 94 (3.39 x 3.70)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Number of main bearings5
Compression ratio18.0
Compression PressureNLEM0076Unit: kPa (bar, kg/cm2, psi)/200 rpm
Compression pressureStandard 3,138 (31.4, 32.0, 455)
Minimum 2,452 (24.5, 25.0, 356)
Differential limit between cylinders 490 (4.9, 5.0, 71)
Belt DeflectionNLEM0111
Applied belt Belt specificationBelt deflection with 98 N (10 kg, 22 lb) force applied*
mm (in)
New AdjustedLimit for re-tighten-
ing
Air conditioner compressor belt HA type low edge belt4-5
(0.16 - 0.20)6-7
(0.24 - 0.28)8.5 (0.335)
Alternator & water pump beltHA type low-edge wide angle
belt9.0 - 10.5
(0.354 - 0.413)11.0 - 12.5
(0.433 - 0.492)16.5 (0.650)
*: When engine is cold.
Cylinder HeadNLEM0077Unit: mm (in)
Standard Limit
Head surface distortion Less than 0.03 (0.0012) 0.04 (0.0016)
JEM204G
SERVICE DATA AND SPECIFICATIONS (SDS)YD
General Specifications
EM-241

NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Manifold absolute pressure MAP ***
Manifold absolute pressure/Barometric
pressure switch solenoid valveMAP/BARO switch solenoid valve ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection system MFI system Fuel injection control
Neutral position switch *** Neutral switch
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnoses
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Periodic trap oxidizer system PTOX system ***
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control
solenoid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
Simultaneous multiport fuel injection sys-
tem*** Simultaneous fuel injection
ISO 15031–2 TERMINOLOGY LIST
ISO 15031–2 Terminology List (Cont’d)
GI-50

Canister - See EVAP canister .......... EC-39, 573
Charging system ....................................... SC-24
Cigarette lighter ....................................... EL-195
Circuit breaker ........................................... EL-32
Closed throttle position switch ....... EC-352, 872
Clutch cover .............................................. CL-22
Clutch disc ................................................. CL-22
Clutch master cylinder ............................... CL-11
Clutch operating cylinder ........................... CL-14
Clutch pedal .............................................. CL-10
Clutch release bearing ........................ CL-17, 20
Clutch release mechanism .................. CL-17, 20
Clutch withdrawal lever ....................... CL-17, 20
Coil spring (front) ...................................... SU-10
Coil spring (rear) ....................................... SU-23
Collision diagnosis .................................... RS-66
Combination lamp, rear, removal and
installation .............................................. BT-38
Combination meter removal and instal-
lation - See Instrument panel ................ BT-22
Combination meter .................................. EL-130
Combination switch ................................... EL-64
Compression pressure ........................... EM-164
Compressor clutch removal and
installation .............................................. HA-90
Compressor precaution ............................... HA-5
Compressor special service tool ................. HA-9
Connecting rod bearing clearance .. EM-58, 140,
232
Connecting rod bushing clearance .. EM-59, 141,
234
Connecting rod ......................... EM-55, 136, 227
Console box - See Instrument panel ......... BT-22
Control lever (M/T) .................................... MT-23
Converter housing installation ................. AT-207
Coolant mixture ratio ................................ MA-22
Cooling circuit (engine) ................. LC-12, 32, 53
Cooling fan control system ........................ LC-59
Cooling fan control ............... EC-373, 882, 1201
Cooling fan motor ........................... EC-385, 899
Cooling fan relay ............................. EC-384, 898
Coupling sleeve (M/T) ........................ MT-25, 63
Crank angle sensor built into distribu-
tor - See Camshaft position
sensor .................................................. EC-825
Crankcase emission control system -
See Positive crankcase ventilation ...... EC-42,
576, 1082
Crankcase ventilation system - See
Positive crankcase ventilation ...... EC-42, 576,
1082
Crankshaft position sensor (OBD) . EC-295, 439,
819, 969
Crankshaft position sensor (POS) .. EC-295, 439
Crankshaft position sensor (TDC) ......... EC-1166
Crankshaft ................................ EM-57, 138, 229
Cylinder block ........................... EM-52, 133, 221
Cylinder head ........................... EM-33, 108, 200D
DEF - Wiring diagram .............................. EL-199
DTC work support ............................. EC-91, 615
Data link connector for Consult ....... EC-43, 577,
1102
Daytime light system ................................. EL-73
Detonation sensor - See Knock
sensor .......................................... EC-291, 815
Diagnosis sensor unit ............................... RS-21
Diagnostic trouble code (DTC) for
OBD system ................... EC-16, 70, 550, 595,
1064, 1096
Diagnostic trouble code (DTC) inspec-
tion priority chart ......................... EC-122, 646
Differential gear (FF M/T) ............. MT-25, 63, 77
Dimensions ................................................. GI-41
Dome light - See Interior lamp ................ EL-116
Door glass ................................................. BT-14
Door lock ................................................... BT-18
Door mirror ................................................ BT-63
Door trim .................................................... BT-32
Door, front .................................................. BT-13
Door, rear ................................................... BT-13
Drive plate runout ..................... EM-60, 142, 235
Drive shaft (front) ...................................... AX-10
Dropping resistor (A/T) .................... AT-103, 163
Dual pressure switch ................................ HA-12
E
ECCS-D control module ... EC-1129, 1177, 1185,
1253, 1255, 1260, 1262
ECM input/output signal ........ EC-133, 657, 1129
ECTS - Wiring diagram ......... EC-171, 696, 1150
EGR control valve ................................... EC-400
EGR temperature sensor ................ EC-386, 915
EGR volume control valve ............ EC-319, 1277
EGR/TS - Wiring diagram ............... EC-389, 918
EGRC/V - Wiring diagram ....................... EC-322
EGRC1 - Wiring diagram ....... EC-314, 397, 449,
838, 925, 978, 1279
EVAP canister purge volume control
solenoid valve ............................... EC-40, 574
EVAP canister purge volume control
valve ............................ EC-332, 458, 852, 986
EVAP canister ................................... EC-40, 574
Electric sunroof ........................................ EL-238
Electrical diagnoses ................................... GI-21
Electrical ignition system .................. EC-37, 571
Electrical load signal circuit .......... EC-535, 1050
Electrical unit ........................................... EL-530
Electrical units location ............................ EL-442
Electronic fuel injection pump .... EC-1087, 1187,
1194, 1218, 1225, 1232, 1239, 1246, 1264
Engine compartment ................................. BT-66
Engine control circuit diagram ......... EC-30, 564,
1074
ALPHABETICAL INDEX
IDX-3