engine NISSAN ALTIMA 2002 L31 / 3.G Repair Manual

WARNING
Be careful not to allow your hands, hair,
jewelry or clothing to come into contact
with, or get caught in, engine belts or
the engine cooling fan. The engine
cooling fan motor can start at any time
when the coolant temperature is high.
6. After the engine cools down, check the
coolant level in the reservoir tank with the
engine running. Add coolant to the res-
ervoir tank if necessary. Have your ve-
hicle repaired at an authorized NISSAN
dealer.When towing your vehicle, all State (Provin-
cial in Canada) and local regulations for tow-
ing must be followed. Incorrect towing equip-
ment could damage your vehicle. Towing
instructions are available from an authorized
NISSAN dealer. Local service operators will
generally be familiar with the applicable laws
and procedures for towing. To assure proper
towing and to prevent accidental damage to
your vehicle, NISSAN recommends having a
service operator tow your vehicle. It is advis-
able to have the service operator carefully
read the following precautions:
WARNING
cNever ride in a vehicle that is being
towed.
cNever get under your vehicle after it
has been lifted by a tow truck.
CAUTION
cWhen towing, make sure that the
transmission, axles, steering system
and powertrain are in working con-
dition. If any unit is damaged, dollies
must be used.
cAlways attach safety chains before
towing.
ACE0511
TOWING YOUR VEHICLE
In case of emergency6-9
ZX

8 Maintenance and do-it-yourself
Maintenance requirements .....................................8-2
General maintenance .............................................8-3
Explanation of general maintenance
items ..................................................................8-3
Maintenance precautions .......................................8-5
Engine compartment check locations QR
engine .....................................................................8-7
Engine compartment check locations VQ
engine .....................................................................8-8
Engine cooling system ...........................................8-9
Checking engine coolant level ..........................8-9
Changing engine coolant ................................8-10
Engine oil .............................................................8-10
Checking engine oil level ................................8-10
Changing engine oil ........................................8-11
Changing engine oil filter.................................8-13
Automatic transmission fluid ................................8-14
Temperature conditions for checking ..............8-14
Power steering fluid..............................................8-15
Brake and clutch fluid...........................................8-16
Brake fluid........................................................8-16
Clutch fluid .......................................................8-16Window washer fluid ............................................8-17
Battery ..................................................................8-17
Jump starting ...................................................8-18
Drive belts ............................................................8-19
Spark plugs ..........................................................8-20
Replacing spark plugs (QR25DE) ...................8-20
Replacing spark plugs (VQ35DE) ...................8-20
Air cleaner ............................................................8-21
Cabin air filter (if so equipped) ........................8-21
Windshield wiper blades ......................................8-24
Cleaning ..........................................................8-24
Replacing .........................................................8-24
Parking brake and brake pedal ............................8-25
Checking parking brake...................................8-25
Checking brake pedal .....................................8-25
Brake booster ..................................................8-26
Clutch pedal .........................................................8-26
Checking clutch pedal .....................................8-26
Fuses ....................................................................8-27
Engine compartment .......................................8-27
Passenger compartment .................................8-28
Keyfob battery replacement .................................8-29
ZX

Your new NISSAN has been designed to
have minimum maintenance requirements
with longer service intervals to save you
both time and money. However, some day-
to-day and regular maintenance is essential
to maintain your NISSAN's good mechani-
cal condition, as well as its emission and
engine performance.
It is the owner's responsibility to make sure
that the scheduled maintenance, as well as
general maintenance, is performed.
As the vehicle owner, you are the only one
who can ensure that your vehicle receives
proper maintenance. You are a vital link in
the maintenance chain.
Scheduled maintenance
For your convenience, both required and
optional scheduled maintenance items are
described and listed in your ªNissan Service
and Maintenance Guide.º You must refer to
that guide to ensure that necessary mainte-
nance is performed on your Nissan at regu-
lar intervals.
General maintenance
General maintenance includes those items
which should be checked during normalday-to-day operation of the vehicle. They
are essential if your vehicle is to continue to
operate properly. It is your responsibility to
perform these maintenance procedures
regularly as prescribed.
Performing general maintenance checks re-
quire minimal mechanical skill and only a
few general automotive tools.
These checks or inspections can be done
by yourself, a qualified technician or, if you
prefer, an authorized NISSAN dealer.
Where to go for service
If maintenance service is required or your
vehicle appears to malfunction, have the
systems checked and tuned by an autho-
rized NISSAN dealer.
NISSAN technicians are well-trained spe-
cialists who are kept up-to-date with the
latest service information through technical
bulletins, service tips, and in-dealership
training programs. They are completely
qualified to work on NISSAN vehicles
beforethey work on your vehicle, rather
than after they have worked on it.
You can be confident that an authorized
NISSAN dealer's service department per-forms the best job to meet the maintenance
requirements on your vehicle Ð in a reliable
and economic way.
MAINTENANCE
REQUIREMENTS
8-2Maintenance and do-it-yourself
ZX

Steering wheelCheck for changes in the
steering conditions, such as excessive free-
play, hard steering or strange noises.
SeatsCheck seat position controls such as
seat adjusters, seatback recliner, etc. to
ensure they operate smoothly and all
latches lock securely in every position.
Check that the head restraints move up and
down smoothly and the locks (if so
equipped) hold securely in all latched posi-
tions.
Seat beltsCheck that all parts of the seat
belt system (e.g., buckles, anchors, adjust-
ers and retractors) operate properly and
smoothly, and are installed securely. Check
the belt webbing for cuts, fraying, wear or
damage.
Accelerator pedalCheck the pedal for
smooth operation and make sure the pedal
does not catch or require uneven effort.
Keep the floor mat away from the pedal.
Clutch pedal*Make sure the pedal oper-
ates smoothly and check that it has the
proper free travel.
BrakesCheck that the brakes do not pull
the vehicle to one side when applied.Brake pedal and booster*Check the pedal
for smooth operation and make sure it has
the proper distance under it when de-
pressed fully. Check the brake booster func-
tion. Be certain to keep the floor mat away
from the pedal.
Parking brake*Check that the lever has
the proper travel and confirm that your
vehicle is held securely on a fairly steep hill
with only the parking brake applied.
Automatic transmission P (Park) posi-
tion mechanismCheck that the lock re-
lease button on the selector lever operates
properly and smoothly. On a fairly steep hill
check that your vehicle is held securely with
the selector lever in the P position without
applying any brakes.
Under the hood and vehicle
The maintenance items listed here should
be checked periodically (e.g., each time you
check the engine oil or refuel).
Windshield washer fluid*Check that there
is adequate fluid in the reservoir.
Engine oil level*Check the level after
parking the vehicle on a level surface with
the engine off. Wait more than 10 minutesfor the oil to drain back into the oil pan.
Brake and clutch fluid levels*Make sure
that the brake and clutch fluid level is be-
tween the MIN and MAX lines on the reser-
voir.
Power steering fluid level* and lines
Check the level when the fluid is cold, with
the engine off. Check the lines for proper
attachment, leaks, cracks, etc.
Automatic transmission fluid level*
Check the level after putting the selector
lever in P with the engine idling at operating
temperature.
Engine coolant level*Check the coolant
level when the engine is cold.
Radiator and hosesCheck the front of the
radiator and clean off any dirt, insects,
leaves, etc., that may have accumulated.
Make sure the hoses have no cracks, de-
formation, rot or loose connections.
Engine drive belts*Make sure the drive
belts are not frayed, worn, cracked or oily.
Battery*Check the fluid level in each cell. It
should be between the MAX and MIN lines.
Vehicles operated in high temperatures or
under severe conditions require frequent
8-4Maintenance and do-it-yourself
ZX

checks of the battery fluid level.
Exhaust systemMake sure there are no
loose supports, cracks or holes. If the sound
of the exhaust seems unusual or there is a
smell of exhaust fumes, immediately have
the exhaust system inspected by an autho-
rized NISSAN dealer. See the carbon mon-
oxide warning in the ``Starting and driving''
section of this manual.
UnderbodyThe underbody is frequently
exposed to corrosive substances such as
those used on icy roads or to control dust. It
is very important to remove these sub-
stances from the underbody, otherwise rust
may form on the floor pan, frame, fuel lines
and exhaust system. At the end of winter,
the underbody should be thoroughly flushed
with plain water, in those areas where mud
and dirt may have accumulated. See the
``Appearance and care'' section of this
manual.
Fluid leaksCheck under the vehicle for
fuel, oil, water or other fluid leaks after the
vehicle has been parked for a while. Water
dripping from the air conditioner after use is
normal. If you should notice any leaks or if
gasoline fumes are evident, check for the
cause and have it corrected immediately.When performing any inspection or mainte-
nance work on your vehicle, always take
care to prevent serious accidental injury to
yourself or damage to the vehicle. The
following are general precautions which
should be closely observed.
WARNING
cPark the vehicle on a level surface,
apply the parking brake securely and
block the wheels to prevent the ve-
hicle from moving. For manual trans-
mission models, move the shift lever
to (N) Neutral. For an automatic
transmission models, move the shift
selector lever to P (Park).
cBe sure the ignition key is in the OFF
or LOCK position when performing
any parts replacement or repairs.
cYour vehicle is equipped with an
automatic engine cooling fan. It may
come on at any time without warn-
ing, even if the ignition key is in the
OFF position and the engine is not
running. To avoid injury, always dis-
connect the negative battery cable
before working near the fan.c
If you must work with the engine run-
ning, keep your hands, clothing, hair
and tools away from moving fans,
belts and any other moving parts.
cIt is advisable to secure or remove
any loose clothing and remove any
jewelry, such as rings, watches, etc.
before working on your vehicle.
cAlways wear eye protection when-
ever you work on your vehicle.
cIf you must run the engine in an
enclosed space such as a garage, be
sure there is proper ventilation for
exhaust gases to escape.
cNever get under the vehicle while it
is supported only by a jack. If it is
necessary to work under the vehicle,
support it with safety stands.
c
Keep smoking materials, flame and
sparks away from the fuel tank and
battery.
cOn gasoline engine models with the
multiport fuel injection (MFI) system,
the fuel filter or fuel lines should be
serviced by an authorized NISSAN
MAINTENANCE
PRECAUTIONS
Maintenance and do-it-yourself8-5
ZX

dealer because the fuel lines are
under high pressure even when the
engine is off.
CAUTION
cDo not work under the hood while
the engine is hot. Turn off the engine
and wait until it cools down.
cNever connect or disconnect the bat-
tery or any transistorized compo-
nent while the ignition is in the ON
position.
cNever leave the engine or automatic
transmission related component
harnesses disconnected while the
ignition is in the ON position.
c
Avoid contact with used engine oil
and coolant. Improperly disposed
engine oil, engine coolant, and/or
other vehicle fluids can damage the
environment. Always conform to lo-
cal regulations for disposal of ve-
hicle fluid.
This ``Maintenance and do-it-yourself'' sec-
tion gives instructions regarding only those
items which are relatively easy for an owner
to perform.
A genuine NISSAN service manual is also
available. See ``Owner's manual/service
manual order information'' in the ``Technical
and consumer information'' section.
You should be aware that incomplete or
improper servicing may result in operating
difficulties or excessive emissions, and
could affect your warranty coverage.If in
doubt about any servicing, have it done
by an authorized NISSAN dealer.
8-6Maintenance and do-it-yourself
ZX

1. Power steering fluid reservoir
2. Spark plug caps
3. Brake fluid reservoir
4. Clutch fluid reservoir (M/T models)
5. Air cleaner
6. Battery
7. Fuse/fusible link box
8. Transmission dipstick (A/T models)
9. Engine oil dipstick
10. Radiator cap
11. Fuse block
12. Windshield washer fluid reservoir
13. Coolant reservoir
14. Engine oil filler cap
NOTE: Engine cover removed for clarity
LDI0073
ENGINE COMPARTMENT
CHECK LOCATIONS QR
ENGINE
Maintenance and do-it-yourself8-7
ZX

1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Clutch fluid reservoir (M/T models)
5. Air cleaner
6. Battery
7. Fuse/fusible link box
8. Transmission dipstick (A/T models)
9. Engine oil dipstick
10. Radiator cap
11. Fuse block
12. Windshield washer fluid reservoir
13. Coolant reservoir
NOTE: Engine cover removed for clarity
LDI0074
ENGINE COMPARTMENT
CHECK LOCATIONS VQ
ENGINE
8-8Maintenance and do-it-yourself
ZX

The engine cooling system is filled at the
factory with a high-quality, year-round, anti-
freeze coolant solution. The anti-freeze so-
lution contains rust and corrosion inhibitors,
therefore additional engine cooling system
additives are not necessary.
CAUTION
When adding or replacing coolant, be
sure to use only an ethelene glycol anti-
freeze with the proper mixture ratio of
50% Genuine Nissan Anti-freeze coolant
or equivalent and 50% demineralized or
distilled water. The use of other types of
coolant solutions may damage the en-
gine cooling system.
Outside
temperature
down toGenuine
Nissan
Anti-freeze
coolant or
equivalentDemineral-
ized or dis-
tilled water
ÉC ÉF
þ35 þ30 50% 50%
WARNING
cNever remove the radiator cap when
the engine is hot. Serious burns
could be caused by high pressure
fluid escaping from the radiator.
c
The radiator is equipped with a pres-
sure type radiator cap. To prevent
engine damage, use only a genuine
NISSAN radiator cap.
CHECKING ENGINE COOLANT
LEVEL
Check the coolant level in the reservoir
when the engine is cold. If the coolant level
is below MIN, add coolant up to the MAX
level. If the reservoir is empty, check the
coolant level in the radiatorwhen the en-
gine is cold.If there is insufficient coolant
in the radiator, fill the radiator with coolant
up to the filler opening and also add it to the
reservoir up to the MAX level.
If the cooling system frequently requires
coolant, have it checked by an autho-
rized NISSAN dealer.
WDI0144
ENGINE COOLING SYSTEM
Maintenance and do-it-yourself8-9
ZX

CHANGING ENGINE COOLANT
An authorized NISSAN dealer can change
the engine coolant. The service procedure
is found in NISSAN's Service Manual.
Improper servicing can result in reduced
heater performance and engine over-
heating.
WARNING
cTo avoid the danger of being
scalded, never change the coolant
when the engine is hot.
cNever remove the radiator cap when
the engine is hot. Serious burns
could be caused by high pressure
fluid escaping from the radiator.
cAvoid direct skin contact with used
coolant. If skin contact is made,
wash thoroughly with soap or hand
cleaner as soon as possible.
cKeep coolant out of reach of children
and pets.
CHECKING ENGINE OIL LEVEL
1. Park the vehicle on a level surface and
apply the parking brake.
2. Start the engine and let it idle until it
reaches operating temperature.
3. Turn off the engine.Wait more than 10
minutes for the oil to drain back into
the oil pan.
4. Remove the dipstick and wipe it clean.
Reinsert it all the way.
WDI0145WDI0146
ENGINE OIL
8-10Maintenance and do-it-yourself
ZX