engine NISSAN FRONTIER 2001 D22 / 1.G Manual PDF

Distance A:
Manual
TransmissionAutomatic
Transmission
Rear
Wheel ABS4 1/8 in.
(105mm)4 1/2 in.
(115mm)
Four Wheel
ABS4 in.
(100mm)4 1/4 in.
(110mm)
If it is out of the range shown above, see an
authorized NISSAN dealer.
Self-adjusting brakes
Your vehicle is equipped with self-adjusting
brakes.
The front disc-type brakes self-adjust every
time the brake pedal is applied. The rear
drum-type brakes on two-wheel drive trucks
self-adjust every time the parking brake is
applied. The rear drum-type brakes on four-
wheel drive trucks self-adjust every time the
brake pedal is applied. If the brake pedal
goes down farther than normal, it may be
due to a lack of adjustment of the rear drum
brakes. Apply the parking brake several
times.
WARNING
If the brake pedal height does not re-
turn to normal, see an authorized NIS-
SAN dealer and have it checked.
Brake pad wear indicators
The disc brake pads on your vehicle have
audible wear indicators. When a brake pad
requires replacement, it will make a high
pitched scraping or screeching sound when
the vehicle is in motion whether or not the
brake pedal is depressed. Have the brakes
checked as soon as possible if the wear
indicator sound is heard.
Under some driving or climate conditions,
occasional brake squeak, squeal or other
noise may be heard. Occasional brake
noise during light to moderate stops is nor-
mal and does not affect the function or
performance of the brake system.
The rear drum brakes (if so equipped) do
not have audible wear indicators. Should
you ever hear an unusually loud noise from
the rear drum brakes, have them inspected
as soon as possible by an authorized NIS-
SAN dealer.Proper brake inspection intervals should
be followed.For more information regard-
ing brake inspections, see the appropriate
maintenance schedule information in the
``Maintenance Schedule'' section of this
manual.
BRAKE BOOSTER
Check the brake booster function with the
following steps:
1. With the engine off, press and release
the brake pedal several times. When
brake pedal movement (distance of
travel) remains the same from one pedal
application to the next, continue on to
next step.
2. While depressing the brake pedal, start
the engine. The pedal height should drop
a little.
3. With the brake pedal depressed, stop the
engine. Keeping the pedal depressed for
about 30 seconds, the pedal height
should not change.
4. Run the engine for one minute without
depressing the brake pedal, then turn it
off. Depress the brake pedal several
times. The pedal travel distance will de-
Do-it-yourself
8-25
ZX

FCC Notice:
Changes or modification not expressly
approved by the manufacturer for com-
pliance could void the user's authority to
operate the equipment.
This device complies with part 15 of the
FCC Rules and RSS-210 of Industry
Canada.
Operation is subject to the following two
conditions: (1) This device may not
cause harmful interference, and (2) this
device must accept any interference re-
ceived including interference that may
cause undesired operation of the device.HEADLIGHTS
The headlight is a semi-sealed beam type
which uses a replaceable headlight (halo-
gen) bulb. A bulb can be replaced from
inside the engine compartment without re-
moving the headlight assembly.
CAUTION
cHigh pressure halogen gas is sealed
inside the halogen bulb. The bulb
may break if the glass envelope is
scratched or the bulb is dropped.
cWhen handling the bulb, do not
touch the glass envelope.
CAUTION
cUse the same number and wattage
as originally installed:
Wattage 65/55
Bulb No. HB5/9007*
*: Always check with the Parts De-
partment at an authorized NISSAN
dealer for the latest parts informa-
tion.
LDI0058
LIGHTS
Do-it-yourself8-29
ZX

cAiming is not necessary after replac-
ing the bulb. When aiming adjust-
ment is necessary, contact an autho-
rized NISSAN dealer.
cDo not leave the bulb out of the
headlight reflector for a long period
of time as dust, moisture, and smoke
may enter the headlight body and
affect the performance of the head-
light.
Replacing the headlight bulb
1. Open the hood.
2. Disconnect the negative (2) battery
cable.
3 Disconnect the electrical connector from
the rear end of the bulb.
4. Turn the bulb retaining ring counterclock-
wise until it is free from the headlamp
reflector and then remove it.
5. Carefully remove the headlight bulb. Do
not shake or rotate the bulb when remov-
ing it.
DO NOT TOUCH THE BULB.6. Install the new bulb in the reverse order
of removal.
cBe sure the lip of the bulb socket
contacts the headlight body.
Adjusting the headlight aim
Before performing aiming adjustment, make
sure of the following:
a. Use an aiming wall screen.
b. Keep all of the tires inflated to the correct
pressure.
c. Place the vehicle and screen on level
ground.
d. See that the vehicle is unloaded (except
for full levels of coolant, engine oil and
fuel, and that the spare tire, jack, and
tools are stored). Have the driver or an
equivalent weight placed in the driver's
seat.
1. Open the hood. Turn headlamp low
beam on.
2. Adjust the vertical aim by turning the
adjustment screw.
cCover the opposite lamp and ensure the
fog lamps (if so equipped) are turned off.cAdjust beam pattern until cutoff line is
positioned at the same height off ground
as bulb center (on H-line).
8-30Do-it-yourself
ZX

Your new NISSAN has been designed to
have minimum maintenance requirements
with longer service intervals to save you
both time and money. However, some day-
to-day and regular maintenance is essential
to maintain your NISSAN's good mechani-
cal condition, as well as its emission and
engine performance.
It is the owner's responsibility to make sure
that the specified maintenance, as well as
general maintenance, is performed.
As the vehicle owner, you are the only one
who can ensure that your vehicle receives
proper maintenance. You are a vital link in
the maintenance chain.
General maintenance
General maintenance includes those items
which should be checked during normal
day-to-day operation of the vehicle. They
are essential if your vehicle is to continue to
operate properly. It is your responsibility to
perform these maintenance procedures
regularly as prescribed.
These checks or inspections can be done
by yourself, a qualified technician or, if you
prefer, an authorized NISSAN dealer.Periodic maintenance
The maintenance items listed under peri-
odic maintenance in this section are re-
quired to be serviced at regular intervals.
However, under severe driving conditions,
additional or more frequent maintenance
will be required.
Where to go for service
If maintenance service is required or your
vehicle appears to malfunction, have the
systems checked and tuned by an autho-
rized NISSAN dealer.
NISSAN technicians are well-trained spe-
cialists who and are kept up-to-date with the
latest service information through technical
bulletins, service tips, and in-dealership
training programs. They are completely
qualified to work on NISSAN vehicles
beforethey work on your vehicle, rather
than after they have worked on it.
You can be confident that an authorized
NISSAN dealer's service department per-
forms the best job to meet the maintenance
requirements on your vehicle Ð in a reliable
and economic way.During the normal day-to-day operation of
the vehicle, general maintenance should be
performed regularly as prescribed in this
section. If you detect any unusual sounds,
vibrations or smells, be sure to check for the
cause or have an authorized NISSAN
dealer do it promptly. In addition, you should
notify an authorized NISSAN dealer if you
think that repairs are required.
When performing any checks or mainte-
nance work, closely observe the precau-
tions in the ``Do-it-yourself'' section of this
manual.
EXPLANATION OF
MAINTENANCE ITEMS
Additional information on the following
items with ``*'' is found in the ``Do-it-
yourself'' section of this manual.
EXTERIOR MAINTENANCE
Outside the vehicle
The maintenance items listed here should
be performed from time to time, unless
otherwise specified.
Tires*Check the pressure with a gauge
periodically when at a service station, in-
MAINTENANCE
PRECAUTIONSGENERAL MAINTENANCE
9-2Maintenance
ZX

for smooth operation and make sure it has
the proper distance under it when de-
pressed fully. Check the brake booster func-
tion. Be certain to keep the floor mat away
from the pedal.
Parking brake*Check that the lever has
the proper travel and confirm that your
vehicle is held securely on a fairly steep hill
with only the parking brake applied.
Automatic transmission P (Park) posi-
tion mechanismCheck that the lock re-
lease button on the selector lever operates
properly and smoothly. On a fairly steep hill
check that your vehicle is held securely with
the selector lever in the P position without
applying any brakes.
Under the hood and vehicle
The maintenance items listed here should
be checked periodically (e.g., each time you
check the engine oil or refuel).
Additional information on the following
items with an ``*'' is found in the ``Do-it-
yourself operations'' section.
Windshield washer fluid*Check that there
is adequate fluid in the reservoir.
Engine oil level*Check the level afterparking the vehicle on a level surface with
the engine off. Wait a few minutes for the oil
to drain back into the oil pan.
Brake and clutch fluid levels*Make sure
that the brake and clutch fluid level is be-
tween the MIN and MAX lines on the reser-
voir.
Power steering fluid level* and lines
Check the level when the fluid is cold, with
the engine off. Check the lines for proper
attachment, leaks, cracks, etc.
Automatic transmission fluid level*
Check the level after putting the selector
lever in P with the engine idling at operating
temperature.
Engine coolant level*Check the coolant
level when the engine is cold.
Radiator and hosesCheck the front of the
radiator and clean off any dirt, insects,
leaves, etc., that may have accumulated.
Make sure the hoses have no cracks, de-
formation, rot or loose connections.
Engine drive belts*Make sure the drive
belts are not frayed, worn, cracked or oily.
Battery*Check the fluid level in each cell. It
should be between the MAX and MIN lines.Exhaust systemMake sure there are no
loose supports, cracks or holes. If the sound
of the exhaust seems unusual or there is a
smell of exhaust fumes, immediately have
the exhaust system inspected by an autho-
rized NISSAN dealer. See the carbon mon-
oxide warning in the ``Starting and driving''
section of this manual.
UnderbodyThe underbody is frequently
exposed to corrosive substances such as
those used on icy roads or to control dust. It
is very important to remove these sub-
stances from the underbody, otherwise rust
may form on the floor pan, frame, fuel lines
and exhaust system. At the end of winter,
the underbody should be thoroughly flushed
with plain water, in those areas where mud
and dirt may have accumulated. See the
``Appearance and care'' section of this
manual.
Fluid leaksCheck under the vehicle for
fuel, oil, water or other fluid leaks after the
vehicle has been parked for a while. Water
dripping from the air conditioner after use is
normal. If you should notice any leaks or if
gasoline fumes are evident, check for the
cause and have it corrected immediately.
9-4Maintenance
ZX

Schedule 1
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or
months, whichever comes first.Miles ý 1,000 3.75 7.5 11.25 15 18.75 22.5 26.25 30 33.75 37.5 41.25 45 48.75 52.5 56.25 60
(km ý 1,000) (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) (78) (84) (90) (96)
Months 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48
Emission control system maintenance
Drive beltsI* I*
Air cleaner filter See NOTE (1) [R] [R]
Positive crankcase ventilation (PCV) filter See NOTE (2) [R] [R]
EVAP vapor linesI* I*
Fuel linesI* I*
Fuel filter See NOTE (2)*
Engine coolant See NOTE (3)R*
Engine oilRRRRRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRRRRRR
Spark plugs (Use PLATINUM-TIPPED type) Replace every 105,000 miles (169,000 km)
Intake and exhaust valve clearance (KA24DE only) See NOTE (4)*
Timing belt (VG33E/VG33ER only) Replace every 105,000 miles (169,000 km)
NOTE: (1) If operating mainly in dusty conditions, more frequent maintenance may be required.
(2) When the filter becomes clogged, the vehicle speed cannot be increased as the driver wishes. In such an event, replace the filter.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with an ``*'' are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals
are required.
9-6Maintenance
ZX

Schedule 2
Abbreviations: R = Replace I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Perform at number of miles, kilometers or
months, whichever comes first.Miles ý 1,000 7.5 15 22.5 30 37.5 45 52.5 60
(km ý 1,000) (12) (24) (36) (48) (60) (72) (84) (96)
Months 6 12 18 24 30 36 42 48
Emission control system maintenance
Drive beltsI* I*
Air cleaner filter[R] [R]
Positive crankcase ventilation (PCV) filter See NOTE (1) [R] [R]
EVAP vapor linesI* I*
Fuel linesI* I*
Fuel filter See NOTE (1)*
Engine coolant See NOTE (2)R*
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Spark plugs (Use PLATINUM-TIPPED type) Replace every 105,000 miles (169,000 km)
Intake and exhaust valve clearance (KA24DE only) See NOTE (3)*
Timing belt (VG33E/VG33ER only) Replace every 105,000 miles (169,000 km)
NOTE: (1) When the filter becomes clogged, the vehicle speed cannot be increased as the driver wishes. In such an event, replace the filter.
(2) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(3) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with an ``*'' are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals
are required.
9-8Maintenance
ZX

Maintenance for off-road driving
(
only)
Whenever you drive off-road through sand,
mud or water as deep as the wheel hub,
more frequent maintenance may be re-
quired of the following items:
¶Brake pads and rotors
¶Brake linings and drums
¶Brake lines and hoses
¶Wheel bearing grease and free-running
hub grease
¶Differential, transmission and transfer oil
¶Steering linkage
¶Propeller shafts and front drive shafts
¶Air cleaner filter
These items should be checked frequently
to assure safe and proper operation of your
vehicle.
EXPLANATION OF
MAINTENANCE ITEMS
Additional information on the following
items with an ``*'' is found in the ``Do-it-
yourself'' section of this manual.
Emission control system
maintenance
Drive belts*Check drive belts for wear,
fraying or cracking and also for proper ten-
sion. Replace any damaged drive belts.
Air cleaner filterUnder normal driving con-
ditions, the air cleaner filter should be re-
placed in accordance with the maintenance
schedule. However, driving the vehicle in
dusty areas may cause rapid clogging of the
element. Consequently, the element may
have to be replaced more frequently.
Positive crankcase ventilation (PCV) fil-
terUnder normal driving conditions, the
filter should be replaced in accordance with
the maintenance schedule. If the vehicle is
operated under extremely adverse weather
conditions or in areas where ambient tem-
peratures are either extremely low or ex-
tremely high, the filter may become cloggedmore rapidly. In such an event, replace the
filter immediately.
EVAP Vapor linesCheck vapor lines and
connections for leaks, looseness, or dete-
rioration. If leaks are found, replace the
lines.
Fuel linesCheck the fuel hoses, piping and
connections for leaks, looseness or deterio-
ration. Replace any damaged parts.
Fuel filterIf the vehicle is operated under
extremely adverse weather conditions or in
areas where ambient temperatures are ei-
ther extremely low or extremely high, the
filter might become clogged. In such an
event, replace the filter immediately.
Engine coolant*Flush and refill the cooling
system.
Engine oil and oil filter*Under normal
driving conditions, the engine oil and oil filter
should be replaced in accordance with the
maintenance schedule. However, under se-
vere driving conditions, they may have to be
replaced more frequently.
Spark plugs*Replace with new plugs hav-
ing the correct heat range.
9-10Maintenance
ZX

10 Technical and consumer information
Capacities and recommended fuel/lubricants ......10-2
Fuel recommendation ......................................10-4
Engine oil and oil filter recommendation .........10-6
Recommended SAE viscosity number ............10-7
Air conditioner system refrigerant and
lubricant recommendations .............................10-8
Specifications .......................................................10-9
Engine .............................................................10-9
Wheels and tires............................................10-10
Dimensions and weights ...............................10-11
When traveling or registering your vehicle in
another country ..................................................10-12
Vehicle identification ..........................................10-12
Vehicle identification number (VIN)
plate ...............................................................10-12
Vehicle identification number
(chassis number) ...........................................10-12
Engine serial number ....................................10-13
F.M.V.S.S. certification label .........................10-13
Emission control information label ................10-14
Tire placard....................................................10-14Air conditioner specification label ..................10-14
Installing front license plate................................10-15
Vehicle loading information ................................10-15
Terms.............................................................10-15
Determining vehicle load capacity.................10-16
Securing the load ..........................................10-16
Loading tips ...................................................10-17
Truck-camper loading information......................10-17
Payload weight ratings ..................................10-19
Measurement of weights ...............................10-22
Towing a trailer...................................................10-22
Maximum load limits ......................................10-22
Towing load/specification chart .....................10-24
Towing safety ................................................10-25
Uniform tire quality grading ................................10-27
Emission control system warranty .....................10-28
Reporting safety defects (US only) ....................10-28
Readiness for inspection/maintenance (I/M)
test (US only) .....................................................10-29
In the event of a collision ..............................10-31
ZX

The following are approximate capacities. The actual refill capacities may be a little different. When refilling, follow the procedure
described in the ``Do-it-yourself'' section to determine the proper refill capacity.
Capacity (Approximate)
Recommended Fluids & Lubricants
US
measureImp
measureLiter
Fuel
KA24DE (4 cylinder) 15-7/8 gal 13-1/4 gal 60.2
Unleaded gasoline with an octane rating of at least 87
AKI (RON 91)*1
VG33E (6 cylinder) 19-3/8 gal 16-1/8 gal 73.4
VG33ER (6 cylinder
with supercharger)19-3/8 gal 16-1/8 gal 73.4Unleaded gasoline with an octane rating of at least 91
AKI (RON 96)*1
Engine oil
Drain and Refill
KA24DE
With oil filter 3-3/4 qt 3-1/8 qt 3.5cAPI Certification Mark *2
Without oil filter 3-1/2 qt 2-7/8 qt 3.3cAPI grade SG/SH, Energy ConservingI&II
or API grade SJ, Energy Conserving *2
VG33E/VG33ER With oil filter 3-1/2 qt 2-7/8 qt 3.3cILSAC grade GF-I & GF-II*2
Without oil filter 3-1/8 qt 2-5/8 qt 3.0
Cooling system (with heater and reservoir tank)
KA24DE M/T 7-3/4 qt 6-3/8 qt 7.3
A/T 7-1/2 qt 6-1/4 qt 7.150% Genuine NISSAN Anti-freeze coolant or equiva-
lent
VG33E/VG33ER
A/T & M/T11-5/8 qt 9-5/8 qt 10.95 50% Demineralized or distilled water
*1: For further details, see ``Fuel recommendation''.
*2: For further details, see ``Recommended SAE engine oil viscosity''.
CAPACITIES AND
RECOMMENDED FUEL/
LUBRICANTS
10-2Technical and consumer information
ZX