engine NISSAN FRONTIER 2002 D22 / 1.G Manual PDF

WARNING
Be sure the engine and ignition switch
are off and that the parking brake is
engaged securely.
CAUTION
Be sure to use the correct socket to
remove the spark plugs. An incorrect
socket can damage the spark plugs.
ADI1074
WDI0068
SPARK PLUGS
Maintenance and do-it-yourself8-21
ZX

Spark plug tightening torque:
14 to 22 ft-lb (20 to 29 Nzm)
4. Reconnect the spark plug cables to their
original positions.
REPLACING SPARK PLUGS (with
supercharger)
Please see your authorized NISSAN dealer
for assistance.
The filter element should not be cleaned
and reused as it is given a special treat-
ment. We recommend it be replaced ac-
cording to the maintenance intervals shown
in the ``NISSAN Service and Maintenance
Guide.'' When replacing the filter, wipe the
inside of the air cleaner housing and the
cover with a damp cloth.
WARNING
cOperating the engine with the air
cleaner removed can cause you or
others to be burned. The air cleaner
not only cleans the air, it stops flame
if the engine backfires. If it isn't there
and the engine backfires, you could
be burned. Do not drive with the air
cleaner removed, and be careful
when working on the engine with the
air cleaner removed.
ADI1079WDI0097
AIR CLEANER
Maintenance and do-it-yourself8-23
ZX

cNever pour fuel into the throttle body
or attempt to start the engine with
the air cleaner removed. Doing so
could result in serious injury.
8-24Maintenance and do-it-yourself
ZX

CAUTION
c
After wiper blade replacement, return
the wiper arm to its original position;
otherwise it may be damaged when
the engine hood is opened.
cMake sure the wiper blades contact
the glass; otherwise the arms may
be damaged from wind pressure.
cWorn windshield wiper blades can
damage the windshield and impair
driver vision.
CLEANING
If your windshield is not clear after using the
windshield washer or if a wiper blade chat-
ters when running, wax or another material
may be on the blade or windshield.
Clean the outside of the windshield with a
washer solution or a mild detergent. Your
windshield is clean if beads do not form
when rinsing with clear water.
Clean the blade by wiping it with a cloth
soaked in a washer solution or a mild deter-
gent. Then rinse the blade with clear water.
If your windshield is still not clear aftercleaning the blades and using the wiper,
replace the blades.REPLACING
Replace the wiper blades if they are worn.
1. Lift the wiper arm away from the wind-
shield.
2. Push the release tab, then move the
wiper blade down the wiper arm to re-
move.
3. Remove the wiper blade.
4. Insert the new wiper blade onto the wiper
arm until it clicks into place.
WDI0098
WINDSHIELD WIPER BLADES
Maintenance and do-it-yourself8-25
ZX

If you wax the surface of the hood, be
careful not to let wax get into the washer
nozzle. This may cause clogging or im-
proper windshield washer operation. If
wax gets into the nozzle, remove it with a
needle or small pin.
CHECKING PARKING BRAKE
From the released position, firmly push the
parking brake down. If the number of clicks
is out of the range listed above, see an
authorized NISSAN dealer.
CHECKING BRAKE PEDAL
With the engine running, check distance A
between the upper surface of the pedal and
the metal floor.
WDI0071
LDI0099DI0453
PARKING BRAKE AND BRAKE
PEDAL
8-26Maintenance and do-it-yourself
ZX

Distance A:
Manual
TransmissionAutomatic
Transmission
Rear
Wheel ABS4 1/8 in.
(105mm)4 1/2 in.
(115mm)
Four Wheel
ABS4 in.
(100mm)4 1/4 in.
(110mm)
If it is out of the range shown above, see an
authorized NISSAN dealer.
Self-adjusting brakes
Your vehicle is equipped with self-adjusting
brakes.
The front disc-type brakes self-adjust every
time the brake pedal is applied. The rear
drum-type brakes on two-wheel drive trucks
self-adjust every time the parking brake is
applied. The rear drum-type brakes on four-
wheel drive trucks self-adjust every time the
brake pedal is applied. If the brake pedal
goes down farther than normal, it may be
due to a lack of adjustment of the rear drum
brakes. Apply the parking brake several
times.
WARNING
If the brake pedal height does not re-
turn to normal, see an authorized
NISSAN dealer and have it checked.
Brake pad wear indicators
The disc brake pads on your vehicle have
audible wear indicators. When a brake pad
requires replacement, it will make a high
pitched scraping or screeching sound when
the vehicle is in motion whether or not the
brake pedal is depressed. Have the brakes
checked as soon as possible if the wear
indicator sound is heard.
Under some driving or climate conditions,
occasional brake squeak, squeal or other
noise may be heard. Occasional brake
noise during light to moderate stops is nor-
mal and does not affect the function or
performance of the brake system.
The rear drum brakes (if so equipped) do
not have audible wear indicators. Should
you ever hear an unusually loud noise from
the rear drum brakes, have them inspected
as soon as possible by an authorized
NISSAN dealer.Proper brake inspection intervals should
be followed.For more information regard-
ing brake inspections, see the appropriate
maintenance schedule information in the
``NISSAN Service and Maintenance Guide.''
BRAKE BOOSTER
Check the brake booster function with the
following steps:
1. With the engine off, press and release
the brake pedal several times. When
brake pedal movement (distance of
travel) remains the same from one pedal
application to the next, continue on to
next step.
2. While depressing the brake pedal, start
the engine. The pedal height should drop
a little.
3. With the brake pedal depressed, stop the
engine. Keeping the pedal depressed for
about 30 seconds, the pedal height
should not change.
4. Run the engine for one minute without
depressing the brake pedal, then turn it
off. Depress the brake pedal several
times. The pedal travel distance will de-
Maintenance and do-it-yourself
8-27
ZX

FCC Notice:
Changes or modification not expressly
approved by the manufacturer for com-
pliance could void the user's authority to
operate the equipment.
This device complies with part 15 of the
FCC Rules and RSS-210 of Industry
Canada.
Operation is subject to the following two
conditions: (1) This device may not
cause harmful interference, and (2) this
device must accept any interference re-
ceived including interference that may
cause undesired operation of the device.HEADLIGHTS
The headlight is a semi-sealed beam type
which uses a replaceable headlight (halo-
gen) bulb. A bulb can be replaced from
inside the engine compartment without re-
moving the headlight assembly.
CAUTION
cHigh pressure halogen gas is sealed
inside the halogen bulb. The bulb
may break if the glass envelope is
scratched or the bulb is dropped.
cWhen handling the bulb, do not
touch the glass envelope.
CAUTION
cUse the same number and wattage
as originally installed:
Wattage 65/55
Bulb No. HB5/9007*
*: Always check with the Parts De-
partment at an authorized NISSAN
dealer for the latest parts informa-
tion.
LDI0058
LIGHTS
Maintenance and do-it-yourself8-31
ZX

cAiming is not necessary after replac-
ing the bulb. When aiming adjust-
ment is necessary, contact an autho-
rized NISSAN dealer.
cDo not leave the bulb out of the
headlight reflector for a long period
of time as dust, moisture, and smoke
may enter the headlight body and
affect the performance of the head-
light.
Replacing the headlight bulb
1. Open the hood.
2. Disconnect the negative (2) battery
cable.
3 Disconnect the electrical connector from
the rear end of the bulb.
4. Turn the bulb retaining ring counterclock-
wise until it is free from the headlamp
reflector and then remove it.
5. Carefully remove the headlight bulb. Do
not shake or rotate the bulb when remov-
ing it.
DO NOT TOUCH THE BULB.6. Install the new bulb in the reverse order
of removal.
cBe sure the lip of the bulb socket
contacts the headlight body.
Adjusting the headlight aim
Before performing aiming adjustment, make
sure of the following:
a. Use an aiming wall screen.
b. Keep all of the tires inflated to the correct
pressure.
c. Place the vehicle and screen on level
ground.
d. See that the vehicle is unloaded (except
for full levels of coolant, engine oil and
fuel, and that the spare tire, jack, and
tools are stored). Have the driver or an
equivalent weight placed in the driver's
seat.
1. Open the hood. Turn headlight low beam
on.
2. Adjust the vertical aim by turning the
adjustment screw.cCover the opposite headlight and ensure
the fog lights (if so equipped) are turned
off.
cAdjust beam pattern until cutoff line is
positioned at the same height off ground
as bulb center (on H-line).
8-32Maintenance and do-it-yourself
ZX

9 Technical and consumer information
Capacities and recommended fuel/lubricants ........9-2
Fuel recommendation ........................................9-4
Engine oil and oil filter recommendation ...........9-6
Recommended SAE viscosity number ..............9-7
Air conditioner system refrigerant and
lubricant recommendations ...............................9-8
Specifications .........................................................9-9
Engine ...............................................................9-9
Wheels and tires..............................................9-10
Dimensions and weights .................................9-11
When traveling or registering your vehicle in
another country ....................................................9-12
Vehicle identification ............................................9-12
Vehicle identification number (VIN)
plate .................................................................9-12
Vehicle identification number
(chassis number) .............................................9-12
Engine serial number ......................................9-13
F.M.V.S.S. certification label ...........................9-13
Emission control information label ..................9-14
Tire placard......................................................9-14
Air conditioner specification label ....................9-14Installing front license plate..................................9-15
Vehicle loading information ..................................9-15
Terms...............................................................9-15
Determining vehicle payload capacity .............9-16
Securing the load ............................................9-16
Loading tips .....................................................9-17
Truck-camper loading information........................9-17
Payload weight capacity ..................................9-19
Measurement of weights .................................9-21
Towing a trailer.....................................................9-21
Maximum load limits ........................................9-21
Towing load/specification chart .......................9-23
Towing safety ..................................................9-24
Uniform tire quality grading ..................................9-26
Emission control system warranty .......................9-27
Reporting safety defects (US only) ......................9-28
Readiness for inspection/maintenance (I/M)
test (US only) .......................................................9-28
Owner's manual/service manual order
information ............................................................9-30
In the event of a collision ................................9-31
ZX

The following are approximate capacities. The actual refill capacities may be a little different. When refilling, follow the procedure
described in the ``Do-it-yourself'' section to determine the proper refill capacity.
Capacity (Approximate)
Recommended Fluids & Lubricants
US
measureImp
measureLiter
Fuel
KA24DE (4 cylinder) 15-7/8 gal 13-1/4 gal 60.2
Unleaded gasoline with an octane rating of at least 87
AKI (RON 91)*1
VG33E (6 cylinder) 19-3/8 gal 16-1/8 gal 73.4
VG33ER (6 cylinder
with supercharger)19-3/8 gal 16-1/8 gal 73.4Unleaded gasoline with an octane rating of at least 91
AKI (RON 96)*1
Engine oil
Drain and Refill
KA24DE
With oil filter 3-3/4 qt 3-1/8 qt 3.5cAPI Certification Mark *2
Without oil filter 3-1/2 qt 2-7/8 qt 3.3cAPI grade SG/SH, Energy ConservingI&II
or API grade SJ, Energy Conserving *2
VG33E/VG33ER With oil filter 3-1/2 qt 2-7/8 qt 3.3cILSAC grade GF-I & GF-II*2
Without oil filter 3-1/8 qt 2-5/8 qt 3.0
Cooling system (with heater and reservoir tank)
KA24DE M/T 7-3/4 qt 6-3/8 qt 7.3
A/T 7-1/2 qt 6-1/4 qt 7.150% Genuine NISSAN Anti-freeze coolant or equiva-
lent
VG33E/VG33ER
A/T & M/T11-5/8 qt 9-5/8 qt 10.95 50% Demineralized or distilled water
*1: For further details, see ``Fuel recommendation''.
*2: For further details, see ``Recommended SAE engine oil viscosity''.
CAPACITIES AND
RECOMMENDED FUEL/
LUBRICANTS
9-2Technical and consumer information
ZX