NISSAN FRONTIER 2003 D22 / 1.G Owners Manual
Manufacturer: NISSAN, Model Year: 2003, Model line: FRONTIER, Model: NISSAN FRONTIER 2003 D22 / 1.GPages: 272, PDF Size: 3.67 MB
Page 231 of 272
9 Technical and consumer information
Capacities and recommended fuel/lubricants.........9-2
Fuel recommendation...........................9-3
Engine oil and oil filter recommendation...........9-5
Recommended SAE viscosity number............9-6
Air conditioner system refrigerant and
lubricant recommendations......................9-6
Specifications.....................................9-7
Engine........................................9-7
Wheels and tires...............................9-8
Dimensions and weights........................9-9
When traveling or registering your vehicle in
another country..................................9-10
Vehicle identification..............................9-10
Vehicle identification number (VIN) plate.........9-10
Vehicle identification number (chassis
number)......................................9-10
Engine serial number...........................9-11
F.M.V.S.S. certification label....................9-11
Emission control information label...............9-12
Tire placard...................................9-12
Air conditioner specification label................9-12
Installing front license plate........................9-13
Vehicle loading information........................9-13Terms........................................9-13
Determining vehicle load capacity...............9-14
Securing the load..............................9-14
Loading tips..................................9-14
Truck-camper loading information..................9-15
Crew Cab Models.............................9-15
King Cab models..............................9-15
Special Body vehicles..........................9-15
Location for center of gravity....................9-15
Payload weight capacity........................9-16
Measurement of weights.......................9-18
Towing a trailer...................................9-18
Maximum load limits...........................9-18
Towing load/specification chart.................9-20
Towing safety.................................9-21
Uniform tire quality grading........................9-23
Emission control system warranty..................9-24
Reporting safety defects (US only).................9-24
Readiness for inspection/maintenance (I/M) test.....9-24
Dynamometer testing for Inspection/
Maintenance (I/M) test (US only)................9-25
Owner’s manual/service manual order information....9-26
In the event of a collision.......................9-27
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 232 of 272
The following are approximate capacities. The actual refill capacities may be a little different. When refilling, follow the procedure
described in the “Maintenance and do-it-yourself” section to determine the proper refill capacity.
Capacity (Approximate)
US measure Imp measure Liter Recommended Fluids and Lubricants
Fuel
KA24DE (4cylinder) 15–7/8 gal 13–1/4 gal 60.2 Unleaded gasoline with an octane rating of at least 87 AKI (RON 91)*1
VG33E (6 cylinder) 19–3/8 gal 16–1/8 gal 73.4
VG33ER (6 cylinder with supercharger) 19–3/8 gal 16–1/8 gal 73.4 Unleaded gasoline with an octane rating of at least 91 AKI (RON 96)*1
Engine oil
Drain and Refill
KA24DE With oil filter 3–3/4 qt 3–1/8 qt 3.5 • API Certification Mark *2
• API grade SG/SH, Energy ConservingI&IIorAPIgrade SJ or SL, Energy Conserving *2
• ILSAC grade GF-1, GF-II & GF-III Without oil filter 3–1/2 qt 2–7/8 qt 3.3
VG33E/VG33ER With oil filter 3–1/2 qt 2–7/8 qt 3.3
Without oil filter 3–1/8 qt 2–5/8 qt 3.0
Cooling system (with heater and reservoir tank)
KA24DE M/T 4X2 7–3/4 qt 6–3/8 qt 7.3
50% Genuine NISSAN Anti-freeze coolant or equivalent
50% Demineralized or distilled water
VG33E/VG33ER A/T & M/T 11–5/8 qt 9–5/8 qt 10.95
Manual transmission gear oil
KA24DE 4X2 4–1/4 pt 3–1/2 pt 2.0
API GL-4, Viscosity SAE 75W-85 VG33E/VG33ER 4X2 5–7/8 pt 4–7/8 pt 2.8
4X4 10–3/4 pt 9 pt 5.1
Final drive gear oil
KA24DE 4X2 M/T 2–3/4 pt 2–1/4 pt 1.3
API GL-5, Viscosity SAE 80W-90*1 or 80W-90 LS*1for Limited Slip Differential (LSD) appli-
cations*2 VG33E/VG33ER 4X4 Front 3–3/4 pt 3–1/8 pt 1.75
Rear 5–7/8 pt 4–7/8 pt 2.8
Transfer fluid 2–3/8 qt 2 qt 2.2 API GL-4, Viscosity SAE 75W-85 or 75W-90 or NISSAN Matic ‘D’ (Continental U.S. and
Alaska) or Canada NISSAN Automatic Transmission Fluid.*3
Automatic transmission fluid
Refill to the proper level according to the instructions
in the “Maintenance and do-it-yourself” section.NISSAN Matic ‘D’ (Continental U.S. and Alaska) or Canada NISSAN Automatic Transmission
Fluid.*3
Power steering fluid (PSF)Genuine NISSAN PSF or equivalent.*6
Brake and clutch fluidGenuine NISSAN Super Heavy Duty Brake Fluid*4 or equivalent
Multi-purpose grease — — — NLGI No. 2 (Lithium Complex)
Air conditioning system refrigerant lb (kg) 1.32 – 1.54 (0.60 – 0.70) HFC-134a (R-134a)*5
Air conditioning system lubricant 6.8 oz 7.0 oz 200 ml NISSAN A/C System Oil Type R or equivalent*5
Windshield washer fluid — — — Genuine NISSAN windshield washer concentrate cleaner & anti-freeze
*1: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0° C (32° F) .
*2: Contact your NISSAN dealer for a list of approved oils.
*3: Dexron™ III/Mercon™ or equivalent may also be used. Outside the Continental United States and Alaska contact an authorized NISSAN dealership formore information regarding suitable fluids, including recommended brand(s) of
Dexron™ III/Mercon™ Automatic Transmission Fluid.
*4: Available in mainland USA through your authorized NISSAN dealer.
*5: For further details, see “Air conditioner specification label.”
*6: Genuine NISSAN PSF, Canada NISSAN Automatic Transmission Fluid, Dexron™ III/Mercon™, or equivalent ATF may also be used.
CAPACITIES AND RECOMMENDED
FUEL/LUBRICANTS
9-2Technical and consumer information
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/17/03Ðtmchalpi
X
Page 233 of 272
FUEL RECOMMENDATION
For 2.4L/3.3L engine
Use unleaded regular gasoline with an octane
rating of at least 87 AKI (Anti-Knock Index) num-
ber (Research octane number 91) .
For 3.3L supercharger
Use unleaded premium gasoline with an octane
rating of at least 91 AKI number (Research oc-
tane number 96) .
If unleaded premium gasoline is not available,
unleaded regular gasoline with an octane rating
of at least 87 AKI (Research octane number 91)
can be used, but only under the following precau-
tions:
chave the fuel tank filled only partially with un-
leaded regular gasoline, and fill up with un-
leaded premium as soon as possible.
cavoid full throttle driving and abrupt accelera-
tion
However, for maximum vehicle perfor-
mance, the use of unleaded premium gaso-
line is recommended.
CAUTION
Using a fuel other than that specified
could adversely affect the emission con-
trol system, and may also affect the war-
ranty coverage.
Under no circumstances should a leaded
gasoline be used, because this will dam-
age the three-way catalyst.
Reformulated gasoline
Some fuel suppliers are now producing reformu-
lated gasolines. These gasolines are specially
designed to reduce vehicle emissions. NISSAN
supports efforts towards cleaner air and sug-
gests that you use reformulated gasoline when
available.
Gasoline containing oxygenates
Some fuel suppliers sell gasoline containing oxy-
genates such as ethanol, MTBE and methanol
with or without advertising their presence.
NISSAN does not recommend the use of fuels of
which the oxygenate content and the fuel com-
patibility for your NISSAN cannot be readily de-
termined. If in doubt, ask your service station
manager.
If you use oxygenate-blend gasoline, please take
the following precautions as the usage of suchfuels may cause vehicle performance problems
and/or fuel system damage.
cThe fuel should be unleaded and have an
octane rating no lower than that recom-
mended for unleaded gasoline.
cIf an oxygenate-blend other than metha-
nol blend is used, it should contain no
more than 10% oxygenate. (MTBE may,
however, be added up to 15%.)
cIf a methanol blend is used, it should
contain no more than 5% methanol (me-
thyl alcohol, wood alcohol) . It should
also contain a suitable amount of appro-
priate cosolvents and corrosion inhibi-
tors. If not properly formulated with ap-
propriate cosolvents and corrosion
inhibitors, such methanol blends may
cause fuel system damage and/or ve-
hicle performance problems. At this
time, sufficient data is not available to
ensure that all methanol blends are suit-
able for use in NISSAN vehicles.
If any driveability problems such as engine stall-
ing and difficult hot-starting are experienced after
using oxygenate-blend fuels, immediately
change to a non-oxygenate fuel or a fuel with a
low blend of MTBE.
Technical and consumer information9-3
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 234 of 272
Take care not to spill gasoline during refu-
eling. Gasoline containing oxygenates can
cause paint damage.
Aftermarket fuel additives
NISSAN does not recommend the use of any fuel
additives (for example, fuel injector cleaner, oc-
tane booster, intake valve deposit removers, etc.)
which are sold commercially. Many of these ad-
ditives intended for gum, varnish or deposit re-
moval may contain active solvents or similar in-
gredients that can be harmful to the fuel system
and engine.
Octane rating tips
In most parts of North America, you should use
unleaded gasoline with an octane rating of at
least 87 (except supercharger) or 91 (super-
charger ) AKI (Anti-Knock Index) . However, you
may use unleaded gasoline with an octane rating
as low as 85 AKI (Anti-Knock Index) number in
high altitude areas [over 4,000 ft (1,219 m)] such
as: Colorado, Montana, New Mexico, Utah, Wyo-
ming, northeastern Nevada, southern Idaho,
western South Dakota, western Nebraska, and
the part of Texas which is directly south of New
Mexico.
Using unleaded gasoline with an octane
rating lower than stated above can cause
persistent, heavy “spark knock.” (“Sparkknock” is a metallic rapping noise.) If se-
vere, this can lead to engine damage. If you
detect a persistent heavy spark knock even
when using gasoline of the stated octane
rating, or if you hear steady spark knock
while holding a steady speed on level
roads, have a NISSAN dealer correct the
condition. Failure to correct the condition
is misuse of the vehicle, for which NISSAN
is not responsible.
Incorrect ignition timing may result in spark
knock, after-run and/or overheating, which may
cause excessive fuel consumption or engine
damage. If any of the above symptoms are en-
countered, have your vehicle checked at a
NISSAN dealer.
However, now and then you may notice
light spark knock for a short time while
accelerating or driving up hills. This is not a
cause for concern, because you get the
greatest fuel benefit when there is light
spark knock for a short time under heavy
engine load.
9-4Technical and consumer information
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 235 of 272
ENGINE OIL AND OIL FILTER
RECOMMENDATION
Selecting the correct oil
It is essential to choose engine oil with the cor-
rect quality and viscosity to ensure satisfactory
engine life and performance. NISSAN recom-
mends the use of a low friction oil (energy con-
serving oil) in order to improve fuel economy and
conserve energy. Oils which do not have the
specified quality label should not be used as they
could cause engine damage.
Only those engine oils with the American Petro-
leum Institute (API) CERTIFICATION MARK onthe front of the container should be used. This
type of oil supersedes the existing API SG, SH, or
SJ and Energy ConservingI&IIcategories.
If you cannot find engine oil with the API CERTI-
FICATION MARK, use an API grade SG/SH,
Energy ConservingI&IIorAPIgrade SJ or SL,
Energy Conserving oil. An oil with a single desig-
nation SG or SH, or in combination with other
categories (for example, SG/CC or SG/CD) may
also be used if one with the API CERTIFICATION
MARK cannot be found. An ILSAC grade GF-I,
GF-II & GF-III oil can also be used.NISSAN recommends mineral based oils. These
oils must, however, meet the API quality and SAE
viscosity ratings specified for your vehicle.
Oil additives
NISSAN does not recommend the use of oil
additives. The use of an oil additive is not neces-
sary when the proper oil type is used and main-
tenance intervals are followed.
Oil which may contain foreign matter or has been
previously used should not be used.
Oil viscosity
The engine oil viscosity or thickness changes
with temperature. Because of this, it is important
to select the engine oil viscosity based on the
temperatures at which the vehicle will be oper-
ated before the next oil change. The chart “Rec-
ommended SAE viscosity number” shows the
recommended oil viscosities for the expected
ambient temperatures. Choosing an oil viscosity
other than that recommended could cause seri-
ous engine damage.
Selecting the correct oil filter
Your new NISSAN vehicle is equipped with a
high-quality genuine NISSAN oil filter. When re-
placing, use a genuine NISSAN oil filter or its
equivalent for the reason described in “Change
intervals”.
WTI0033
Technical and consumer information9-5
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 236 of 272
Change intervals
The oil and oil filter change intervals for your
engine are based on the use of the specified
quality oils and filters. Using engine oil and filters
that are not of the specified quality, or exceeding
recommended oil and filter change intervals
could reduce engine life. Damage to the engine
caused by improper maintenance or use of incor-
rect oil and filter quality and/or viscosity is not
covered by the NISSAN new vehicle warranty.
Your engine was filled with a high-quality engine
oil when it was built. You do not have to change
the oil before the first recommended change
interval. Oil and filter change intervals depend
upon how you use your vehicle.
Operation under the following conditions may
require more frequent oil and filter changes:
crepeated short distance driving at cold outside
temperatures
cdriving in dusty conditions
cextensive idling
ctowing a trailer
RECOMMENDED SAE VISCOSITY
NUMBER
cSAE 5W-30 viscosity oil is preferred for all
temperatures. SAE 10W-30 or SAE
10W-40 viscosity oils may be used if the
ambient temperature is above 0°F (-18°C) .
AIR CONDITIONER SYSTEM
REFRIGERANT AND LUBRICANT
RECOMMENDATIONS
The air conditioner system in your NISSAN
vehicle must be charged with the refriger-
ant HFC-134a (R-134a) and the lubricant,
NISSAN A/C system oil Type R or the exact
equivalents.
CAUTION
The use of any other refrigerant or lubri-
cant will cause severe damage to the air
conditioning system and will require the
replacement of all air conditioner system
components.
The refrigerant HFC-134a (R-134a) in your
NISSAN vehicle does not harm the earth’s ozone
layer. Although this refrigerant does not affect the
earth’s atmosphere, certain government regula-
tions require the recovery and recycling of any
refrigerant during automotive air conditioner sys-
tem service. A NISSAN dealer has the trained
technicians and equipment needed to recover
and recycle your air conditioner system refriger-
ant.
Contact a NISSAN dealer when servicing your air
conditioner system.
ATI1028
9-6Technical and consumer information
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 237 of 272
ENGINE
Model KA24DE VG33E/VG33ER
Type Gasoline, 4-cycle Gasoline, 4-cycle
Cylinder arrangement 4-cylinder in-line 6-cylinder, V-slanted at 60°
Bore x Stroke in (mm) 3.504 x 3.780 (89. x 96.0) 3.602 x 3.268 (91.5 x 83.0)
Displacement cu in (cm
3) 145.78 (2,389) 199.84 (3,275)
Firing order 1–3–4–2 1–2–3–4–5–6
Idle speed rpm
See the “Emission Control label” on the underside of the hood.
Ignition timing degree (B.T.D.C.) at idle speed degree/rpm
CO percentage at idle speed [No air] %
Except Supercharger Supercharger
Spark plug PFR5G-11 (Standard)*1 PFR5G-11 (Standard)*1 PFR6G-11 (Standard)*1
PFR6G-11 (Cold)*1 PFR6G-11 (Cold)*1 PFR7G-11 (Cold)*1
PFR4G-11 (Hot) *1 PFR5G-11 (Hot) *1
Spark plug gap (Nominal) in (mm) 0.043 (1.1) 0.043 (1.1)
Camshaft operation Timing chain Timing belt*2
Generator belt size
Width x Length in (mm) 0.413 x 35.63 (10.5 x 905) 0.701 x 31.69 (17.8 x 805)
*1: Always check with the Parts Department at a NISSAN dealer for the latest parts information.
*2: Periodic maintenance is necessary. See “Periodic maintenace schedules” in the “NISSAN Service and Maintenace Guide.”
The spark ignition system of this vehicle meets all requirements of the Canadian Interference-Causing Equipment Regulations.
SPECIFICATIONS
Technical and consumer information9-7
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 238 of 272
WHEELS AND TIRES
Road wheel/offset in (mm) Tire Spare tire size
4X2 King Cab: XE 15X6JJ/1.18 (30) Steel
15X7JJ/0.79 (20) Alloy
15X7JJ/1.18 (30) Steel*
15X7JJ/1.57 (40) Alloy*P225/70R15
P225/70R15
P265/70R15*
P265/70R15*T135/90D16
T135/90D16
P265/70R15*
P265/70R15*
SE 16X7JJ/1.57 (40) Alloy P255/65R16 P255/65R16
SC 17X7JJ/1.57 (40) Alloy P265/55R17 P265/55R17
Crew Cab: XE 15X7JJ/1.18 (30) Alloy
15X7JJ/1.57 (40) AlloyP265/70R15
P265/70R15P265/70R15
P265/70R15
SE 16X7JJ/1.57 (40) Alloy P255/65R16 P255/65R16
SC 17X7JJ/1.57 (40) Alloy P265/55R17 P265/55R17
4X4 King Cab: XE 15X7JJ/1.18 (30) Steel
15X7JJ/1.57 (40) AlloyP265/70R15
P265/70R15P265/70R15
P265/70R15
SE 16X7JJ/1.57 (40) Alloy P265/70R16 P265/70R16
SC 16X7JJ/1.57 (40) Alloy
17X7JJ/1.57 (40) AlloyP265/70R16
P265/65R17P265/70R16
P265/55R17
Crew Cab: XE 15X7JJ/1.18 (30) Alloy
15X7JJ/1.57 (40) AlloyP265/70R15
P265/70R15P265/70R15
P265/70R15
SE 16X7JJ/1.57 (40) Alloy P265/70R16 P265/70R16
SC 16X7JJ/1.57 (40) Alloy
17X7JJ/1.57 (40) AlloyP265/70R16
P265/65R17P265/70R16
P265/55R17
*Not available with KA24DE engine.
9-8Technical and consumer information
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 239 of 272
DIMENSIONS AND WEIGHTS
Unit: mm (in)
Drive Type 2WD 4WD
Body King Cab Crew Cab Crew Cab King Cab Crew Cab Crew Cab
Wheelbase Long Short Long Long Short Long
Overall length*1 5153 (202.9) 5077 (199.9) 5532 (217.8) 5153 (202.9) 5077 (199.9) 5532 (217.8)
Overall width 1808 (71.2)*4 1808 (71.2)**4 1808 (71.2)**4 1808 (71.2)*4 1808 (71.2)*4 1808 (71.2)*4
Overall height 1605 (63.2)*2
1694 (66.7)*3
1687 (66.4)*51694 (66.7)*3
1687 (66.4)*51694 (66.7)*3
1687 (66.4)*51694 (66.7)*3
1687 (66.4)*51687 (66.4) 1687 (66.4)
Front tread 1395 (54.9)*2
1525 (60)1525 (60) 1525 (60) 1525 (60) 1525 (60) 1525 (60)
Rear tread 1390 (54.7)*2
1507 (59.3)1507 (59.3) 1507 (59.3) 1507 (59.3) 1507 (59.3) 1507 (59.3)
Wheelbase 2950 (116.1) 2950 (116.1) 3329.9 (131.1) 2950 (116.1) 2950 (116.1) 3329.9 (131.1)
Gross vehicle weight rating
See the “F.M.V.S.S. certification label” on the driver side door jamb pillar. lb (kg)
Gross axle weight rating
Front lb (kg)
Rear lb (kg)
*1: Includes rear step bumper.
*2: XE with KA24DE engine.
*3: XE with VG33E engine and SE models.
*4: With over-fender.
*5: SC with VG33ER engine.
Technical and consumer information9-9
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/16/03Ðcathy
X
Page 240 of 272
When planning to drive your NISSAN ve-
hicle in another country,you should first find
out if the fuel available is suitable for your vehi-
cle’s engine.
Using fuel with an octane rating that is too low
may cause engine damage. All gasoline vehicles
must be operated with unleaded gasoline. There-
fore, avoid taking your vehicle to areas where
appropriate fuel is not available.
When transferring the registration of your
vehicle to another country, state, province
or district,it may be necessary to modify the
vehicle to meet local laws and regulations.
The laws and regulations for motor vehicle emis-
sion control and safety standards vary according
to the country, state, province or district; there-
fore, vehicle specifications may differ.
When any vehicle is to be taken into an-
other country, state, province or district
and registered, its modifications, transpor-
tation, and registration are the responsibil-
ity of the user. NISSAN is not responsible
for any inconvenience that may result.
VEHICLE IDENTIFICATION NUMBER
(VIN) PLATE
The vehicle identification number (VIN) plate is
attached as shown. This number is the identifica-
tion for your vehicle and is used in the vehicle
registration.
VEHICLE IDENTIFICATION NUMBER
(chassis number)
The vehicle identification number is located as
shown.
WTI0054WTI0065
WHEN TRAVELING OR REGISTERING
YOUR VEHICLE IN ANOTHER
COUNTRYVEHICLE IDENTIFICATION
9-10Technical and consumer information
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X