service NISSAN FRONTIER 2003 D22 / 1.G Owner's Manual

9 Technical and consumer information
Capacities and recommended fuel/lubricants.........9-2
Fuel recommendation...........................9-3
Engine oil and oil filter recommendation...........9-5
Recommended SAE viscosity number............9-6
Air conditioner system refrigerant and
lubricant recommendations......................9-6
Specifications.....................................9-7
Engine........................................9-7
Wheels and tires...............................9-8
Dimensions and weights........................9-9
When traveling or registering your vehicle in
another country..................................9-10
Vehicle identification..............................9-10
Vehicle identification number (VIN) plate.........9-10
Vehicle identification number (chassis
number)......................................9-10
Engine serial number...........................9-11
F.M.V.S.S. certification label....................9-11
Emission control information label...............9-12
Tire placard...................................9-12
Air conditioner specification label................9-12
Installing front license plate........................9-13
Vehicle loading information........................9-13Terms........................................9-13
Determining vehicle load capacity...............9-14
Securing the load..............................9-14
Loading tips..................................9-14
Truck-camper loading information..................9-15
Crew Cab Models.............................9-15
King Cab models..............................9-15
Special Body vehicles..........................9-15
Location for center of gravity....................9-15
Payload weight capacity........................9-16
Measurement of weights.......................9-18
Towing a trailer...................................9-18
Maximum load limits...........................9-18
Towing load/specification chart.................9-20
Towing safety.................................9-21
Uniform tire quality grading........................9-23
Emission control system warranty..................9-24
Reporting safety defects (US only).................9-24
Readiness for inspection/maintenance (I/M) test.....9-24
Dynamometer testing for Inspection/
Maintenance (I/M) test (US only)................9-25
Owner’s manual/service manual order information....9-26
In the event of a collision.......................9-27
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FUEL RECOMMENDATION
For 2.4L/3.3L engine
Use unleaded regular gasoline with an octane
rating of at least 87 AKI (Anti-Knock Index) num-
ber (Research octane number 91) .
For 3.3L supercharger
Use unleaded premium gasoline with an octane
rating of at least 91 AKI number (Research oc-
tane number 96) .
If unleaded premium gasoline is not available,
unleaded regular gasoline with an octane rating
of at least 87 AKI (Research octane number 91)
can be used, but only under the following precau-
tions:
chave the fuel tank filled only partially with un-
leaded regular gasoline, and fill up with un-
leaded premium as soon as possible.
cavoid full throttle driving and abrupt accelera-
tion
However, for maximum vehicle perfor-
mance, the use of unleaded premium gaso-
line is recommended.
CAUTION
Using a fuel other than that specified
could adversely affect the emission con-
trol system, and may also affect the war-
ranty coverage.
Under no circumstances should a leaded
gasoline be used, because this will dam-
age the three-way catalyst.
Reformulated gasoline
Some fuel suppliers are now producing reformu-
lated gasolines. These gasolines are specially
designed to reduce vehicle emissions. NISSAN
supports efforts towards cleaner air and sug-
gests that you use reformulated gasoline when
available.
Gasoline containing oxygenates
Some fuel suppliers sell gasoline containing oxy-
genates such as ethanol, MTBE and methanol
with or without advertising their presence.
NISSAN does not recommend the use of fuels of
which the oxygenate content and the fuel com-
patibility for your NISSAN cannot be readily de-
termined. If in doubt, ask your service station
manager.
If you use oxygenate-blend gasoline, please take
the following precautions as the usage of suchfuels may cause vehicle performance problems
and/or fuel system damage.
cThe fuel should be unleaded and have an
octane rating no lower than that recom-
mended for unleaded gasoline.
cIf an oxygenate-blend other than metha-
nol blend is used, it should contain no
more than 10% oxygenate. (MTBE may,
however, be added up to 15%.)
cIf a methanol blend is used, it should
contain no more than 5% methanol (me-
thyl alcohol, wood alcohol) . It should
also contain a suitable amount of appro-
priate cosolvents and corrosion inhibi-
tors. If not properly formulated with ap-
propriate cosolvents and corrosion
inhibitors, such methanol blends may
cause fuel system damage and/or ve-
hicle performance problems. At this
time, sufficient data is not available to
ensure that all methanol blends are suit-
able for use in NISSAN vehicles.
If any driveability problems such as engine stall-
ing and difficult hot-starting are experienced after
using oxygenate-blend fuels, immediately
change to a non-oxygenate fuel or a fuel with a
low blend of MTBE.
Technical and consumer information9-3
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Change intervals
The oil and oil filter change intervals for your
engine are based on the use of the specified
quality oils and filters. Using engine oil and filters
that are not of the specified quality, or exceeding
recommended oil and filter change intervals
could reduce engine life. Damage to the engine
caused by improper maintenance or use of incor-
rect oil and filter quality and/or viscosity is not
covered by the NISSAN new vehicle warranty.
Your engine was filled with a high-quality engine
oil when it was built. You do not have to change
the oil before the first recommended change
interval. Oil and filter change intervals depend
upon how you use your vehicle.
Operation under the following conditions may
require more frequent oil and filter changes:
crepeated short distance driving at cold outside
temperatures
cdriving in dusty conditions
cextensive idling
ctowing a trailer
RECOMMENDED SAE VISCOSITY
NUMBER
cSAE 5W-30 viscosity oil is preferred for all
temperatures. SAE 10W-30 or SAE
10W-40 viscosity oils may be used if the
ambient temperature is above 0°F (-18°C) .
AIR CONDITIONER SYSTEM
REFRIGERANT AND LUBRICANT
RECOMMENDATIONS
The air conditioner system in your NISSAN
vehicle must be charged with the refriger-
ant HFC-134a (R-134a) and the lubricant,
NISSAN A/C system oil Type R or the exact
equivalents.
CAUTION
The use of any other refrigerant or lubri-
cant will cause severe damage to the air
conditioning system and will require the
replacement of all air conditioner system
components.
The refrigerant HFC-134a (R-134a) in your
NISSAN vehicle does not harm the earth’s ozone
layer. Although this refrigerant does not affect the
earth’s atmosphere, certain government regula-
tions require the recovery and recycling of any
refrigerant during automotive air conditioner sys-
tem service. A NISSAN dealer has the trained
technicians and equipment needed to recover
and recycle your air conditioner system refriger-
ant.
Contact a NISSAN dealer when servicing your air
conditioner system.
ATI1028
9-6Technical and consumer information
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ENGINE
Model KA24DE VG33E/VG33ER
Type Gasoline, 4-cycle Gasoline, 4-cycle
Cylinder arrangement 4-cylinder in-line 6-cylinder, V-slanted at 60°
Bore x Stroke in (mm) 3.504 x 3.780 (89. x 96.0) 3.602 x 3.268 (91.5 x 83.0)
Displacement cu in (cm
3) 145.78 (2,389) 199.84 (3,275)
Firing order 1–3–4–2 1–2–3–4–5–6
Idle speed rpm
See the “Emission Control label” on the underside of the hood.
Ignition timing degree (B.T.D.C.) at idle speed degree/rpm
CO percentage at idle speed [No air] %
Except Supercharger Supercharger
Spark plug PFR5G-11 (Standard)*1 PFR5G-11 (Standard)*1 PFR6G-11 (Standard)*1
PFR6G-11 (Cold)*1 PFR6G-11 (Cold)*1 PFR7G-11 (Cold)*1
PFR4G-11 (Hot) *1 PFR5G-11 (Hot) *1
Spark plug gap (Nominal) in (mm) 0.043 (1.1) 0.043 (1.1)
Camshaft operation Timing chain Timing belt*2
Generator belt size
Width x Length in (mm) 0.413 x 35.63 (10.5 x 905) 0.701 x 31.69 (17.8 x 805)
*1: Always check with the Parts Department at a NISSAN dealer for the latest parts information.
*2: Periodic maintenance is necessary. See “Periodic maintenace schedules” in the “NISSAN Service and Maintenace Guide.”
The spark ignition system of this vehicle meets all requirements of the Canadian Interference-Causing Equipment Regulations.
SPECIFICATIONS
Technical and consumer information9-7
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Trailer towing tips
In order to gain skill and an understanding of the
vehicle’s behavior, you should practice turning,
stopping and backing up in an area which is free
from traffic. Steering stability and braking perfor-
mance will be somewhat different than under
normal driving conditions.
cAlways secure items in the trailer to prevent
load shift while driving.
cAvoid abrupt starts, acceleration or stops.
cAvoid sharp turns or lane changes.
cAlways drive your vehicle at a moderate speed.
cAlways block the wheels on both vehicle and
trailer when parking. Parking on a slope is not
recommended; however, if you must do so,
and if your vehicle is equipped with an auto-
matic transmission, first block the wheels and
apply the parking brake, and then move the
transmission shift selector lever into the P
(Park) position. If you move the shift selector
lever to the P (Park) position before blocking
the wheels and applying the parking brake,
transmission damage could occur.
cWhen going down a hill, shift into a lower gear
and use the engine braking effect. When go-
ing up a long grade, downshift the transmis-
sion to a lower gear and reduce speed toreduce chances of engine overloading and/or
overheating. However, for long steep grades,
do not stay in 1st or 2nd gear when driving
above 35 MPH (56 km/h) .
cIf the engine coolant rises to an extremely high
temperature when the air conditioner system
is on, turn off the air conditioner. Coolant heat
can be additionally vented by opening the win-
dows, switching the fan control to high and
setting the temperature control to the HOT
position.
cTrailer towing requires more fuel than normal
circumstances.
cAvoid towing a trailer for your vehicle’s first
500 miles (805 km) .
cHave your vehicle serviced more often than at
intervals specified in the recommended Main-
tenance Schedule in the “NISSAN Service
and Maintenance Guide”.
cWhen making a turn, your trailer wheels will be
closer to the inside of the turn than your vehicle
wheels. To compensate for this, make a larger
than normal turning radius during the turn.
cCrosswinds and rough roads will adversely
affect vehicle/trailer handling, possibly caus-
ing vehicle sway. When being passed by
larger vehicles, be prepared for possible
changes in crosswinds that could affect ve-hicle handling. If swaying does occur, firmly
grip the steering wheel, steer straight ahead,
and immediately (but gradually) reduce vehicle
speed. This combination will help stabilize the
vehicle. Never increase speed.
cBe careful when passing other vehicles. Pass-
ing while towing a trailer requires considerably
more distance than normal passing. Remem-
ber, the length of the trailer must also pass the
other vehicle before you can safely change
lanes.
cTo maintain engine braking efficiency and
electrical charging performance, do not use
5th gear (manual transmission) or overdrive
(automatic transmission) .
cAvoid holding the brake pedal down too long
or too frequently. This could cause the brakes
to overheat, resulting in reduced braking effi-
ciency.
When towing a trailer, transmission
oil/fluid should be changed more fre-
quently. For additional information, see the
“Maintenance and do-it-yourself” section
earlier in this manual.
9-22Technical and consumer information
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DOT (Department of Transportation) Quality
Grades: All passenger car tires must conform to
federal safety requirements in addition to these
grades.
Quality grades can be found where applicable on
the tire sidewall between tread shoulder and
maximum section width. For example:
Treadwear 200 Traction AA Temperature A
Treadwear
Treadwear grade is a comparative rating based
on tire wear rate when tested under controlled
conditions on specified government test courses.
For example, a tire graded 150 would wear one
and a half (1-1/2) times as well on the govern-
ment course as a tire graded 100. However,
relative tire performance depends on actual driv-
ing conditions, and may vary significantly due to
variations in driving habits, service practices and
differences in road characteristics and climate.
Traction AA, A, B and C
The traction grades, from highest to lowest, are
AA, A, B, and C. Those grades represent the
tire’s ability to stop on wet pavement as mea-
sured under controlled conditions on specified
government test surfaces of asphalt and con-
crete. A tire marked C may have poor traction
performance.WARNING
The traction grade assigned to your ve-
hicle tires is based on straight-ahead
braking traction tests and does not in-
clude acceleration, cornering, hydroplan-
ing or peak traction characteristics.
Temperature A, B and C
Temperature grades are A (the highest) , B, and
C. They represent a tire’s resistance to heat
build-up, and its ability to dissipate heat when
tested under controlled conditions on a specified
indoor laboratory test wheel. Sustained high tem-
perature can cause tire material to degenerate,
reducing tire life. Excessive temperatures can
lead to sudden tire failure. Grade C corresponds
to a performance level which all passenger car
tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades A and B rep-
resent higher levels of performance on laboratory
test wheels than the minimum required by law.
WARNING
The temperature grade for this tire is es-
tablished for a tire that is properly inflated
and not overloaded. Excessive speed,
under-inflation, or excessive loading, ei-
ther separately or in combination, can
cause heat build-up and possible tire
failure.
UNIFORM TIRE QUALITY GRADING
Technical and consumer information9-23
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A genuine NISSAN Service Manual is the best
source of service and repair information for your
vehicle. Filled with wiring diagrams, illustrations
and step-by-step diagnostic and adjustment pro-
cedures, this manual is the same one used by the
factory trained technicians working at NISSAN
dealerships. Also available are genuine NISSAN
Owner’s Manuals, and genuine NISSAN Service
and Owner’s Manuals for older NISSAN models.
For USA
For current pricing and availability of genuine
NISSAN Service Manualsfor the 2000 model
year and later contact:
Tweddle Litho Company
1-800-639-8841
www.nissan-techinfo.com
For current pricing and availability of genuine
NISSAN Service Manualsfor the 1999 model
year and prior, see a NISSAN dealer, or contact:
DDS Distribution Service, Ltd.
20770 Westwood Road
Strongsville, OH 44136
1-800-247-5321
OWNER’S MANUAL/SERVICE
MANUAL ORDER INFORMATION
9-26Technical and consumer information
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For current pricing and availability of genuine
NISSAN Owner’s Manualsfor the 2003 model
year and prior, see a NISSAN dealer, or contact:
DDS Distribution Service, Ltd.
20770 Westwood Road
Strongsville, OH 44136
1-800-247-5321
For Canada
To purchase a copy of a genuine NISSAN Ser-
vice Manual or Owner’s Manual please contact
your nearest NISSAN dealer. For the phone num-
ber and location of a NISSAN dealer in your area
call the NISSAN Information Center at 1-800-
387-0122 and a bilingual NISSAN representa-
tive will assist you.
Also available are genuine NISSAN Service and
Owner’s Manuals for older NISSAN models.
IN THE EVENT OF A COLLISION
Unfortunately, accidents do occur. In this unlikely
event, there is some important information you
should know.
Many insurance companies routinely authorize
the use of non-genuine collision parts in order to
cut costs, among other reasons.
Insist on the use of genuine NISSAN
collision parts!
If you want your vehicle to be restored using parts
made to NISSAN’s original exacting specifica-
tions – if you want to help it to last and hold its
resale value, the solution is simple.Tell your
insurance agent and your repair shop to
only use Genuine NISSAN Collision Parts.
NISSAN does not warrant non-NISSAN parts,
nor does NISSAN’s warranty apply to damage
caused by a non-genuine part.
Using Genuine NISSAN Parts can help protect
your personal safety, preserve your warranty pro-
tection and maintain the resale value of your
vehicle. And if your vehicle was leased, using
Genuine NISSAN Parts may prevent or limit un-
necessary excess wear and tear expenses at the
end of your lease.
NISSAN designs its hoods with crumple zones to
minimize the risk that the hood will penetrate the
windshield of your vehicle in an accident. Non-
genuine (imitation) parts may not provide such
built in safeguards. Also, non-genuine parts often
show premature wear, rust and corrosion.
Why should you take a chance?
In over 40 states, the law says you must be
advised if non-genuine parts are used to repair
your vehicle. And some states have enacted lawsthat restrict insurance companies from authoriz-
ing the use of non-genuine collision parts during
the new vehicle warranty. These laws help pro-
tect you, so you can take action to protect your-
self.
It’s your right!
If you should need further information visit us at:
www.nissanusa.com.
Technical and consumer information9-27
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10 Index
A
Air bag
Passenger supplemental air bag
ON/OFF switch and light..........1-15
Air bag (See supplemental restraint
system)......................1-6
Air bag warning light...........1-17, 2-12
Air cleaner housing filter............8-23
Air conditioner
Air conditioner operation...........4-5
Air conditioner service............4-9
Air conditioner specification label.....9-12
Air conditioner system refrigerant and
lubrication recommendations........9-6
Heater and air conditioner controls.....4-2
Servicing air conditioner...........4-9
Air flow charts..................4-6
Alarm system
(See vehicle security system).........2-15
Anchor point locations.............1-40
Antenna.....................4-28
Anti-lock brake system (ABS).........5-27
Anti-lock brake warning light..........2-10
Audible reminders................2-15
Audio system..................4-10
Compact disc (CD) player.........4-15
FM-AM radio with compact disc (CD)
changer...................4-16
FM-AM radio with compact disc (CD)
player....................4-12Radio....................4-10
Steering wheel audio control switch. . . .4-28
Auto-lock free-running hubs..........5-22
Automatic
Automatic power window switch.....2-29
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Transmission selector lever lock
release....................5-14
B
Battery......................8-18
Charge warning light............2-11
Battery replacement
(See remote keyless entry system).......3-7
Before starting the engine............5-9
Belts (See drive belts).............8-20
Brake
Anti-lock brake system (ABS).......5-27
Brake booster................8-28
Brake fluid..................8-16
Brake light (See stop light).........8-34
Brake pedal.................8-27
Brake system................5-26
Brake warning light.............2-10
Brake wear indicators........2-15, 8-28
Parking brake check............8-27
Parking brake operation..........5-18
Self-adjusting brakes............8-28
Break-in schedule................5-20Bulb check/instrument panel..........2-9
Bulb replacement................8-34
C
Capacities and recommended
fuel/lubricants...................9-2
Car phone or CB radio.............4-29
Cargo lamp switch...............2-23
Cargo (See vehicle loading information) . . .9-13
CD player (See audio system).........4-15
Check engine indicator light
(See malfunction indicator light)........2-13
Child restraint with top tether
strap.......................1-40
Child restraints..........1-22, 1-29, 1-38
Precautions on child restraints.......1-29
Child safety rear door lock............3-4
Chimes, audible reminders...........2-15
Cleaning exterior and interior..........7-2
Clock...................4-13, 4-18
Clutch
Clutch fluid.................8-17
Cold weather driving..............5-30
Compact disc (CD) player...........4-15
Controls
Audio controls (steering wheel)......4-28
Heater and air conditioner controls.....4-2
Coolant
Capacities and recommended
fuel/lubricants.................9-2
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O
Octane rating (See fuel octane rating).....9-4
Odometer.....................2-3
Oil
Capacities and recommended
fuel/lubricants.................9-2
Changing engine oil............8-11
Changing engine oil filter..........8-13
Checking engine oil level..........8-10
Engine oil..................8-10
Engine oil and oil filter
recommendation...............9-5
Engine oil viscosity..............9-5
Outside mirror control..........3-14, 3-15
Outside mirrors.................3-14
Overdrive switch.........5-14, 5-15, 5-16
Overheat
If your vehicle overheats..........6-11
Owner’s manual order form..........9-26
Owner’s manual/service manual order
information....................9-26
P
Parking
Parking brake check............8-27
Parking brake operation..........5-18
Parking/parking on hills...........5-25
Passenger supplemental air bag ON/OFF
switch and light.................1-15
Power
Power door locks...............3-3
Power outlet.................2-24Power steering fluid.............8-15
Power steering system...........5-26
Power windows...............2-28
Rear power windows............2-29
Precautions
Maintenance precautions..........8-5
On-pavement and off-road driving
precautions..................5-4
Precautions on child restraints.......1-29
Precautions on seat belt usage......1-19
Precautions on supplemental restraint
system.....................1-6
Precautions when starting and driving . . .5-2
Push starting..................6-11
R
Radio
Car phone or CB radio...........4-29
FM-AM radio with compact disc (CD)
changer...................4-16
FM-AM radio with compact disc (CD)
player....................4-12
Steering wheel audio control switch. . . .4-28
Readiness for inspection maintenance (I/M)
test........................9-24
Rear power windows..............2-29
Rear sliding window..............2-30
Rear window defogger switch.........2-19
Refrigerant recommendation..........9-6
Registering your vehicle in another
country......................9-10
Remote keyless entry system..........3-4
Reporting safety defects (US only)......9-24
Roof rack (see luggage rack)..........3-9S
Safety
Child safety rear door lock..........3-4
Reporting safety defects (US only). . . .9-24
Seat
Jump seat...................1-5
Seat adjustment
Front manual seat adjustment........1-2
Seat belt
Precautions on seat belt usage......1-19
Seat belt extenders.............1-28
Seat belt maintenance...........1-28
Seat belts..................1-19
Shoulder belt height adjustment......1-25
Three-point type with retractor.......1-23
Two-point type without retractor......1-26
Two-point type without retractor
(rear center lap belt)............1-26
Seat belt warning light.............2-12
Seats
Adjustment..................1-2
Front seats..................1-2
Manual front seat adjustment........1-2
Separate seats...............8-41
Self-adjusting brakes..............8-28
Service manual order form...........9-26
Servicing air conditioner.............4-9
Shift lock release................5-14
Shifting
Automatic transmission.......5-11, 5-12
Manual transmission............5-17
Shoulder belt height adjustment........1-25
Spark plug replacement............8-21
Speedometer...................2-3
10-4
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