brake NISSAN LATIO 2008 Service Repair Manual

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QUICK REFERENCE INDEX
AGENERAL INFORMATIONGIGeneral Information
BENGINEEMEngine Mechanical
LUEngine Lubrication System
COEngine Cooling System
ECEngine Control System
FLFuel System
EXExhaust System
ACCAccelerator Control System
CTRANSMISSION/
TRANSAXLECLClutch System
MTManual Transaxle
ATAutomatic Transaxle
CVTCVT
DDRIVELINE/AXLEFAXFront Axle
RAXRear Axle
ESUSPENSIONFSUFront Suspension
RSURear Suspension
WTRoad Wheels & Tires
FBRAKESBRBrake System
PBParking Brake System
BRCBrake Control System
GSTEERINGPSPower Steering System
STCSteering Control System
HRESTRAINTSSBSeat Belts
SRSSupplemental Restraint System (SRS)
IBODYBLBody, Lock & Security System
GWGlasses, Window System & Mirrors
RFRoof
EIExterior & Interior
IPInstrument Panel
SESeat
JAIR CONDITIONERMTCManual Air Conditioner
KELECTRICALSCStarting & Charging System
LTLighting System
DIDriver Information System
WWWiper, Washer & Horn
BCSBody Control System
LANLAN System
AVAudio Visual, Navigation & Telephone System
ACSAuto Cruise Control System
PGPower Supply, Ground & Circuit Elements
LMAINTENANCEMAMaintenance
Edition: May 2007
Revision: May 2007
Publication No. SM8E-1C11U0
B
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© 2007 NISSAN NORTH AMERICA, INC.
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan North America Inc.
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2008
QUICK REFERENCE CHART: VERSA
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
General SpecificationINFOID:0000000001903532
Brake PedalINFOID:0000000001903533
Unit: mm (in)
Front Disc BrakeINFOID:0000000001903534
Unit: mm (in)
Rear Drum BrakeINFOID:0000000001903535
Unit: mm (in)
Front brake Brake model CLZ25VACylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 46.0 mm × 9.5 mm
(4.945 in × 1.811 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT20D Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness 194.1 mm
× 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255 Diaphragm diameter 255 mm (10.04 in)
Brake pedal free height (from dash panel top surface) A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running] A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play 3 - 11 (0.12 - 0.43)
Brake modelCLZ25VA
Brake pad Standard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotor Standard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)
0.02 mm (0.0008 in) or less
Brake model
LT 2 0 D
Brake lining Standard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum Standard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)

QUICK REFERENCE CHART: VERSA
2008
Fluids and LubricantsINFOID:0000000001903536
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel 52.0 13 3/4 gal 11 1/2 gal
Engine oil
Drain and refill With oil filter change 3.9 4 1/8 qt 3 3/8 qt
Without oil filter change 3.7 3 7/8 qt 3 1/4 qt
Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level) 6.8 7 1/4 qt 6 qt
Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qt
CVT fluid 8.3 8 3/4 qt 7 1/4 qt
Brake and clutch fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oil Typ e 1
120 m4.1 fl oz 4.2 fl oz
Typ e 2 100 m3.4 fl oz 3.5 fl oz

AT-1
TRANSMISSION/TRANSAXLE
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SECTION AT
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CONTENTS
AUTOMATIC TRANSAXLE
SERVICE INFORMATION ............................5
INDEX FOR DTC .................................................5
Alphabetical Index .....................................................5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
7
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine .....................................................
7
Precaution .................................................................8
Service Notice or Precaution .....................................9
PREPARATION ..................................................10
Special Service Tool ...............................................10
Commercial Service Tool ........................................13
A/T FLUID ...........................................................15
Checking A/T Fluid ..................................................15
Changing A/T Fluid .................................................15
A/T Fluid Cooler Cleaning .......................................16
A/T CONTROL SYSTEM ....................................19
Cross-Sectional View ..............................................19
Shift Mechanism ......................................................19
TCM Function ..........................................................27
CAN Communication ...............................................28
Input/Output Signal of TCM .....................................28
Line Pressure Control .............................................29
Shift Control ............................................................30
Lock-up Control .......................................................31
Engine Brake Control (Overrun Clutch Control) ......32
Control Valve ...........................................................34
Centrifugal Cancel Mechanism ...............................34
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......36
Introduction .............................................................36
OBD-II Function for A/T System ..............................36
One or Two Trip Detection Logic of OBD-II .............36
OBD-II Diagnostic Trouble Code (DTC) ..................36
Malfunction Indicator Lamp (MIL) ............................38
TROUBLE DIAGNOSIS ....................................39
DTC Inspection Priority Chart ..................................39
Fail-Safe ..................................................................39
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
40
A/T Electrical Parts Location ...................................46
Circuit Diagram ........................................................47
Inspections Before Trouble Diagnosis .....................48
Road Test ................................................................52
Check Before Engine Is Started ..............................53
Check at Idle ............................................................53
Cruise Test - Part 1 .................................................55
Cruise Test - Part 2 .................................................58
Cruise Test - Part 3 .................................................59
Vehicle Speed at Which Gear Shifting Occurs ........61
Vehicle Speed at Which Lock-up Occurs/Releas-
es .............................................................................
61
Symptom Chart ........................................................61
TCM Terminal and Reference Value .......................71
CONSULT-III Function (A/T) ...................................73
Diagnosis Procedure without CONSULT-III ............78
DTC U1000 CAN COMMUNICATION LINE .....83
Description ...............................................................83
On Board Diagnosis Logic .......................................83
Possible Cause ........................................................83
DTC Confirmation Procedure ..................................83
Wiring Diagram - AT - CAN .....................................84
Diagnosis Procedure ...............................................85
DTC P0705 PARK/NEUTRAL POSITION
(PNP) SWITCH ..................................................
86
Description ...............................................................86
CONSULT-III Reference Value in Data Monitor
Mode ........................................................................
86
On Board Diagnosis Logic .......................................86
Possible Cause ........................................................86

AT-3
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P N Wiring Diagram - AT - SSV/B ................................
140
Diagnosis Procedure .............................................141
Component Inspection ..........................................142
DTC P1760 OVERRUN CLUTCH SOLENOID
VALVE ..............................................................
144
Description ............................................................144
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
144
On Board Diagnosis Logic ....................................144
Possible Cause .....................................................144
DTC Confirmation Procedure ................................144
Wiring Diagram - AT - OVRCSV ...........................145
Diagnosis Procedure .............................................146
Component Inspection ..........................................147
DTC VEHICLE SPEED SENSOR MTR ............149
Description ............................................................149
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
149
On Board Diagnosis Logic ....................................149
Possible Cause .....................................................149
DTC Confirmation Procedure ................................149
Wiring Diagram - AT - VSSMTR ...........................150
Diagnosis Procedure .............................................151
DTC BATT/FLUID TEMP SEN (A/T FLUID
TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE) .........................................................
152
Description ............................................................152
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
152
On Board Diagnosis Logic ....................................152
Possible Cause .....................................................152
DTC Confirmation Procedure ................................152
Wiring Diagram - AT - BA/FTS ..............................153
Diagnosis Procedure .............................................154
Component Inspection ..........................................156
DTC TURBINE REVOLUTION SENSOR .........158
Description ............................................................158
CONSULT-III Reference Value in Data Monitor
Mode .....................................................................
158
On Board Diagnosis Logic ....................................158
Possible Cause .....................................................158
DTC Confirmation Procedure ................................158
Wiring Diagram - AT - PT/SEN .............................159
Diagnosis Procedure .............................................160
CONTROL UNIT (RAM), CONTROL UNIT
(ROM) ...............................................................
163
Description ............................................................163
On Board Diagnosis Logic ....................................163
Possible Cause .....................................................163
DTC Confirmation Procedure ................................163
Diagnosis Procedure .............................................163
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
164
Wiring Diagram - AT - MAIN .................................164
Diagnosis Procedure .............................................165
PNP, OD SWITCH AND CLOSED THROT-
TLE, WIDE OPEN THROTTLE POSITION
SIGNAL CIRCUIT ............................................
167
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
167
TCM Terminal and Reference Value .....................167
Diagnosis Procedure .............................................167
Component Inspection ...........................................171
SHIFT POSITION INDICATOR CIRCUIT ........172
Description .............................................................172
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
172
Diagnosis Procedure .............................................172
TROUBLE DIAGNOSIS FOR SYMPTOMS ....173
Wiring Diagram - AT - NONDTC ...........................173
OD OFF Indicator Lamp Does Not Come On ........176
Engine Cannot Be Started in "P" and "N" Position ..178
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
179
In "N" Position, Vehicle Moves ..............................179
Large Shock "N" → "R" Position ............................180
Vehicle Does Not Creep Backward in "R" Position ..181
Vehicle Does Not Creep Forward in "D", "2" or "1"
Position ..................................................................
182
Vehicle Cannot Be Started from D1 .......................183
A/T Does Not Shift: D1→ D2or Does Not Kick-
down: D
4→ D2 .......................................................185
A/T Does Not Shift: D2→ D3 ..................................186
A/T Does Not Shift: D3→ D4 ..................................188
A/T Does Not Perform Lock-up .............................189
A/T Does Not Hold Lock-up Condition ...................190
Lock-up Is Not Released .......................................191
Engine Speed Does Not Return to Idle (Light
Braking D
4→ D3) ...................................................192
A/T Does Not Shift: D4→ D3, When OD OFF ........193
A/T Does Not Shift: D3→ 22, When Selector Lever
"D" → "2" Position .................................................
194
A/T Does Not Shift: 22→ 11, When Selector Lever
"2" → "1" Position ..................................................
195
Vehicle Does Not Decelerate by Engine Brake .....197
TCM Self-Diagnosis Does Not Activate .................200
TRANSMISSION CONTROL MODULE ..........202
Removal and Installation .......................................202
SHIFT CONTROL SYSTEM ............................203
Control Device Removal and Installation ...............203
Control Device Disassembly and Assembly ..........206
Selector Lever Knob Removal and Installation ......206
Adjustment of A/T Position ....................................207
Checking of A/T Position .......................................207
A/T SHIFT LOCK SYSTEM .............................209
Description .............................................................209
Shift Lock System Parts Location ..........................209
Wiring Diagram - AT - SHIFT ................................210

AT-4
Diagnosis Procedure .............................................210
KEY INTERLOCK CABLE ...............................213
Removal and Installation .......................................213
ON-VEHICLE SERVICE ..................................216
Control Valve Assembly and Accumulators ...........216
Park/Neutral Position (PNP) Switch ......................219
Revolution Sensor .................................................221
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
222
Differential Side Oil Seal ........................................223
AIR BREATHER HOSE ...................................225
Removal and Installation .......................................225
TRANSAXLE ASSEMBLY ..............................226
Removal and Installation .......................................226
OVERHAUL .....................................................230
Component ............................................................230
Oil Channel ............................................................237
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
238
Location of Snap Rings .........................................239
DISASSEMBLY ...............................................240
Disassembly ..........................................................240
REPAIR FOR COMPONENT PARTS ..............257
Manual Shaft .........................................................257
Oil Pump ................................................................260
Control Valve Assembly ........................................263
Control Valve Upper Body .....................................272
Control Valve Lower Body .....................................276
Reverse Clutch ......................................................279
High Clutch ............................................................284
Forward and Overrun Clutches .............................288
Low & Reverse Brake ............................................295
Rear Internal Gear and Forward Clutch Hub .........299
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
302
Band Servo Piston Assembly ................................307
Final Drive .............................................................313
ASSEMBLY ......................................................318
Assembly (1) .........................................................318
Adjustment (1) .......................................................319
Assembly (2) .........................................................325
Adjustment (2) .......................................................330
Assembly (3) .........................................................333
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
341
General Specification ............................................341
Vehicle Speed at Which Gear Shifting Occurs .....341
Vehicle Speed at When Lock-up Occurs/Releases
.
341
Stall Speed ............................................................341
Line Pressure ........................................................341
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ..............................................
341
Control Valves .......................................................343
Accumulator ..........................................................343
Clutches and Brakes .............................................343
Final Drive .............................................................345
Planetary Carrier ...................................................345
Oil Pump ...............................................................345
Input Shaft .............................................................345
Reduction Pinion Gear ..........................................345
Band Servo ...........................................................345
Output Shaft ..........................................................346
Bearing Retainer ...................................................346
Total End Play .......................................................346
Reverse Clutch End Play ......................................346
Removal and Installation .......................................346
Shift Solenoid Valves ............................................346
Solenoid Valves ....................................................346
A/T Fluid Temperature Sensor ..............................347
Revolution Sensor .................................................347
Dropping Resistor .................................................347
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
347

A/T FLUID
AT-15
< SERVICE INFORMATION >
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A/T FLUID
Checking A/T FluidINFOID:0000000001703158
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using the “COLD” range
on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:
• When wiping the A/T fluid level gauge, always use lint-free cloth.
• Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT-48, "
Inspections Before Trouble
Diagnosis". If the A/T fluid contains frictional material (clutches, bands, etc.), or if the A/T is repaired, over-
hauled, or replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT-16, "
A/T
Fluid Cooler Cleaning".
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
Changing A/T FluidINFOID:0000000001703159
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
SCIA3451E
SMA051D
Drain plug: Refer to AT-230, "Component".

A/T CONTROL SYSTEM
AT-19
< SERVICE INFORMATION >
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A/T CONTROL SYSTEM
Cross-Sectional ViewINFOID:0000000001703161
Shift MechanismINFOID:0000000001703162
CONSTRUCTION
1. Converter housing 2. Oil pump 3. Brake band
4. Reverse clutch 5. High clutch 6. Front planetary gear
7. Low one-way clutch 8. Rear planetary gear 9. Forward clutch
10. Overrun clutch 11. Low & reverse brake 12. Output gear
13. Band servo piston 14. Reverse clutch drum 15. Side cover
16. Idler gear 17. Forward one-way clutch 18. Transaxle case
19. Reduction pinion gear 20. Final gear 21. Differential case
22. Input shaft 23. Torque converter
SCIA7938E

AT-20
< SERVICE INFORMATION >
A/T CONTROL SYSTEM
FUNCTION OF CLUTCH AND BRAKE
CLUTCH AND BAND CHART
1. Torque converter 2. Oil pump 3. Input shaft
4. Brake band 5. Reverse clutch 6. High clutch
7. Front sun gear 8. Front pinion gear 9. Front internal gear
10. Front planetary carrier 11. Rear sun gear 12. Rear pinion gear
13. Rear internal gear 14. Rear planetary carrier 15. Forward clutch
16. Forward one-way clutch 17. Overrun clutch 18. Low one-way clutch
19. Low & reverse brake 20. Parking pawl 21. Parking gear
22. Output shaft 23. Idle gear 24. Output gear
SAT998I
Clutch and brake components Abbr. Function
5Reverse clutch R/C To transmit input power to front sun gear 7.
6High clutch H/C To transmit input power to front planetary carrier 10.
15Forward clutch F/C To connect front planetary carrier 10 with forward one-way clutch 16.
17Overrun clutch O/C To connect front planetary carrier 10 with rear internal gear 13.
4Brake band B/B To lock front sun gear 7.
16Forward one-way clutch F/O.CWhen forward clutch 15 is engaged, to stop rear internal gear 13 from rotating in
opposite direction against engine revolution.
18Low one-way clutch L/O.CTo stop front planetary carrier 10 from rotating in opposite direction against en-
gine revolution.
19Low & reverse brake L & R/B To lock front planetary carrier 10.
Shift posi-
tionR/C
5H/C
6F/C
15O/C
17Band servo
F/O.C
16L/O.C
18L&R/B
19Lock-
upRemarks
2nd
apply3rd re-
lease4th ap-
ply
PPA R K
POSITION
RREVERSE
POSITION
NNEUTRAL
POSITION
D*4 1st *1D B B

A/T CONTROL SYSTEM
AT-21
< SERVICE INFORMATION >
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• *1: Operates when OD OFF. (OD OFF indicator lamp is on.)
• *2: Oil pressure is applied to both 2nd “apply” side and 3rd “release” side of band servo piston. However, brake band does not contract
because oil pressure area on the “release” side is greater than that on the “apply” side.
• *3: Oil pressure is applied to 4th “apply” side on condition *2 above, and brake band contracts.
• *4: A/T will not shift to 4th when OD OFF. (OD OFF indicator lamp is on.)
• : Operates.
• A: Operates when throttle opening is less than specification**, activating engine brake.
• B: Operates during “progressive” acceleration.
• C: Operates but does not affect power transmission.
• D: Operates when throttle opening is less than specification**, but does not affect engine brake.
- **: Overrun clutch remains in engaged condition when throttle opening is less than 1/16.
POWER TRANSMISSION
“N” and “P” Positions
• “N” position
Power from the input shaft is not transmitted to the output shaft because the clutches do not operate.
• “P” position
Similar to the “N” position, the clutches do not operate. The parking pawl engages with the parking gear to
mechanically hold the output shaft so that the power train is locked.
“11” Position
2nd *1A BAutomatic
shift
3rd *1A *2C C B
*11 ⇔ 2 ⇔ 3
⇔ 4
4th C *3C C
21stBB
Automatic
shift
1 ⇔ 2 ⇐ 3 2ndB
3rd *2C C B
11stBB
Locks (held
stationary)
in 1st speed
1 ⇐ 2 ⇐ 3 2ndB
3rd *2C C B Shift posi-
tionR/C
5H/C
6F/C
15O/C
17Band servo
F/O.C
16L/O.C
18L&R/B
19Lock-
upRemarks
2nd
apply3rd re-
lease4th ap-
ply
SAT991I