check engine NISSAN LATIO 2009 Service Manual PDF

BRC
N
O P
• If ABS actuator and electric unit (control unit) connec
tion is loose, tighten the piping to the specified
torque and recheck for leaks.
• If there is damage to the connection flare nut or A BS actuator and electric unit (control unit) threads,
replace the damaged part and recheck for leaks.
• When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and recheck for leaks. If fluid is still seeping out, repl ace the damaged part. If the fluid is leaking at the ABS
actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assem-
bly.
CAUTION:
The ABS actuator and electric unit (control un it) cannot be disassembled and must be replaced
as an assembly.
3. Check the brake pads for excessive wear.
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION Make sure the battery positive cable, negative cabl e and ground connection are not loose. In addition, make
sure the battery is sufficiently charged.
ABS WARNING LAMP INSPECTION 1. Make sure ABS warning lamp turns on for approximately 2 seconds when the ignition switch is turned ON. If it does not, check CAN communications. If ther e are no errors with the CAN communication system,
replace the combination meter. Refer to IP-12, " Removal and Installation " .
2. Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp does not turn off, conduct self-diagnosis of ABS act uator and electric unit (control unit). If no malfunctions
are detected in self-diagnosis, replace combination meter. Refer to IP-12, " Removal and Installation " .
3. After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-18, " CONSULT-III
Function (ABS) " .
Warning Lamp and Indicator Timing INFOID:0000000004307267
Note 1: Brake warning lamp will turn on when the parking brake is applied or when the brake fluid level is low.
x: ON
–: OFF
Control Unit Input/Out put Signal Standard INFOID:0000000004307268
REFERENCE VALUE FROM CONSULT-III CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short circuited.
Condition
ABS
warning lamp BRAKE
warning lamp [Note 1] Remarks
When the ignition switch is OFF – – –
After the ignition switch is turned ON for approx. 1
second × ×
–
After the ignition switch is turned ON for approx. 2
seconds – –Lamp goes off approx. 2 seconds after the
engine is started.
ABS malfunction ×– –
EBD malfunction × ×–

Wheel Sensor
System "
Vehicle running (Note 1)
Almost in accor-
dance with speed-
ometer display
(within ±10%)
BATTERY VOLT Battery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit) Ignition switch ON 10 to 16V
BRC-27, " ABS Control
Unit Power and Ground
Systems Inspection "
STOP LAMP SW
Stop lamp switch oper-
ation Brake pedal depressed ON
—
Brake pedal not depressed OFF
ABS WARN LAMP ABS warning lamp ON
condition (Note 2) ABS warning lamp ON ON
BRC-16, " Basic Inspec-
tion "
ABS warning lamp OFF OFF
MOTOR RELAY Operation status of mo-
tor and motor relay Ignition switch ON or running
(ABS not activated) OFF
BRC-26, " Actuator Motor,
Motor Relay, and Circuit
Inspection "Ignition switch ON or engine
running (ABS activated) ON
ACTUATOR RLY Actuator relay opera-
tion status Vehicle stopped (Ignition
switch ON) OFF
BRC-26, " Actuator Motor,
Motor Relay, and Circuit
Inspection "Vehicle stopped (Engine run-
ning) ON
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL Solenoid valve opera-
tion Actuator (solenoid) is active
(“ACTIVE TEST” with CON-
SULT-III) or actuator relay is in-
active (in fail-safe mode). ON
BRC-25, " Solenoid Valve
System Inspection "
When actuator (solenoid) is not
active and actuator relay is ac-
tive (ignition switch ON). OFF
ABS SIGNAL
EBD SIGNAL Signal statusABS active
EBD active ON
ABS system
EBD system
ABS not active
EBD not active OFF
ABS FAIL SIG
EBD FAIL SIG Fail signal statusABS fail
EBD fail ON
ABS system
EBD system
ABS normal
EBD normal OFFABS diagnostic mo
de Description
SELF-DIAG RESULTS Displays ABS actuator and electric unit (control unit) self-diagnosis results.
DATA MONITOR Displays ABS actuator and electric unit (control unit) input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ACTIVE TEST Operation of electrical loads can be checked by sending drive signal to them.

BRC
N
O P
SELF-DIAGNOSIS
Description If an error is detected in the system, the ABS warning lamp will turn on. In this case, perform self-diagnosis as
follows:
Operation Procedure 1. Turn ignition switch OFF.
2. Connect CONSULT-III to the data link connector.
3. Turn ignition switch ON.
4. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
5. After stopping the vehicle, with the engine running, t ouch “ABS”, “SELF-DIAG RESULTS” in order on the
CONSULT-III screen.
6. The self-diagnostic results are displayed. (If nece ssary, the self-diagnostic results can be printed out by
touching “PRINT”.)
• When “NO DTC IS DETECTED” is displayed, check the ABS warning lamp.
7. Conduct the appropriate inspection from the display item list, and repair or replace the malfunctioning
component.
8. Start engine and drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute.
CAUTION:
• When a wheel sensor “short-circuit” is detected, if the vehicle is not driven at 30 km/h (19 MPH)
for at least 1 minute, the ABS warn ing lamp will not turn off even if the malfunction is repaired.
9. Turn ignition switch OFF to prepare for erasing the memory.
10. Start the engine and touch “ABS”, “SELF-DIAG RESU LTS”, “ERASE” in order on the CONSULT-III screen
to erase the error memory.
If “ABS” is not indicated, go to GI-36, " CONSULT-III Data Link Connector (DLC) Circuit " .
CAUTION:
If the error memory is not erased, re -conduct the operation from step 5.
11. For the final inspection, drive at approximately 30 km/h (19 MPH) or more for approximately 1 minute and
confirm that the ABS warning lamp is off.
Display Item List FUNCTION TEST Conducted by CONSULT-III in
stead of a technician to determine whether each sy stem is "OK" or "NG".
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.
ABS diagnostic mode Description

CL
N
O P
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
Removal and Installation INFOID:0000000004305174
COMPONENTS
CAUTION:
• Never reuse CSC (Concentric Slave Cylinder). B ecause CSC slides back to the original position
every time when removing transaxle assembly. At th is timing, dust on the sliding parts may damage
a seal of CSC and may cause clut ch fliud leakage. Refer to CL-12, " Removal and Installation " .
• Never bring any grease to the clutch disc faci ng, pressure plate surface and flywheel surface.
• When installing, be careful that grease applied to input shaft does not adhere to clutch disc.
• Never clean clutch disc using solvent.
REMOVAL 1. Remove transaxle assembly from the vehicle. Refer to MT-16, " Removal and Installation " (RS5F91R
models), MT-58, " Removal and Installation " (RS6F94R models).
2. Loosen clutch cover bolts evenly. Then remove clutch cover and clutch disc.
INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc • Measure clutch disc runout and spline backlash. If either measure- ment exceeds the specificat ion, replace clutch disc.
• Check clutch disc for burns, discoloration or oil or grease leakage. Replace if necessary.
1. Flywheel 2. Clutch disc 3. Clutch cover
4. Input shaft A. First step (MR18DE engine models) B. First step (HR16DE engine models)
C. Final step Apply lithium-based grease including molybdenum disulphide Clutch Disc " .

CO
N
O P
CONTENTS
ENGINE COOLING SYSTEM
HR16DE
PRECAUTION ....... ........................................
3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Liquid Gasket ............................... ......4
PREPARATION .... ........................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool .................................... ......5
SYMPTOM DIAGNOSIS ..... ..........................7
OVERHEATING CAUSE ANALYSIS ............. .....7
Troubleshooting Chart ..... ..........................................7
FUNCTION DIAGNOSIS .. .............................9
DESCRIPTION ............................................... .....9
Engine Cooling System ....................................... ......9
Engine Cooling System Schematic ..................... ....10
ON-VEHICLE MAINTENA NCE ....................11
ENGINE COOLANT ....................................... ....11
Inspection ............................................................ ....11
Changing Engine Coolant ................................... ....11
RADIATOR ..................................................... ....14
Checking Radiator Cap ....................................... ....14
Checking Radiator ............................................... ....14
ON-VEHICLE REPAIR .... .............................16
RADIATOR ..................................................... ....16 Component ..........................................................
....16
Removal and Installation ..................................... ....16
COOLING FAN .................................................. 18
Component (Models with A/C) ............................. ....18
Component (Models without A/C) ........................ ....18
Removal and Installation ..................................... ....19
WATER PUMP .................................................. 20
Exploded View ..................................................... ....20
Removal and Installation ..................................... ....20
Inspection ............................................................ ....21
THERMOSTAT .................................................. 22
Exploded View ..................................................... ....22
Removal and Installation ..................................... ....22
Inspection ............................................................ ....23
WATER OUTLET .............................................. 24
Exploded View ..................................................... ....24
Removal and Installation ..................................... ....24
Inspection ............................................................ ....25
DISASSEMBLY AND AS SEMBLY ..............26
COOLING FAN .................................................. 26
Disassembly and Assembly ................................. ....26
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .............................................
27
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 27
Periodical Maintenance Specification .................. ....27
Radiator ............................................................... ....27
Thermostat .......................................................... ....27
MR18DE
SERVICE INFORMATION .. .........................28
PRECAUTIONS ................................................. 28

CO
NP
O
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000004784387
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation After Battery Disconnect
INFOID:0000000004784348
NOTE:
• This Procedure is applied only to models with Inte lligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE 1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.

CO
NP
O
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000004784395
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
Commercial Service Tool INFOID:0000000004784396
Tool number
(Kent-Moore No.)
Tool name Description
WS39930000
( — )
Tube pressure Pressing the tube of liquid gasket
KV991J0070
(J-45695)
Coolant Refill Tool Refilling engine cooling system
EG17650301
(J-33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV10111100
(J-37228)
Seal cutter Removing chain tensioner cover and water
pump cover
—
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant LMA053
S-NT564
WBIA0539E

CO
NP
O
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart INFOID:0000000004784346
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed —
Damaged fins Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio — — —
Poor engine coolant quality — Engine coolant viscosity —
Insufficient engine coolant Engine coolant leaks Cooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Reservoir tank cap Loose
Poor sealing
Radiator O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing system Cylinder head deterioration
Cylinder head gasket deteri-
oration

CO
NP
O
ON-VEHICLE MAINTENANCE
ENGINE COOLANT
Inspection INFOID:0000000004784397
LEVEL CHECK • Check if the reservoir tank engine coolant level is within the “MIN” to “MAX” range when engine is cool.
• Adjust the engine coolant level as necessary.
CHECKING COOLING SYSTEM FOR LEAKS To check for leaks, apply pressure to the cooling system using suit-
able tool and Tool.
WARNING:
Never remove the radiator cap wh en the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
Changing Engine Coolant INFOID:0000000004784398
WARNING:
• To avoid being scalded, do not change engine coolant when engine is hot.
• Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter of a
turn to release built-up pressure. Then turn the cap all the way.
CAUTION:
• Do not spill engine coolant on drive belt.
DRAINING ENGINE COOLANT 1. Open radiator drain plug (1) at the bottom of radiator, and then remove radiator cap.
• Front
When draining all of engine coolant in the system, open
water drain plug on cylinder block. Refer to EM-96 .
CAUTION:
• Perform this step when engine is cold.
• Do not spill engine coolant on drive belt.
2. Remove reservoir tank as necessary, and drain engi ne coolant and clean reservoir tank before installing.
Refer to CO-16, " Component " .
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration. PBIC3799E

Recommended Chemical Product and Sealant " .
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.
• Use Genuine NISSAN Long Life Anti-freeze coolant or
equivalent, mixed with distil led water or demineralized
water.
Refer to MA-15, " Anti-freeze Coolant Mixture Ratio " .
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be vi sible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specifi ed amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
Radiator drain plug : Refer to
CO-16, " Component " .
Cylinder block drain plug : Refer to EM-96, " Disassembly and Assembly " .
Tool number : KV991J0070 (J-45695)
Engine coolant capacity
(with reservoir tank) : Refer to
MA-14, " Fluids
and Lubricants " .
Compressed air
supply pressure : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm
2
,
80 - 120 psi)