light NISSAN LATIO 2011 Service Manual PDF

CLUTCH DISC, CLUTCH COVER AND FLYWHEELCL-17
< SERVICE INFORMATION >
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• Determine the wear limit of clutch facing (depth to the rivet head). If measurement exceeds specific ations, replace clutch disc.
Clutch Cover
• With the check clutch cover installed on vehicle Check the dia-
phragm spring toe height. If unevenness exceeds specifications,
adjust the height using Tool (A).
• Check clutch cover thrust ring for wear or breakage. If wear or breakage is found, replace clutch cover assembly.
NOTE:
• Worn thrust ring will generate a beating noise when tapped at the rivet using suitable tool.
• Broken thrust ring will make a clinking sound when cover is shaken up and down.
• If a trace of burn or discoloration is found on clutch cover pressure plate to clutch disc contact surface, repair the surface with sandpaper. If surface is damaged or distorted, replace the assembly.
Flywheel Runout
• Check contact surface of flywheel for slight burns or discoloration.Repair flywheel with emery paper.
• Check the flywheel runout. Refer to EM-97, "
Inspection" (HR16DE
models), EM-219, "
Inspection After Disassembly" (MR18DE mod-
els).
CAUTION:
Measure flywheel outer face (not on knock pin and clutch cover
mounting hole).
INSTALLATION
1. Clean clutch disc and input shaft splines to remove grease and dust caused by abrasion.
2. Apply recommended grease to clutch disc and input shaft splines. CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage
to the clutch may result. Excessive grease may cause sl ip or shudder. If it adheres to CSC seal, it
will cause clutch fluid l eakage. Wipe off excess grease.
Clutch facing wear : Refer to
CL-19, "
Clutch Disc".
SCL229
Uneven limit of diaphragm
spring toe height: Refer to CL-19, "Clutch
Cover".
Tool number A : ST20050240 ( — )
PCIB1502E
PBIC2646E
Revision: May 2010 2011 Versa

PRECAUTIONSCO-3
< PRECAUTION > [HR16DE]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005930769
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SRS section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution for Liquid GasketINFOID:0000000005930771
REMOVAL OF LIQUID GASKET SEALING
• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2)
as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
Tool number : KV10111100 (J-37228)
WBIA0566E
Revision: May 2010 2011 Versa

CO-12
< ON-VEHICLE MAINTENANCE >[HR16DE]
ENGINE COOLANT
If contaminated, flush the engine cooling system.
REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir
tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
• The radiator must be complete ly empty of coolant and water.
• Apply sealant to the threads of the cylinder bl ock drain plugs. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-42, "
Recommended Chemical Product and Sealant".
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.
•Use Genuine NISSAN Long Life Anti-freeze coolant or
equivalent, mixed with distil led water or demineralized
water.
Refer to MA-15, "
Anti-freeze Coolant Mixture Ratio".
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be vi sible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specifi ed amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
Radiator drain plug : Refer to
CO-16, "
Component".
Cylinder block drain plug : 9.8 N·m (1.0 kg-m, 87 in-lb)
Tool number : KV991J0070 (J-45695)
Engine coolant capacity
(with reservoir tank) : Refer to
MA-14, "
Fluids
and Lubricants".
Compressed air
supply pressure : 549 - 824 kPa (5.6 - 8.4 kg/cm
2,
80 - 119 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
Revision: May 2010 2011 Versa

CO-28
< SERVICE INFORMATION >[MR18DE]
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000005930801
REMOVAL OF LIQUID GASKET SEALING
• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2)
as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful no t to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
4. Apply liquid gasket without breaks to the specif ied location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply liquid gasket to the groove. Tool number : KV10111100 (J-37228)
WBIA0566E
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
Revision: May 2010
2011 Versa

ENGINE COOLANTCO-37
< SERVICE INFORMATION > [MR18DE]
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REFILLING ENGINE COOLANT
1. Install the radiator drain plug. Install the reservoir
tank and cylinder block drain plug, if removed for a total
system drain or for engine removal or repair.
• The radiator must be completely empty of coolant and water.
• Apply sealant to the threads of the cylinder blo ck drain plugs. Use Genuine High Performance
Thread Sealant or equivalent. Refer to GI-42, "
Recommended Chemical Product and Sealant".
2. If disconnected, reattach the upper radiator hose at the engine side.
3. Set the vehicle heater controls to the full HOT and heat er ON position. Turn the vehicle ignition ON with
the engine OFF as necessary to activate the heater mode.
4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly
with the refill tube and the venturi assembly to the radiator cap
adapter.
5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed
position.
•Use Genuine NISSAN Long Life Anti-freeze coolant or
equivalent, mixed with distil led water or demineralized
water.
Refer to MA-15, "
Anti-freeze Coolant Mixture Ratio".
6. Install an air hose to the venturi assembly, the air pressure must be within specification.
CAUTION:
The compressed air supply must be equipped with an air dryer.
7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is
full of coolant, close the ball valve. Th is will purge any air trapped in the refill hose.
8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude
locations, use the vacuum specifications based on the altitude
above sea level.
9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
system and repeat steps 6 - 8 to br ing the vacuum to the specified amount. Recheck for any leaks.
Radiator drain plug : Refer to
CO-40, "
Component".
Cylinder block drain plug : 9.8 N·m (1.0 kg-m, 87 in-lb)
Tool number : KV991J0070 (J-45695)
Engine coolant capacity
(with reservoir tank) : Refer to
MA-14, "
Fluids
and Lubricants".
Compressed air
supply pressure : 549 - 824 kPa (5.6 - 8.4 kg/cm
2,
80 - 119 psi)
LLIA0058E
Altitude above sea level Vacuum gauge reading
0 - 100 m (328 ft) : 28 inches of vacuum
300 m (984 ft) : 27 inches of vacuum
500 m (1,641 ft) : 26 inches of vacuum
1,000 m (3,281 ft) : 24 - 25 inches of vacuum
LLIA0057E
Revision: May 2010 2011 Versa

CVT-8
< SERVICE INFORMATION >[RE0F08B]
PRECAUTIONS
6. Perform a self-diagnosis check of a
ll control units using CONSULT-III.
Precaution for On Board Diagnosis (OBD) System of CVT and EngineINFOID:0000000005928722
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the battery cable from the negative terminal
before any repair or inspection work. The open/sho rt circuit of related switches, sensors, solenoid
valves, etc. will cause the MIL to light up.
• Be sure to connect and lock the connectors secure ly after work. A loose (unlocked) connector will
cause the MIL to light up due to an open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Be sure to route and secure th e harnesses properly after work. Interference of the harness with a
bracket, etc. may cause the MIL to light up due to a short circuit.
• Be sure to connect rubber tubes properly afte r work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to a malfunction of the EVAP system or fuel injection system, etc.
• Be sure to erase the unnecessary malfunction informa tion (repairs completed) from the TCM and
ECM before returning the vehicle to the customer.
Service After Replacing TCM and Transaxle AssemblyINFOID:0000000005928723
SERVICE AFTER REPLACING TCM AND TRANSAXLE ASSEMBLY
Perform the applicable service according to the following table when replacing TCM or transaxle assembly.
CAUTION:
• Never start the engine unti l the service is completed.
• “DTC P1701” may be indicated soon after replaci ng TCM or transaxle assembly (after erasing the
memory in the pattern B). Restart the self-diagnos is after erasing the self-diagnosis result using
CONSULT-III. Check that no error is detected.
NOTE:
Old unit means that the unit has been already used for another vehicle.
PATTERN A
1. Shift the selector lever to “P” position after replacing TCM.
2. Turn ignition switch ON.
3. Check that the shift position indicator in the combination meter turns ON (It indicates approximately 1 or 2 seconds after turning ignition switch ON.)
• Check the following items if shift position indicator does not turn ON. Repair or replace accordingly as
necessary.
- The harness between TCM and ROM ASSY in tr ansaxle assembly is open or shorted.
- Terminals disconnected, loose, or bent from connector housing.
PATTERN B
1. Turn ignition switch ON after replacing each part.
2. Connect the vehicle with CONSULT-III.
3. Start engine.
CAUTION:
Never start driving.
4. Select “Data monitor” in “TRANSMISSION”.
5. Warm up transaxle assembly until “ATFTEMP COUNT” indicates 47 [approximately 20° C (68°F)] or more,
and then turn ignition switch OFF.
TCM Transaxle assembly Service pattern
Replaced with new unit Not replaced the unit “PATTERN A”
Not replaced the unit Replaced with new or old unit
“PATTERN B”
Replaced with old unit Not replaced the unit
Replaced with new or old unit
Replaced with new unit Replaced with new or old unit “PATTERN C”
Revision: May 2010 2011 Versa

PRECAUTIONSCVT-9
< SERVICE INFORMATION > [RE0F08B]
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6. Turn ignition switch ON. CAUTION:
Never start engine.
7. Select “Self Diagnostic Results” in “TRANSMISSION”.
8. Shift the selector lever to “R” position.
9. Depress slightly the accelerator pedal (Pedal angle: 2/8) while depressing the brake pedal.
10. Select “Erase” with step 9.
11. Release brake pedal and accelerator pedal.
12. Turn ignition switch OFF while keeping the selector lever in “R” position.
13. Wait approximately 10 seconds.
14. Turn ignition switch ON while keeping the selector lever in “R” position.
15. Select “Special function” in “TRANSMISSION”.
16. Check that the value on “CALIB DATA” in CONSULT-II I is the same as the data listed in the table below.
• Restart the procedure from step 3 if the values are not the same.
CALIB DATA
17. Shift the selector lever to “P” position.
18. Check that the shift position indicator in combinat ion meter turns ON. (It indicates approximately 1 or 2
seconds after shifting the selector lever to “P” position.)
• Check the following items if shift position indicator does not turn ON. Repair or replace accordingly as
necessary.
- The harness between TCM and ROM ASSY in transaxle assembly is open or shorted.
- Terminals disconnected, loose, or bent from connector housing.
- Power supply and ground of TCM. Refer to CVT-113, "
Description".
PATTERN C
1. Replace transaxle assembly first, and then replace TCM.
2. Perform the service of “PATTERN A”.
(Perform the service of “PATTERN B” if TCM is replaced first.)
Removal and Installation Procedure for CVT Unit ConnectorINFOID:0000000005928724
REMOVAL
Rotate bayonet ring counterclockwise, pull out CVT unit harness
connector upward and disconnect it.
INSTALLATION
Item name Display value
UNIT CLB ID 1 00
UNIT CLB ID 2 00
UNIT CLB ID 3 00
UNIT CLB ID 4 00
UNIT CLB ID 5 00
UNIT CLB ID 6 00
SCIA2096E
Revision: May 2010 2011 Versa

ON BOARD DIAGNOSTIC (OBD) SYSTEMCVT-29
< SERVICE INFORMATION > [RE0F08B]
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The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with- out the engine running. This is a bulb check.
• If the MIL does not light up, refer to DI-21, "
Schematic", or see
EC-1033, "
Wiring Diagram".
2. When the engine is start ed, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
SEF217U
Revision: May 2010 2011 Versa

CVT-162
< SERVICE INFORMATION >[RE0F08B]
SHIFT CONTROL SYSTEM
7. Remove the plate (1) from the CVT shift selector assembly.
: Vehicle front
8. Remove the lock plate (1) from the control cable (2). : Vehicle front
9. Remove the control cable (2) from the CVT shift selector assem- bly.
10. Insert suitable tool at points (A) and (B) as shown, and press both tabs (E) and (F) at the front (C) and rear (D) slightly toward
the center of the CVT shift selector assembly to remove the CVT
shift selector assembly from the underside of the vehicle.
: Vehicle front
INSTALLATION
Installation is in the reverse order of removal.
SCIA6967E
SCIA6968E
SCIA6970E
Revision: May 2010 2011 Versa

SHIFT CONTROL SYSTEMCVT-163
< SERVICE INFORMATION > [RE0F08B]
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• When installing the control cable (1) to the CVT shift selector assembly (2), make sure that the control cable (1) is fully pressed
in with the ribbed surface (A) fa cing downward from the vehicle.
: Vehicle front
• After installation is completed, adjust and check the CVT position.
Refer to CVT-164, "
Adjustment of CVT Position" and CVT-164,
"Checking of CVT Position".
CVT Shift Selector Disassembly and AssemblyINFOID:0000000005928963
DISASSEMBLY
NOTE:
Refer to CVT-160, "
Removal and Installation" to disassemble.
1. Remove shift selector handle from CVT shift selector assembly. Refer to CVT-163, "
Shift Selector Handle
Removal and Installation".
2. Remove position lamp from position indicator plate (1).
3. Insert a suitable tool to (A) (at 4 locations) as shown, and bend each hook slightly to raise position indicator plate (1) and
remove from CVT shift selector assembly (2).
4. Remove bracket from CVT sh ift selector assembly (2).
5. Remove CVT shift selector harness connector from CVT shift selector assembly (2).
6. Release tabs (A) on shift lock solenoid and park position switch assembly from hooks (B) on CVT shift selector assembly to shift
lock solenoid and park position switch assembly.
ASSEMBLY
Assembly is in the reverse order of disassembly.
Shift Selector Handle Removal and InstallationINFOID:0000000005928964
REMOVAL
CAUTION:
Make sure that parking brake is a pplied before removal/installation.
SCIA6253E
SCIA6969E
SCIA6977E
Revision: May 2010 2011 Versa