dimensions NISSAN LATIO 2011 Service Repair Manual

ASSEMBLYAT-345
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
8. Install return spring (2) on parking shaft (3) and parking pawl (1) using a suitable tool.
Adjustment (1) (For HR16DE Engine Models)INFOID:0000000005928304
REDUCTION PINION GEAR BEARING PRELOAD
1. Select proper thickness of reduction pinion gear adjusting shim using the following procedures.
a. Place reduction pinion gear on transaxle case as shown.
b. Install idler gear bearing outer race on transaxle case.
c. Place idler gear bearing inner race on outer race.
d. Measure dimensions (B), (C) and (D), and calculate dimension (A).
• Measure dimension (B) between the end of reduction piniongear and the surface of transaxle case.
• Measure dimension (B) in at least two places, and take the
average.
SCIA6996E
SCIA3623E
(A) : Distance between the surface of idler gear
bearing inner race and th e adjusting shim mat-
ing surface of reduction pinion gear.
A = D − (B + C)
SCIA3624E
SCIA3625E
Revision: May 2010 2011 Versa

ASSEMBLYAT-347
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
7. Measure turning torque of reduction pinion gear using Tool.
•When measuring turning torq ue, turn reduction pinion
gear in both directions several times to seat bearing roll-
ers correctly.
• If turning torque is out of specification, decrease or
increase thickness of reductio n pinion gear adjusting
shim.
OUTPUT SHAFT BEARING PRELOAD
1. Select proper thickness of output gear adjusting spacer using the following procedures.
a. Remove paper rolled around output shaft.
b. Install output gear bearing outer race on bearing retainer.
c. Place bearing retainer on output shaft.
d. Place output gear bearing inner race on bearing retainer.
e. Measure dimensions (G) and (H ), and calculate dimension (F).
• Measure dimension (G) betw een end of output shaft and sur-
face of output gear bearing inner race.
• Measure dimension (G) in at least two places, and take the
average.Tool number
: ST3127S000 (J-25765-A)
Turning torque of reduction pinion gear: Refer to AT-378, "
Reduction Pinion Gear".
SCIA5514E
SAT682D
(F) : Distance between the surface of output gear bearing inner race and adjusting spacer mating
surface of output shaft.
F = H − G
SAT683D
SAT684D
Revision: May 2010 2011 Versa

ASSEMBLYAT-351
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
m. Reinstall converter housing on transaxle case and ti ghten converter housing bolts to the specified torque.
Refer to AT-237, "
Component".
n. Insert Tool and measure turning torque of final drive assembly.
•Turn final drive assembly in both directions several times
to seat bearing rollers correctly.
• When old bearing is used ag ain, turning torque will be
slightly less than the above.
• Make sure torque is close to the specified range.
REDUCTION PINION GEAR BEARING PRELOAD
1. Select proper thickness of reduction pinion gear adjusting shim using the following procedures.
a. Place reduction pinion gear on transaxle case as shown in the figure.
b. Install idler gear bearing outer race on transaxle case. Refer to AT-322, "
Output Shaft, Output Gear, Idler Gear, Reduction Pin-
ion Gear and Bearing Retainer".
c. Place idler gear bearing inner race on outer race.
d. Measure dimensions (B), (C) and (D), and calculate dimension (A).
• Measure dimension (B) between the end of reduction pinion
gear and the surface of transaxle case.
• Measure dimension (B) in at least two places, and take the
average.Tool number : KV38105710 (J-39026)
Turning torque of final drive assembly
(New bearing):
Refer to AT-378, "
Final Drive".
SCIA8012E
SCIA3623E
(A) : Distance between the surface of idler gear
bearing inner race and th e adjusting shim mat-
ing surface of reduction pinion gear.
A = D − (B + C)
SCIA3624E
SCIA3625E
Revision: May 2010 2011 Versa

AT-354
< SERVICE INFORMATION >
ASSEMBLY
b. Install needle bearing on bearing retainer.CAUTION:
Be careful to direction of needle bearing.
c. Install output shaft on transaxle case.
d. Measure dimensions (
1) and (2) at side cover and then cal-
culate dimension (A).
• Measure dimension ( 1) and ( 2) in at least two places.
e. Measure dimensions (
2) and (3) and then calculate dimen-
sion (B).
• Measure dimension ( 2)and ( 3) in at least two places.
f. Select proper thickness of output shaft adjusting shim so that output shaft end play (clearance between side cover and output
shaft bearing) is within specifications. Refer to “Parts Informa-
tion” for output shaft adjusting shim selection.
g. Install output shaft adjusting shim on output shaft bearing.
SCIA4917E
SAT035F
(A) : Distance between transaxle case fitting sur- face and adjusting shim mating surface.
A =
1 − 2
2
: Height of gauge
SAT374F
(B) : Distance between the end of output shaft bearing outer race and the side cover fitting
surface of transaxle case.
B =
2 − 3
2
: Height of gauge
SAT375F
Output shaft end play (A
− B):
Refer to AT-379, "
Output Shaft".
SCIA4918E
Revision: May 2010 2011 Versa

AT-360
< SERVICE INFORMATION >
ASSEMBLY
25. Install reverse clutch assembly.CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
Adjustment (2)INFOID:0000000005928307
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
TOTAL END PLAY
• Measure clearance between reverse clutch drum and needle bear-
ing for oil pump cover.
• Select proper thickness of bearing race so that end play is within specifications.
1. Measure dimensions (K) and (L ), and then calculate dimension
(J).
SAT373D
Part name Total end playReverse clutch end play
Transaxle case zz
Overrun clutch hub zz
Rear internal gear zz
Rear planetary carrier zz
Rear sun gear zz
Front planetary carrier zz
Front sun gear zz
High clutch hub zz
Input shaft assembly (high clutch drum) zz
Oil pump cover zz
Reverse clutch drum —z
SCIA3661E
SCIA3662E
Revision: May 2010 2011 Versa

AT-362
< SERVICE INFORMATION >
ASSEMBLY
• Select proper thickness of bearing race so that total end play is within specifications. Refer to “PartsInformation” for bearing race selection.
REVERSE CLUTCH END PLAY
• Measure clearance between oil pump cover and thrust washer forreverse clutch drum.
• Select proper thickness of thrust washer so that end play is within
specification.
1. Measure dimensions O and P), and then calculate dimension N).
a. Place thrust washer on reverse clutch drum.
b. Measure dimension (O).
c. Measure dimension (P).
d. Calculate dimension (N).
SCIA3665E
SCIA3666E
SCIA3667E
(N) : Distance between oi l pump fitting surface of
transaxle case and thrust washer on reverse
clutch drum.
N = O – P
SCIA3668E
Revision: May 2010 2011 Versa

ASSEMBLYAT-363
< SERVICE INFORMATION >
DE
F
G H
I
J
K L
M A
B
AT
N
O P
2. Measure dimensions (R) and (S), and then calculate dimension (Q).
a. Measure dimension (R).
b. Measure dimension (S).
c. Calculate dimension (Q).
3. Adjust reverse clutch end play (T
2).
• Select proper thickness of thrust washer so that reve rse clutch end play is within specifications. Refer to
“Parts Information” for thrust washer selection.
Assembly (3)INFOID:0000000005928308
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch drum).
CAUTION:
Be careful with the dir ection of needle bearing.
3. Install reverse clutch assembly. CAUTION:
Align teeth of reverse clutch dr ive plates before installing.
SAT384D
SAT385D
(Q) : Distance between transaxle case fitting sur-
face and thrust washer mating surface.
Q = R – S
SAT386D
T2 = N – Q
Reverse clutch end play: Refer to AT-379, "
Reverse Clutch End Play".
SAT387D
Revision: May 2010 2011 Versa

BL-288
< SERVICE INFORMATION >
BODY REPAIR
Sedan
DESCRIPTION
• All dimensions indicated in the figures are actual.
• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″ X″, ″Y ″
and ″Z ″.
LIIA2882E
Revision: May 2010 2011 Versa

CO-4
< PRECAUTION >[HR16DE]
PRECAUTIONS
1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquidgasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
4. Apply liquid gasket without breaks to the specif ied location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply liquid gasket to the groove.
• As for the bolt holes, normally apply liquid gasket inside the holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
• Within five minutes of liquid gasket application, install the mat- ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten nuts or bolts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
SEM159F
Revision: May 2010
2011 Versa

CO-28
< SERVICE INFORMATION >[MR18DE]
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000005930801
REMOVAL OF LIQUID GASKET SEALING
• After removing nuts and bolts, separate the mating surface, using Tool and remove old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap Tool to insert it (1), and then slide it by tapping on the side (2)
as shown.
• In areas where Tool is difficult to use, use plastic hammer to lightly tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful no t to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, using scraper.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to GI-42, "
Recommended Chemical Prod-
uct and Sealant".
4. Apply liquid gasket without breaks to the specif ied location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply liquid gasket to the groove. Tool number : KV10111100 (J-37228)
WBIA0566E
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
Revision: May 2010
2011 Versa