battery NISSAN LEAF 2016 1.G First Responders Guide

• Failure to properly shut down the high voltage system before the Emergency
Response Procedures are performed will result in serious injury or death from
electrical shock. To prevent serious injury or death, NEVER touch high voltage
harnesses or components without always wearing appropriate Personal Protective
Equipment (PPE) . PPE must always be worn when touching or working on high
voltage components
•
When contact with high voltage components or high voltage harnesses is
unavoidable, or when there is risk of such contact, you must always wear appropriate
PPE. PPE must always be worn when touching or working on high voltage components. • If the charge connector is connected to the vehicle, remove it. Refer to
Removing the
Charge

Connector (FRG–18) .
• The vehicle contains parts that contain powerful magnets. If a person who is wearing a
pacemaker
or other medical device is close to these parts, the medical device may be
affected by the magnets. Such persons must not perform work on the vehicle.
• Be sure to verify that the READY indicator is off and the high voltage system is
stopped.
•

After the high voltage system is shut down, please wait at least ten (10) minutes for
complete discharge of the high voltage capacitor. While waiting, do not operate any
vehicle functions.
NOTE:
The high voltage full discharge takes ten (10) minutes, but after five (5) minutes the
voltage has dropped below 60V.
• After shutting down the high voltage system and removing the 12-volt battery negative (-) terminal, wait at least three (3) minutes to discharge the air bag capacitor. Even though
the 12-volt battery negative (-) is disconnected, the Supplemental Restraint System (SRS)
air bag maintains voltage at least three (3) minutes. During this time, there is a possibility
of sudden SRS air bag inflation due to harness short circuit or damage and it may cause
serious injuries.
• Always shut down the high voltage system before disconnecting the 12-volt battery. Not doing so may result in serious injury or death from electrical shock.
• The 12V system will remain active even after the 12-volt battery negative (-) terminal is removed while the high voltage system is active. The high voltage system is active
during any of the following conditions:
– charging indicator is turned ON
– READY indicator is turned ON
Refer to 1-1.2 Interior Component Location (FRG–6)
for location of these indicators.
This

is because DC/DC converter will not shut down and power will be supplied to the
12V system and high voltage system continuously.
FRG–17

Indications the High Voltage System is ON
1. If the READY indicator is ON, the high voltage system is active.
2.

The high voltage system is active if any charge indicator
is ON (blue LEDs on top of the instrument panel) .
Before disconnecting the 12-volt battery terminal, if necessary, lower the windows, unlock the doors, and
open the rear hatch as required. Once 12-volt battery is disconnected, power controls will not operate.
Powering Down the High Voltage System
The high voltage system can be shut down with any 1 of the following procedures: • Turn OFF the power switch anddisconnect the 12-volt battery. Refer to
Primary Procedure (FRG–20) .
•

Remove the fuses for the high voltage control system and disconnect the 12-volt battery.
Refer to Alternate Procedure 1 (Remove Fuses) (FRG–22).
•

Remove the service plug and disconnect the 12-volt battery. Refer to Alternate Procedure 2
(Remove

Service Plug) (FRG–24) .
Primary

Procedure
1. Check the READY indicator status. If it is ON, the high voltage system is active.
2.

Place the selector lever in the Park (P) position.
3. Press the power switch once to turn OFF the high voltage system. Then verify whether the READY indicator is OFF and continue to the next steps to
open

the hood for 12-volt battery negative cable access.
If the READY indicator does not turn off, refer to
Alternate Procedure 1 (Remove Fuses) (FRG–22)
4. If possible, keep the Nissan Intelligent Key® at least 5
meters (16 feet) away from the vehicle. AAYIA0155ZZ
AAYIA0091ZZ
HOLD
AAYIA0144ZZ
FRG–20

5. Open the hood.
6.
Disconnect the negative (-) 12-volt battery cable (1) .
Insulate the negative (-) battery cable terminal with
insulated tape.
NOTE: : Arrow in illustration depicts vehicle front
direction.
7. Wait

at least ten (10) minutes for complete discharge of the high voltage capacitor after
the power switch has been turned OFF.
8. Perform the first response action. AAYIA0145ZZ
1
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FRG–21

6. Disconnect the negative (-) 12-volt battery cable (1) .
Insulate the negative (-) battery cable terminal with
insulated tape.
NOTE: : Arrow in illustration depicts vehicle front
direction.
7. Wait

at least ten (10) minutes for complete discharge of the high voltage capacitor after
the fuses are pulled.
8. Perform the first response action. To avoid unintended reinstallation and risk of electrical shock and severe personal injury
or

death, the rescuer should carry the fuses on his/her person and cover the fuse box with
insulated tape.
Alternate Procedure 2 (Remove Service Plug) • Do not remove the service plug without always wearing appropriate Personal
Protective
Equipment (PPE) to help protect the responder from serious injury or death
by electrical shock.
• Immediately cover the service plug socket with insulated tape. The high voltage
battery
retains high voltage power even when the service plug is removed. To avoid
electric shock, NEVER touch the terminals inside the socket.
To avoid unintended reinstallation and risk of electrical shock and severe personal injury or
death, the rescuer should carry the service plug on his/her person while work is in progress.
1. Insert a suitable tool (1) under the RH rear corner of the access trim cover located on the floor behind the center
console. Pry up (2) and remove.
NOTE: : Arrow in illustration depicts vehicle front
direction. 1
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AAYIA0159ZZ
FRG–24

6. Disconnect the negative (-) 12-volt battery cable (1) .
Insulate the negative (-) battery cable terminal with
insulated tape.
NOTE: : Arrow in illustration depicts vehicle front
direction.
7.

Perform the first response action.
3-3.2 Water Submersion Damage level of submerged vehicle may not be apparent. Handling a submerged
vehicle
without appropriate Personal Protective Equipment (PPE) will result in serious
injury or death from electrical shock. • The power switch of the submerged vehicle must be turned OFF first, if possible.
Then
the vehicle must be completely out of the water and drained to avoid electrical
shock.
• Always wear appropriate Personal Protective Equipment (PPE) and remove/drain
water
before removing the service plug when working on a vehicle after a fire or
submersion to avoid electrical shock.
• If the vehicle is in the water, to avoid electrical shock NEVER touch the high
voltage
components, harnesses or service plug. PPE must always be worn when
touching or working on high voltage components.
3-3.3 Vehicle Fire • Always utilize full Personal Protective Equipment (PPE) and self-contained breathing
apparatus
during fire fighting operations. Smoke from a LEAF vehicle fire is similar to
smoke from a conventional vehicle fire.
• In the case of extinguishing a fire with water, large amounts of water from a fire hydrant (if possible) must be used. DO NOT extinguish fire with a small amount of water. 1
AAYIA0149ZZ
FRG–26

In the event of a small fire, a Type ABC fire extinguisher may be used for an electrical fire
caused
by wiring harnesses, electrical components, etc. or oil fire.
Fire attack should follow standard fire fighting practices.
If you must walk away from the vehicle, notify an appropriate responder or a rescue person of the fact that
the vehicle is an electric car and contains a high voltage system and warn all others.
During overhaul operations (late stage fire suppression process to examine for remaining sources of heat) ,
make sure the battery is fully cooled to avoid fire re-ignition. The battery could reignite if it is placed near fire.
To avoid possible electrical shock and serious personal injury, do not breach the high voltage battery case.
3-3.4 Cutting the Vehicle Body • Do not cut into high voltage related areas to avoid severe personal injury or death.
• Do not cut into the high voltage battery to avoid severe personal injury or death.
• When removing parts, NEVER touch the high voltage parts or the insides of the
exposed
orange-colored high voltage cables to avoid severe personal injury or death.
Personal Protective Equipment (PPE) must always be worn when touching or
working on high voltage components. • Do not cut air bag parts to avoid unintended deployment of the air bags and the risk of
severe
personal injury or death.
If at least ten (10) minutes have passed since the rescuer shut down the high voltage system (refer to
3-3.1 High Voltage System Shut-Down Procedures (FRG–16)) , then the rescuer can cut the vehicle
except

for the high voltage battery. If the rescuer cannot wait the full ten (10) minutes or shut down the high voltage system,
absolute

care must be taken to avoid cutting HV parts and appropriate Personal Protective
Equipment (PPE) must always be worn.DO NOT cut the high voltage battery due to
possible electrocution risk and electrolyte solution leakage.
FRG–27

SRS Air Bag System Components Location
Avoid
cutting air bag system parts. However, the vehicle can be cut (except inflators) under the following
conditions: • The front, side and curtain air bags have deployed.
• At least three (3) minutes have passed after the 12-volt battery negative (-) cable has beendisconnected and the high voltage system has been shut down. = Inflators (Peel back plastic trim parts prior to cutting


operations to confirm exact inflator location.)
= Sensors
AAYIA0034GB
FRG–28

Vehicle Cut Sheet12-volt Battery
Nissan North America, Inc. Version 2, February 2014 DANGER
High voltage battery
High voltage harness
12-volt battery
12-volt battery
1-800-387-0122 (Canada) (Monday-Friday 8am-5pm Eastern, Central and Pacific Time Zones) Nissan Consumer Affairs: 1-800-647-7261 (US) or
(Monday-Friday 7am-7pm, Saturday 8am-4:30pm Central Time) or Nissan EV Customer Support: 1-877-664-2738
Emergency Contact:
NEVER CUT- High
voltage battery
High voltage
component or
harness
(Harness can be cut
only after the high
voltage system
shutdown procedure
has been completed.)
Never cut high voltage
components/batteries identified as
"NEVER CUT" for any reason. Death or serious personal injury will result. High voltage components:
Inverter, Power Delivery
Module (DC-DC converter
and On Board Charger),
Traction motor and
Reduction gear
Key
Under
side View Shown
AAYIA0149GB
FRG–30

3-3.5 High Voltage Battery Damage and Fluid Leaks
The high voltage battery contains electrolyte solution. To avoid exposure to electrolyte
solution
and serious personal injury, always wear appropriate solvent resistant Personal
Protective Equipment (PPE) and read the following precautions:
• Electrolyte solution is a skin irritant.
• Electrolyte solution is an eye irritant – If contact with eyes, rinse with plenty of water and see a doctor immediately.
• If electrolyte leak occurs, wear appropriate solvent resistant PPE and use a dry cloth to clean up the spilled electrolyte. Be sure to adequately ventilate the area.
• Electrolyte solution is highly flammable
• Electrolyte liquid or fumes that have come into contact with water vapors in the air will create an oxidized substance. This substance may irritate skin and eyes. In these
cases, rinse with plenty of water and see a doctor immediately.
• Electrolyte fumes (when inhaled) can cause respiratory irritation and acute intoxication. Move to fresh air and wash mouth with water. See a doctor immediately.
If electrolyte solution leakage, or damage such as any problem with the high voltage battery casing are
observed, first responders should attempt to neutralize the battery by applying a large volume of water to the
battery pack while wearing appropriate Personal Protective Equipment (PPE) . The neutralization process
helps stabilize the thermal condition of the battery pack but does not discharge the battery.
High voltage Battery Electrolyte Solution Characteristics: • Clear in color
• Sweet odor
• Similar viscosity to water
• Since the high voltage battery is made up of many small sealed battery modules, electrolyte solutionleakage should be minimal.
NOTE:
Other fluids in the vehicle are the same as those in a conventional internal combustion
vehicle.
3-3.6 Accessing the Occupants 1. Remove windowsa. Perform window removal the same as a normal vehicle.
2. Remove doors a. The doors are removable with hand tools or basic rescue tools such as electrical/hydraulicrescue tools. It may be easier to remove the doors by cutting door hinges.
3. Adjust steering wheel and front seat position (if necessary)
FRG–32