service NISSAN MAXIMA 2002 A33 / 5.G User Guide

When performing any inspection or mainte-
nance work on your vehicle, always take care
to prevent serious accidental injury to yourself
or damage to the vehicle. The following are
general precautions which should be closely
observed.
WARNING
IPark the vehicle on a level surface,
apply the parking brake securely and
block the wheels to prevent the ve-
hicle from moving. For a manual
transmission, move the shift lever to
N (Neutral) position. For an automatic
transmission, move the selector lever
to P (Park) position.
IBe sure the ignition key is OFF or
LOCK when performing any parts re-
placement or repairs.
IYour vehicle is equipped with an au-
tomatic engine cooling fan. It may
come on at any time without warning,
even if the ignition key is in the OFF
position and the engine is not run-
ning. To avoid injury, always discon-nect the negative battery cable before
working near the fan.
IIf you must work with the engine
running, keep your hands, clothing,
hair and tools away from moving
fans, belts and any other moving
parts.
IIt is advisable to secure or remove
any loose clothing and any jewelry,
such as rings, watches, etc. before
working on your vehicle.
IAlways wear eye protection when-
ever you work on your vehicle.
IIf you must run the engine in an
enclosed space such as a garage, be
sure there is proper ventilation for
exhaust gases to escape.
INever get under the vehicle while it is
supported only by a jack. If it is nec-
essary to work under the vehicle,
support it with safety stands.
IKeep smoking materials, flame and
sparks away from fuel and the bat-tery.
IOn gasoline engine models with the
Multiport Fuel Injection (MFI) System,
the fuel filter or fuel lines should be
serviced by a NISSAN dealer because
the fuel lines are under high pressure
even when the engine is off.
CAUTION
IDo not work under the hood while the
engine is hot. Turn off the engine and
wait until it cools down.
INever connect or disconnect either
the battery or any transistorized com-
ponent connector while the ignition
key is on.
INever leave the engine or the auto-
matic transmission related compo-
nent harness connector discon-
nected while the ignition key is on.
IAvoid direct contact with used engine
oil and coolant. Improperly disposed
MAINTENANCE PRECAUTIONS
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engine oil, engine coolant and/or
other vehicle fluids can hurt the envi-
ronment. Always conform to local
regulations for disposal of vehicle
fluid.
This ª8. Maintenance and do-it-yourselfº sec-
tion gives instructions regarding only those
items which are relatively easy for an owner to
perform.
A genuine NISSAN Service Manual is also
available. See ªOwner's Manual/Service
Manual order informationº in the ª9. Technical
and consurner informationº section.
You should be aware that incomplete or im-
proper servicing may result in operating diffi-
culties or excessive emissions, and could af-
fect your warranty coverage.If in doubt about
any servicing, have it done by your NISSAN
dealer.
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CHANGING ENGINE COOLANTIMajor cooling system repairs should be
performed by your NISSAN dealer. The
service procedures can be found in the
appropriate NISSAN Service Manual.IImproper servicing can result in reduced
heater performance and engine overheat-
ing.
WARNING
ITo avoid being scalded, never change
the coolant when the engine is hot.
INever remove the radiator cap when
the engine is hot. Serious burns
could be caused by high pressure
fluid escaping from the radiator.
IAvoid direct skin contact with used
coolant. If skin contact is made, wash
thoroughly with soap or hand cleaner
as soon as possible.
IKeep coolant out of reach of children
and pets.
1. Perform the following procedure to open
the heater water cock.
ITurn the ignition key from OFF to ON.
IMove the heater or air conditioner tem-
perature control dial to the maximum hot
position then turn the ignition key to
OFF.
2. Open radiator drain valve at the bottom ofradiator, and remove radiator filler cap.
IBe careful not to allow coolant to con-
tact drive belts.
IWaste coolant must be disposed of
properly. Check your local regulations.
3. Close the radiator drain valve securely after
the coolant is drained.
4. Fill the radiator slowly with the proper mix-
ture of anti-freeze solution and demineral-
ized water/distilled water. Fill the reservoir
tank up to the MAX level. Then install the
radiator filler cap.
5. Start the engine and warm it up until it
reaches normal operating temperature.
Then race the engine 2 or 3 times under no
load.
Watch the engine coolant temperature
gauge for signs of overheating.
6. Stop the engine. After it completely cools
down, refill the radiator up to the filler
opening. Fill the reservoir tank up to the
MAX level. Check the drain valve for any
sign of leakage.
7. Recheck the coolant level after the vehicle
has been driven for a day.
SDI0114
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REPLACING SPARK PLUGS
Platinum-tipped spark plugsIt is not necessary to replace the platinum-
tipped spark plugs as frequently as the con-
ventional type spark plugs since they will last
much longer. Follow the maintenance sched-
ule but, do not reuse them by cleaning or
regapping.
If replacement is required, see your NISSAN
dealer for servicing.
Always replace with recommended
platinum-tipped spark plugs.The filter element should not be cleaned and
reused. Replace it according to the mainte-
nance intervals. See the separate Service and
Maintenance Guide. When replacing the filter,
wipe the inside of the air cleaner housing and
the cover with a damp cloth.
WARNING
IOperating the engine with the air
cleaner removed can cause you or
others to be burned. The air cleanernot only cleans the air, it stops flame
if the engine backfires. If it is not
there, and the engine backfires, you
could be burned. Do not drive with
the air cleaner removed and be care-
ful when working on the engine with
the air cleaner removed.
INever pour fuel into the throttle body
or attempt to start the engine with the
air cleaner removed. Doing so could
result in serious injury.
SDI0145
SDI0963
AIR CLEANER
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CHECKING PARKING BRAKEFrom the released position, pull the parking
brake lever up slowly and firmly. If the number
of clicks is out of the range listed above, see
your NISSAN dealer.
CHECKING BRAKE PEDALWith the engine running, check the distance
between the upper surface of the pedal and
the metal floor. If it is out of the range shown
above, see your NISSAN dealer.Self-adjusting brakesYour vehicle is equipped with self-adjusting
brakes.
The disc-type brakes self-adjust every time the
brake pedal is applied.
WARNING
See your NISSAN dealer and have it
checked if the brake pedal height does
not return to normal.Brake pad wear indicatorsThe disc brake pads on your vehicle have
audible wear indicators. When a brake pad
requires replacement, it will make a high
pitched scraping or screeching sound when
the vehicle is in motion whether or not the
brake pedal is depressed. Have the brakes
checked as soon as possible if the wear indi-
cator sound is heard.
Under some driving or climate conditions, oc-
casional brake squeak, squeal or other noise
may be heard. Occasional brake noise during
light to moderate stops is normal and does not
affect the function or performance of the brake
system.
Proper brake inspection intervals should
be followed.For additional information, see
the separate Service and Maintenance Guide.
SDI0125
DI1020MH
PARKING BRAKE AND BRAKE
PEDAL
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tor is visible, the tire should be re-
placed.
IImproper service for a spare tire may
result in serious personal injury. If it
is necessary to repair the spare tire,
contact your NISSAN dealer.
IFor additional information regarding
tires, refer to ªImportant Tire Safety
Informationº in the Warranty Informa-
tion Booklet (US) or ªTire Safety In-
formationº in the Warranty Informa-
tion booklet (Canada).
Replacing wheels and tiresWhen replacing a tire, use the same size,
speed rating and load carrying capacity as
originally equipped. See ªSpecificationsº in the
ª9. Technical and consumer informationº sec-
tion for recommended types and sizes of tires
and wheels.
WARNING
IThe use of tires other than thoserecommended or the mixed use of
tires of different brands, construction
(bias, bias-belted or radial), or tread
patterns can adversely affect the ride,
braking, handling, ground clearance,
body-to-tire clearance, tire chain
clearance, speedometer calibration,
headlight aim and bumper height.
Some of these effects may lead to
accidents and could result in serious
personal injury.
IIf the wheels are changed for any
reason, always replace with wheels
which have the same offset dimen-
sion. Wheels of a different offset
could cause early tire wear, possibly
degraded vehicle handling character-
istics and/or interference with the
brake discs. Such interference can
lead to decreased braking efficiency
and/or early brake pad wear.
IDo not install a deformed wheel or
tire even if it has been repaired. Such
wheels or tires could have structural
damage and could fail without warn-ing.
IThe use of retread tire is not recom-
mended.
IFor additional information regarding
tires, refer to ªImportant Tire Safety
Informationº in the Warranty Informa-
tion Booklet (US) or ªTire Safety In-
formationº in the Warranty Informa-
tion booklet (Canada).
Wheel balanceUnbalanced wheels may affect vehicle han-
dling and tire life. Even with regular use,
wheels can get out of balance. Therefore, they
should be balanced as required.
Wheel balance service should be performed
with the wheels off the vehicle. Spin balancing
the front wheels on the vehicle could lead to
transmission damage.
For additional information regarding tires, refer
to ªImportant Tire Safety Informationº in the
Warranty Information Booklet.Care of wheelsIWash the wheels when washing the vehicle
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9 Technical and consumer informationCapacities and recommended fuel/lubricants ........... 9-2
Fuel recommendation........................................... 9-3
Engine oil and oil filter recommendation .............. 9-5
Recommended SAE viscosity number ................. 9-6
Air conditioning system refrigerant and lubricant
recommendations ................................................. 9-6
Specifications ............................................................ 9-7
Engine .................................................................. 9-7
Wheels and tires .................................................. 9-9
Dimensions and weights ...................................... 9-9
When traveling or registering your vehicle in
another country ....................................................... 9-10
Vehicle identification ............................................... 9-10
Vehicle identification number (VIN) plate ........... 9-10
Vehicle identification number
(Chassis number) ............................................... 9-10
Engine serial number ......................................... 9-11
F.M.V.S.S. certification label .............................. 9-11
Emission control information label ..................... 9-11Tire placard ........................................................ 9-12
Air conditioner specification label ....................... 9-12
Installing front license plate..................................... 9-13
Vehicle loading information ..................................... 9-14
Terms ................................................................. 9-14
Determining vehicle load capacity...................... 9-14
Loading tips ........................................................ 9-15
Towing a trailer ....................................................... 9-15
Maximum load limits ........................................... 9-16
Towing safety ..................................................... 9-17
Uniform tire quality grading ..................................... 9-19
Emission control system warranty .......................... 9-20
Reporting safety defects (US only) ......................... 9-20
Readiness for inspection/maintenance (I/M) test
(US only) ................................................................. 9-21
Owner's Manual/Service Manual order
information............................................................... 9-22
In the event of a collision ........................................ 9-22
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Octane rating tipsIn most parts of North America, you should use
unleaded gasoline with an octane rating of at
least 87 or 91 AKI (Anti-Knock Index) number.
However, you may use unleaded gasoline with
an octane rating as low as 85 AKI number in
these high altitude areas [over 4,000 ft (1,219
m)] such as: Colorado, Montana, New Mexico,
Utah, Wyoming, northeastern Nevada, south-
ern Idaho, western South Dakota, western
Nebraska, and that part of Texas which is
directly south of New Mexico.
Using unleaded gasoline with an octane
rating lower than stated above can cause
persistent, heavy spark knock. (Spark
knock is a metallic rapping noise.) If se-
vere, this can lead to engine damage. If you
detect a persistent heavy spark knock even
when using gasoline of the stated octane
rating, or if you hear steady spark knock
while holding a steady speed on level
roads, have your dealer correct the condi-
tion. Failure to correct the condition is
misuse of the vehicle, for which NISSAN is
not responsible.
Incorrect ignition timing will result in knocking,
after-run or overheating. This in turn may
cause excessive fuel consumption or damage
to the engine. If any of the above symptomsare encountered, have your vehicle checked at
a NISSAN dealer or other competent service
facility.
However, now and then you may notice
light spark knock for a short time while
accelerating or driving up hills. This is no
cause for concern, because you get the
greatest fuel benefit when there is light
spark knock for a short time under heavy
engine load.9-4
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for the reason described in change intervals.Change intervalsThe oil and oil filter change intervals for your
engine are based on the use of the specified
quality oils and filters. Oil and filter other than
the specified quality, or oil and filter change
intervals longer than recommended could re-
duce engine life. Damage to engines caused
by improper maintenance or use of incorrect
oil and filter quality and/or viscosity is not
covered by the new NISSAN vehicle warran-
ties.
Your engine was filled with a high quality
engine oil when it was built. You do not have to
change the oil before the first recommended
change interval. Oil and filter change intervals
depend upon how you use your vehicle. Op-
eration under the following conditions may
require more frequent oil and filter changes.
Irepeated short distance driving at cold out-
side temperatures,
Idriving in dusty conditions,
Iextensive idling,
Itowing a trailer.
RECOMMENDED SAE VISCOSITY
NUMBERSAE 5W-30 viscosity oil is preferred for all
ambient temperatures. SAE 10W-30,
10W-40 viscosity oil may be used if the
ambient temperature is above 0ÉF (þ18ÉC).
AIR CONDITIONING SYSTEM
REFRIGERANT AND LUBRICANT
RECOMMENDATIONSThe air conditioning system in this NISSAN
vehicle must be charged with the refriger-
ant HFC-134a (R-134a) and the lubricant,
Nissan A/C System Oil Type S or the exact
equivalents.
CAUTION
The use of any other refrigerant or lubri-
cant will cause severe damage to the air
conditioning system and will require the
replacement of all air conditioner sys-
tem components.
The refrigerant HFC-134a (R-134a) in your
NISSAN vehicle will not harm the earth's
ozone layer. Although this refrigerant does not
affect the earth's atmosphere, certain govern-
mental regulations require the recovery and
recycling of any refrigerant during automotive
air conditioning system service. Your NISSAN
dealer has the trained technicians and equip-
ment needed to recover and recycle your air
conditioning system refrigerant.
TI1028-C
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Contact your NISSAN dealer when servicing
your air conditioning system.
ENGINE
Model VQ35DE
Type Gasoline, 4-cycle
Cylinder arrangement 6-cylinder, V-slanted at 60É
Bore x Stroke in (mm) 3.760 x 3.205 (95.5 x 81.4)
Displacement cu in (cm
3) 213.45 (3,498)
Firing order 1-2-3-4-5-6*
Idle speed rpm
See the emission control label on
the underside of the hood. Ignition timing (B.T.D.C.) degree/rpm
CO percentage at idle speed [No air] %
Spark plugStandard PLFR5A-11
Service option PLFR4A-11, PLFR6A-11
Spark plug gap (Normal) in (mm) 0.043 (1.1)
Camshaft operation Timing chain
SPECIFICATIONS
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