oil filter NISSAN NAVARA 2005 Repair Owner's Manual

OIL COOLER
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OIL COOLERPFP:21305
ComponentsEBS01F6D
lRefer toGI-10, "Components"for symbol marks except in the above.
Removal and InstallationEBS01E5C
CAUTION:
lBe careful not to get burned when engine oil and engine coolant are hot.
lWhen removing, prepare a shop cloth to absorb any engine oil and engine coolant leakage or spill-
age.
lCompletely wipe off any engine oil and engine coolant that adhere to engine and vehicle.
REMOVAL
NOTE:
When removing oil cooler only, step 2 is unnecessary.
1. Remove engine undercover front and engine undercover middle. Refer toEI-15, "
FRONT BUMPER".
2. Drain engine coolant from radiator and cylinder block. Refer toCO-7, "
Changing Engine Coolant"and
EM-110, "
CYLINDER BLOCK".
NOTE:
Perform this step when removing water hoses and water connector.
1. Gasket 2. Water hose connector 3. Water hose
4. Water hose 5. Connecting bolt 6. Washer
7. Oil cooler 8. O-ring 9. Oil filter bracket
A. To cylinder block B. To heater return pipe Vehicle front
PBIC3338E

LU-12
OIL COOLER
3. Remove mounting nuts (2) of fuel filter (1), and move it aside
with its hoses connected. Temporarily secure it with a rope to
avoid putting load on its hose.
4. Disconnect water hoses from oil cooler.
lWhen removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant spilling.
CAUTION:
lPerform this step when engine is cold.
lDo not spill engine coolant on drive belts.
5. Loosen connecting bolt and remove oil cooler.
CAUTION:
Do not spill engine oil and engine coolant to rubber parts such as drive belts and engine mounting
insulator.
6. Remove water hoses and water connector, as necessary.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler.
INSTALLATION
Installation is the reverse order of removal.
lMake sure that no foreign objects are adhering to the installation planes of oil cooler or oil filter bracket.
lTighten the connecting bolt after aligning the stopper on the oil
filter bracket side with protrusion of oil cooler (1).
lInstall fuel filter (1), and tighten mounting nuts (2) to the speci-
fied torque.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and the engine coolant level, and add engine oil and engine coolant. Refer to
LU-5, "
ENGINE OIL"andCO-7, "ENGINE COOLANT".
: Vehicle front
PBIC3337E
A : Align the protrusion and the stopper.
: Vehicle front
PBIC3339E
: Vehicle front
Fuel filter mounting nut:
: 13.5 N·m(1.4 kg-m, 10 ft-lb)
PBIC3337E

SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS01E5F
OIL PRESSURE
*: Engine oil temperature at 80°C (176°F)
OIL CAPACITY (APPROXIMATE)
Unit: · (Imp qt)
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in) Engine speed
rpmApproximate discharge pressure*
kPa (bar, kg/cm
2, psi)
Idle speed More than 120 (1.20, 1.22, 17.4)
2,000 More than 250 (2.50, 2.55, 36.3)
Drain and refillWith oil filter change 7.6 (6-5/8)
Without oil filter change 7.1 (6-1/4)
Dry engine (Overhaul)7.9 (7)
Oil pump housing to oil pump outer rotor radial clearance 0.010 - 0.175 (0.0004 - 0.0069)
Oil pump inner rotor to oil pump outer rotor tip clearance 0.060 - 0.180 (0.0024 - 0.0071)
Oil pump housing to oil pump inner rotor side clearance 0.030 - 0.090 (0.0012 - 0.0035)
Oil pump housing to oil pump outer rotor side clearance 0.030 - 0.090 (0.0012 - 0.0035)
Oil pump inner rotor to oil pump housing clearance 0.030 - 0.095 (0.0012 - 0.0037)
Regulator valve to oil pump housing clearance 0.052 - 0.088 (0.0020 - 0.0035)

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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MAINTENANCE
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
DESCRIPTION ............................................................ 5
Pre-Delivery Inspection Items .................................. 5
GENERAL MAINTENANCE ....................................... 7
General Maintenance ............................................... 7
PERIODIC MAINTENANCE ....................................... 8
Periodic Maintenance ............................................... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD25DDTI DIESEL ENGINE) ................ 8
CHASSIS AND BODY MAINTENANCE
(YD25DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD25DDTI DIESEL ENGINE) ............... 11
CHASSIS AND BODY MAINTENANCE
(YD25DDTI DIESEL ENGINE) ............................. 11
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 13
RECOMMENDED FLUIDS AND LUBRICANTS ...... 14
Fluids and Lubricants ............................................. 14
SAE Viscosity Number ........................................... 15
DIESEL ENGINE ................................................. 15
GEAR OIL ........................................................... 15
Engine Coolant Mixture Ratio ................................ 16
ENGINE MAINTENANCE ......................................... 17
Checking Drive Belts .............................................. 17
Deflection Adjustment ............................................ 18
POWER STEERING OIL PUMP BELT ............... 18
A/C COMPRESSOR, ALTERNATOR AND
WATER PUMP BELT .......................................... 19
Changing Engine Coolant ...................................... 19
DRAINING ENGINE COOLANT ......................... 19
REFILLING ENGINE COOLANT ........................ 20FLUSHING COOLING SYSTEM ......................... 21
Checking Cooling System ...................................... 21
CHECKING COOLING SYSTEM HOSES ........... 21
CHECKING RADIATOR ...................................... 21
CHECKING RESERVOIR TANK CAP ................. 21
CHECKING RADIATOR SYSTEM FOR LEAKS... 22
Checking Fuel Lines ............................................... 23
Changing Fuel Filter ............................................... 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 24
INSPECTION AFTER INSTALLATION ................ 24
Draining Water from Fuel Filter .............................. 25
Changing Engine Air Cleaner Filter ........................ 25
DRY PAPER TYPE .............................................. 25
Changing Engine Oil ............................................... 25
Changing Oil Filter .................................................. 26
REMOVAL ........................................................... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27
CHASSIS AND BODY MAINTENANCE ................... 28
Checking the Exhaust System ................................ 28
Checking Clutch Fluid Level and Leaks ................. 28
Checking Clutch System ........................................ 28
Checking M/T Oil .................................................... 28
Changing M/T Oil .................................................... 29
Checking A/T Fluid ................................................. 29
Changing A/T Fluid ................................................. 31
Checking Transfer Fluid ......................................... 31
FLUID LEAKAGE AND FLUID LEVEL ................ 31
Changing Transfer Fluid ......................................... 32
DRAINING ........................................................... 32
FILLING ............................................................... 32
Checking Propeller Shaft ........................................ 32
Checking Front Final Drive Oil (Front Differential
Gear Oil) ................................................................. 32
OIL LEAKAGE AND OIL LEVEL ......................... 32
Changing Front Final Drive Oil (Front Differential
Gear Oil) ................................................................. 33
DRAINING ........................................................... 33
FILLING ............................................................... 33

DESCRIPTION
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DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS001K2
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)

MA-8
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE
PFP:00026
Periodic MaintenanceELS001J9
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (YD25DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water
NOTE:
lMaintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
l(1) If valve noise increases, check valve clearance.
l(2) Never use CG-4 oil.
l(3) Oil filter element assembly and O-ring seal are replacement parts.
l(4) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000Km (36,000 miles)/36 months. After first
replacement, perform "I" (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of
replacement interval.
l(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles) or months, which-
ever comes first.km x 1,000
(Miles x
1,000)
Months30
(18)
2460
(36)
4890
(54)
72120
(72)
96
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee
NOTE (1)EM-66
Drive beltsIIIIMA-17
Engine oil (Use recommended oil.)See
NOTE (2)RRRRMA-25
Engine oil filter (Use NISSAN genuine part or equivalent)See
NOTE (3)RRRRMA-26
Engine anti-freeze coolant (Use Genuine NISSAN Anti-freeze
Coolant (L250) or equivalent)See
NOTE (4)IIIIMA-19
Cooling system I I I IMA-21
Fuel linesIIIIMA-23
Air cleaner filter (Dry paper type)RRMA-25
Fuel filterDRDRMA-23
Fuel injectorSee
NOTE (5)EM-44

PERIODIC MAINTENANCE
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CHASSIS AND BODY MAINTENANCE (YD25DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
*1: Replace at 60,000 km (36,000 miles) or 24 months, whichever comes first.
*2: Replace at 120,000 km (72,000 miles) or 48 months, whichever comes first.
NOTE:
l(1) Inspect once per year.
lMaintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles) or months,
whichever comes first.km x 1,000
(Miles x 1,000)
Months30
(18)
2460
(36)
4890
(54)
72120
(72)
96
Underhood and under vehicle
Headlampaiming IIIILT- 2 8
Brake&clutch,systemsandfluid(Forlevel&leaks) IIIIMA-35,
MA-28
Brake fluidRRRRMA-35
Brakeboostervacuumhoses,connections&checkvalve IIIIBR-22
Powersteeringfluid&lines(Forlevel&leaks) IIIIMA-37
Manual transmission gear oil (For leaks)IIIIMA-28
Automatic transmission fluid (For level & leaks)IIIIMA-29
Transferfluid(Forlevel&leaks) IIIIMA-31
Differential gear oil (For level & leaks or replace)IIIIMA-32,
MA-33
Limited-slip differential (LSD) gear oil
(for level and leaks)IIIIMA-33
Limited-slip differential (LSD) gear oil (for replace)R*1R*2MA-34
Steering gear & linkage, axle & suspension parts, propeller
shaft, drive shafts & exhaust systemIIIIMA-37
,
MA-38
,
MA-32
,
MA-38
,
MA-28
Wheelalignment(Ifnecessary,rotate&balancewheels) IIIIFSU-7,
MA-34
Brake pads, rotors & other brake componentsIIIIMA-36
,
MA-35
,
MA-36
Brake linings, drums & other brake & componentsIIIIMA-37
,
MA-36
,
MA-36
Foot brake, parking brake & clutch (For free play, stroke &
operation)IIIIBR-6,
PB-2
,
CL-6
Air conditioner filterRRRRATC-122,
MTC-101
Body corrosionSee
NOTE (1)MA-40

MA-10
PERIODIC MAINTENANCE
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage <30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
Maintenance operation: Check = Check and correct or replace as necessary.
Driving condition Maintenance itemMainte-
nance
operationMaintenance intervalReference
page
A........AircleanerfilterCleanEvery 5,000 km (3,000 miles)
or 4 months
MA-25
ReplaceEvery 30,000 km (18,000
miles) or 24 months
ABCD.....Engine oil & engine oil fil-
terReplaceEvery 15,000 km (9,000
miles) or 12 monthsMA-25
,
MA-26
A . . . E . . . . Fuel filterCheck &
drain
waterEvery 15,000 km (9,000
miles) or 12 monthsMA-25
ReplaceEvery 30,000 km (18,000
miles) or 24 monthsMA-23
. . . . . F . . . Brake fluid ReplaceEvery 15,000 km (9,000
miles) or 12 monthsMA-35
..C....H.Differential gear oil
ReplaceEvery 30,000 km (18,000
miles) or 24 monthsMA-33
,
MA-34
Limited-slip differential
(LSD) gear oilEvery 30,000 km (18,000
miles) or 12 monthsMA-34
..C....H.Limited-slip differential
(LSD) gear oilInspect
(for level)Every 15,000 km (9,000
miles) or 12 monthsMA-33
..C....H.Automatic transmission
fluidReplaceEvery 30,000 km (18,000
miles) or 24 monthsMA-31
......GH.Steering gear & linkage,
axle & suspension parts,
propeller shaft, drive
shafts & exhaust systemInspectEvery 15,000 km (9,000
miles) or 12 monthsMA-37
,
MA-38
,
MA-32
,
MA-38
,
MA-28
A.C. . .GHIBrake pads, rotors & other
brake componentsInspectEvery 15,000 km (9,000
miles) or 12 monthsMA-36
,
MA-35
,
MA-36
A.C. . .GHIBrake linings, drums &
other brake componentsInspectEvery 15,000 km (9,000
miles) or 12 monthsMA-37
,
MA-36
,
MA-36
A . . . . . . . . Air conditioner filter ReplaceEvery 15,000 km (9,000
miles) or 12 monthsAT C - 1 2 2,
MTC-101

PERIODIC MAINTENANCE
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ENGINE AND EMISSION CONTROL MAINTENANCE (YD25DDTI DIESEL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water
NOTE:
lMaintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
l(1) If valve noise increases, check valve clearance.
l(2)NeveruseCG-4oil.
l(3) Oil filter element assembly and O-ring seal are replacement parts.
l(4) First replace at 100,000 Km (60,000 miles), then every 60,000Km (36,000 miles). After first replacement, perform "I"
(checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
l(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
CHASSIS AND BODY MAINTENANCE (YD25DDTI DIESEL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x 1,000)30
(18)60
(36)90
(54)120
(72)
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee
NOTE (1)EM-66
Drive beltsIIIIMA-17
Engine oil (Use recommended oil.)See
NOTE (2)RRRRMA-25
Engine oil filter (Use NISSAN genuine part or equivalent)See
NOTE (3)RRRRMA-26
Engine anti-freeze coolant (Use Genuine NISSAN Anti-freeze
Coolant (L250) or equivalent)See
NOTE (4)IIIIMA-19
Cooling system I I I IMA-21
Fuel linesIIMA-23
Air cleaner filter (Dry paper type)RRMA-25
Fuel filterDRDRMA-23
Fuel injectorSee
NOTE (5)EM-44
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)30
(18)60
(36)90
(54)120
(72)
Underhood and under vehicle
Headlamp aiming I I I ILT- 2 8
Brake & clutch, systems and fluid (For level & leaks) I I I IMA-35,
MA-28
Brake fluidRRMA-35
Brake booster vacuum hoses, connections & check valve I IBR-22
Power steering fluid & lines (For level & leaks) I I I IMA-37
Manual transmission gear oil (For leaks) I I I IMA-28
Automatic transmission fluid (For level & leeaks)IIIIMA-29
Transfer fluid (For level & leaks) I I I IMA-31
Differential gear oil (For level & leaks or replace)IIIIMA-32,
MA-33

MA-12
PERIODIC MAINTENANCE
NOTE:
l(1) Inspect once per year.
lMaintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. Limited-slip differential (LSD) gear oil
(for level and leaks or replace)IRIRMA-33
,
MA-34
Steering gear & linkage, axle & suspension parts, propeller
shaft, drive shafts & exhaust systemIIIIMA-37
,
MA-38
,
MA-32
,
MA-38
,
MA-28
Wheel alignment (If necessary, rotate & balance wheels) I I I IFSU-7,
MA-34
Brake pads, rotors & other brake componentsIIIIMA-36
,
MA-35
,
MA-36
Brake linings, drums & other brake componentsIIIIMA-37
,
MA-36
,
MA-36
Foot brake, parking brake & clutch (For free play, stroke & oper-
ation)IIIIBR-6,
PB-2
,
CL-6
Air conditioner filterRRRRAT C - 1 2 2,
MTC-101
Body corrosionSee
NOTE (1)MA-40
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)30
(18)60
(36)90
(54)120
(72)