clutch NISSAN NAVARA 2005 Repair Owner's Guide

TROUBLE DIAGNOSIS
AT-43
D
E
F
G
H
I
J
K
L
MA
B
AT
Inspections Before Trouble DiagnosisECS00FX0
A/T FLUID CHECK
A/T Fluid Leakage and A/T Fluid Level Check
Inspect for A/T fluid leakage and check the A/T fluid level. Refer toAT-12, "Checking A/T Fluid".
A/T Fluid Condition Check
Inspect the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
Tfluidtemperatureis50to80°C(122to176°F). Inspect the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Engine start, apply foot brake, and place selector lever in “D”
position.
5. While holding down the foot brake, gradually press down the
accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot
from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move selector lever to the “N” position.
8. Cool down the ATF.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or cloudy Water in the fluidReplace the ATF and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
A/TReplace the ATF and check for
improper operation of the A/T.
SAT638A
SAT647B
SAT513G
Stall speed: 2,700 - 3,100 rpm
SAT514G

AT-44
TROUBLE DIAGNOSIS
CAUTION:
Run the engine at idle for at least 1 minute.
9. Repeat steps 5 through 8 with selector lever in “3”, “2”, “1” and “R” positions.
Judgement of Stall Test
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value
Stall test standard value position
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the ATF reaches in range of 50 to 80°C(122to
176°F), then inspect the amount of ATF and replenish if necessary.
NOTE:
The A/T fluid temperature rises in range of 50 to 80°C (122 to 176°F) during 10 minutes of driving.
3. After warming up remove the oil pressure detection plug and
install the oil pressure gauge (ST2505S001).
CAUTION:
When using the oil pressure gauge, be sure to use O-ring
attached to the oil pressure detection plug.
Selector lever position
Expected problem location
“D”, “3”, “2”
and “1”“R”
Stall rotationHO
lForward brake
lForward one-way clutch
l1st one-way clutch
l3rd one-way clutch
OH
lReverse brake
LL
lEngine and torque converter one-way clutch
HH
lLine pressure low
Does not shift-up “D” position 1®2 Slipping in 2nd, 3rd or 4th gear Direct clutch slippage
Does not shift-up “D” position 2®3 Slipping in 3rd, 4th or 5th gear High and low reverse clutch slippage
Does not shift-up “D” position 3®4 Slipping in 4th or 5th gear Input clutch slippage
Does not shift-up “D” position 4®5 Slipping in 5th gear Front brake slippage
SCIA2187E
SCIA0574E

TROUBLE DIAGNOSIS
AT-53
D
E
F
G
H
I
J
K
L
MA
B
AT
Symptom ChartECS00FX8
lThe diagnostic item numbers show the sequence for inspection. Inspect in order from item 1.
lOverhaul and inspect inside the A/T only if A/T fluid condition is NG. Refer toAT-43, "A/T Fluid Con-
dition Check".
No. Items Symptom Condition Diagnostic ItemReference
page
1
Shift
ShockLarge shock. (“N”®“D”
position)
Refer toAT-180,
"Large Shock (“N”to
“D”Position)".ON vehicle1. Engine idle speedEC-38
2. Engine speed signalAT-108
3. Accelerator pedal position sensorAT- 11 6
4. Control cable adjustmentAT- 2 11
5. A/T fluid temperature sensorAT- 11 8
6. ATF pressure switch 1 and front brake solenoid valveAT-156,
AT-137
7. CAN communication lineAT- 9 1
8. A/T fluid level and stateAT- 4 3
9. Line pressure testAT- 4 4
10. Control valve with TCMAT-218
OFF vehicle11. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer toAT- 1 4 , "Cross-
Sectional View (2WD Models)",AT- 1 5 , "Cross-Sectional View
(4WD Models)".)AT-263
2Shock is too large
when changing D1
®D2.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. ATF pressure switch 5 and direct clutch solenoid valveAT-160,
AT-142
4. CAN communication lineAT- 9 1
5. Engine speed signalAT-108
6. Turbine revolution sensorAT-123
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
8. A/T fluid level and stateAT- 4 3
9. Control valve with TCMAT-218
OFF vehicle 10. Direct clutchAT-298
3Shock is too large
when changing D2
®D3.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. ATF pressure switch 6 and high and low reverse clutch
solenoid valveAT-162,
AT-147
4. CAN communication lineAT- 9 1
5. Engine speed signalAT-108
6. Turbine revolution sensorAT-123
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
8. A/T fluid level and stateAT- 4 3
9. Control valve with TCMAT-218
OFF vehicle 10. High and low reverse clutchAT-296

AT-54
TROUBLE DIAGNOSIS
4
Shift
ShockShockistoolarge
when changing D3
®D4.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. ATF pressure switch 3 and input clutch solenoid valveAT- 1 5 8,
AT- 1 3 2
4. CAN communication lineAT- 9 1
5. Engine speed signalAT- 1 0 8
6. Turbine revolution sensorAT- 1 2 3
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
8. A/T fluid level and stateAT- 4 3
9. Control valve with TCMAT- 2 1 8
OFF vehicle 10. Input clutchAT- 2 8 6
5Shockistoolarge
when changing D4
®D5.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 5 6,
AT- 1 3 7
4. CAN communication lineAT- 9 1
5. Engine speed signalAT- 1 0 8
6. Turbine revolution sensorAT- 1 2 3
7. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
8. A/T fluid level and stateAT- 4 3
9. Control valve with TCMAT- 2 1 8
OFF vehicle10. Front brake (brake band)AT- 2 5 111. Input clutchAT- 2 8 6
6Shockistoolargefor
downshift when accel-
erator pedal is
pressed.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. CAN communication lineAT- 9 1
4. Engine speed signalAT- 1 0 8
5. Turbine revolution sensorAT- 1 2 3
6. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
7. A/T fluid level and stateAT- 4 3
8. Control valve with TCMAT- 2 1 8
OFF vehicle9. Front brake (brake band)AT- 2 5 110. Input clutchAT- 2 8 6
11. High and low reverse clutchAT- 2 9 6
12. Direct clutchAT- 2 9 8
No. Items Symptom Condition Diagnostic ItemReference
page

TROUBLE DIAGNOSIS
AT-55
D
E
F
G
H
I
J
K
L
MA
B
AT
7
Shift
ShockShock is too large for
upshift when accelera-
tor pedal is released.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. Engine speed signalAT-108
4. CAN communication lineAT- 9 1
5. Turbine revolution sensorAT-123
6. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
7. A/T fluid level and stateAT- 4 3
8. Control valve with TCMAT-218
OFF vehicle9. Front brake (brake band)AT-25110. Input clutchAT-286
11. High and low reverse clutchAT-296
12. Direct clutchAT-298
8Shock is too large for
lock-up.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. Engine speed signalAT-108
4. CAN communication lineAT- 9 1
5. Turbine revolution sensorAT-123
6. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
7. Torque converter clutch solenoid valveAT- 11 0
8. A/T fluid level and stateAT- 4 3
9. Control valve with TCMAT-218
OFF vehicle 10. Torque converterAT-263
9Shock is too large dur-
ing engine brake.ON vehicle1. Accelerator pedal position sensorAT- 11 6
2. Control cable adjustmentAT- 2 11
3. CAN communication lineAT- 9 1
4. A/T fluid level and stateAT- 4 3
5. Control valve with TCMAT-218
OFF vehicle6. Front brake (brake band)AT-2517. Input clutchAT-286
8. High and low reverse clutchAT-296
9. Direct clutchAT-298
No. Items Symptom Condition Diagnostic ItemReference
page

AT-56
TROUBLE DIAGNOSIS
10
No Up
ShiftGear does not change
from D
1®D2or from.
Refer toAT-188, "
A/T
Does Not Shift: D1®
D2".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
3. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 6 0,
AT- 1 4 2
4. Line pressure testAT- 4 4
5. CAN communication lineAT- 9 1
6. Control valve with TCMAT- 2 1 8
OFF vehicle 7. Direct clutchAT- 2 9 8
11Gear does not change
from D2®D3or from.
Refer toAT-190, "
A/T
Does Not Shift: D2®
D3".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
3. ATF pressure switch 6 and high and low reverse clutch
solenoid valveAT- 1 6 2,
AT- 1 4 7
4. Line pressure testAT- 4 4
5. CAN communication lineAT- 9 1
6. Control valve with TCMAT- 2 1 8
OFF vehicle 7. High and low reverse clutchAT- 2 9 6
12Gear does not change
from D
3®D4or from.
Refer toAT-192, "
A/T
Does Not Shift: D3®
D4".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
3. ATF pressure switch 3 and input clutch solenoid valveAT- 1 5 8,
AT- 1 3 2
4. ATF pressure switch 1 and front brake solenoid valveAT- 1 5 6,
AT- 1 3 7
5. Line pressure testAT- 4 4
6. CAN communication lineAT- 9 1
7. Control valve with TCMAT- 2 1 8
OFF vehicle 8. Input clutchAT- 2 8 6
13Gear does not change
from D
4®D5or from.
Refer toAT-194, "
A/T
Does Not Shift: D4®
D5".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Overdrive control switchAT- 1 7 2
3. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
4. ATF pressure switch 1 and front brake solenoid valveAT- 1 5 6,
AT- 1 3 7
5. ATF pressure switch 5 and direct clutch solenoid valveAT- 1 6 0,
AT- 1 4 2
6. Turbine revolution sensorAT- 1 2 3
7. Line pressure testAT- 4 4
8. CAN communication lineAT- 9 1
9. Control valve with TCMAT- 2 1 8
OFF vehicle10. Front brake (brake band)AT- 2 6 311. Input clutchAT- 2 8 6
No. Items Symptom Condition Diagnostic ItemReference
page

TROUBLE DIAGNOSIS
AT-57
D
E
F
G
H
I
J
K
L
MA
B
AT
14
No Down
ShiftIn “D” position, does
not downshift to 4th
gear.
Refer toAT-200, "A/T
Does Not Shift: 5th
Gear®4th Gear".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
3. ATF pressure switch 1 and front brake solenoid valveAT-156,
AT-137
4. ATF pressure switch 5 and direct clutch solenoid valveAT-160,
AT-142
5. CAN communication lineAT- 9 1
6. Line pressure testAT- 4 4
7. Control valve with TCMAT-218
OFF vehicle8. Front brake (brake band)AT-2639. Input clutchAT-286
15In “D” or “3” position,
does not downshift to
3rd gear.
Refer toAT-202, "A/T
Does Not Shift: 4th
Gear®3rd Gear".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
3. ATF pressure switch 3 and input clutch solenoid valveAT-158,
AT-132
4. ATF pressure switch 1 and front brake solenoid valveAT-156,
AT-137
5. CAN communication lineAT- 9 1
6. Line pressure testAT- 4 4
7. Control valve with TCMAT-218
OFF vehicle 8. Input clutchAT-286
16In “D” or “2” position,
does not downshift to
2nd gear.
Refer toAT-203, "A/T
Does Not Shift: 3rd
Gear®2nd Gear".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
3. ATF pressure switch 6 and high and low reverse clutch
solenoid valveAT-162,
AT-147
4. CAN communication lineAT- 9 1
5. Line pressure testAT- 4 4
6. Control valve with TCMAT-218
OFF vehicle 7. High and low reverse clutchAT-296
17In “D” or “1” position,
does not downshift to
1st gear.
Refer toAT-204, "A/T
Does Not Shift: 2nd
Gear®1st Gear".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
3. ATF pressure switch 5 and direct clutch solenoid valveAT-160,
AT-142
4. CAN communication lineAT- 9 1
5. Line pressure testAT- 4 4
6. Control valve with TCMAT-218
OFF vehicle 7. Direct clutchAT-298
No. Items Symptom Condition Diagnostic ItemReference
page

AT-58
TROUBLE DIAGNOSIS
18
Slips/Will
Not
EngageWhen “D” position,
remains in 1st gear.ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
3. Direct clutch solenoid valveAT- 1 4 2
4. Line pressure testAT- 4 4
5. CAN communication lineAT- 9 1
6. Control valve with TCMAT- 2 1 8
OFF vehicle7. 3rd one-way clutchAT- 2 8 4
8. 1st one-way clutchAT- 2 9 1
9. Gear systemAT- 2 5 1
10. Reverse brakeAT- 2 6 3
11. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer toAT-
14, "Cross-Sectional View (2WD Models)",AT- 1 5 , "Cross-
Sectional View (4WD Models)".)AT- 2 6 3
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer toAT-14, "
Cross-
Sectional View (2WD Models)",AT-15, "Cross-Sectional View
(4WD Models)".)AT- 2 6 3
19When “D” position,
remains in 2nd gear.ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
3. Low coast brake solenoid valveAT- 1 5 2
4. Line pressure testAT- 4 4
5. CAN communication lineAT- 9 1
6. Control valve with TCMAT- 2 1 8
OFF vehicle7. 3rd one-way clutchAT- 2 8 4
8. Gear systemAT- 2 5 1
9. Direct clutchAT- 2 9 8
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer toAT-14, "
Cross-
Sectional View (2WD Models)",AT-15, "Cross-Sectional View
(4WD Models)".)AT- 2 6 3
No. Items Symptom Condition Diagnostic ItemReference
page

TROUBLE DIAGNOSIS
AT-59
D
E
F
G
H
I
J
K
L
MA
B
AT
20
Slips/Will
Not
EngageWhen “D” position,
remains in 3rd gear.ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
3. Line pressure testAT- 4 4
4. CAN communication lineAT- 9 1
5. Control valve with TCMAT-218
OFF vehicle6. 3rd one-way clutchAT-284
7. Gear systemAT-251
8. High and low reverse clutchAT-296
9. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer toAT-
14, "Cross-Sectional View (2WD Models)",AT- 1 5 , "Cross-
SectionalView(4WDModels)".)AT-263
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer toAT- 1 4 , "
Cross-
Sectional View (2WD Models)",AT- 1 5 , "Cross-Sectional View
(4WD Models)".)AT-263
21When “D” position,
remains in 4th gear.ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT-103,
AT-125
3. ATF pressure switch 3 and input clutch solenoid valveAT-158,
AT-132
4. ATF pressure switch 5 and direct clutch solenoid valveAT-160,
AT-142
5. ATF pressure switch 6 and high and low reverse clutch
solenoid valveAT-162,
AT-147
6. Low coast brake solenoid valveAT-152
7. Front brake solenoid valveAT-137
8. Line pressure testAT- 4 4
9. CAN communication lineAT- 9 1
10. Control valve with TCMAT-218
OFF vehicle11. Input clutchAT-28612. Gear systemAT-251
13. High and low reverse clutchAT-296
14. Direct clutchAT-298
No. Items Symptom Condition Diagnostic ItemReference
page

AT-60
TROUBLE DIAGNOSIS
22
Slips/Will
Not
EngageWhen “D” position,
remains in 5th gear.ON vehicle1. A/T fluid level and stateAT- 4 3
2. Vehicle speed sensor A/T and vehicle speed sensor MTRAT- 1 0 3,
AT- 1 2 5
3. ATF pressure switch 1 and front brake solenoid valveAT- 1 5 6,
AT- 1 3 7
4. Line pressure testAT- 4 4
5. CAN communication lineAT- 9 1
6. Control valve with TCMAT- 2 1 8
OFF vehicle7. Front brake (brake band)AT- 2 6 38. Input clutchAT- 2 8 6
9. Gear systemAT- 2 5 1
10. High and low reverse clutchAT- 2 9 6
23Vehicle cannot be
started from D
1.
Refer toAT-186, "
Vehi-
cle Cannot Be Started
from D1".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Accelerator pedal position sensorAT- 11 6
3. Line pressure testAT- 4 4
4. CAN communication lineAT- 9 1
5. Control valve with TCMAT- 2 1 8
OFF vehicle6. Torque converterAT- 2 6 3
7. Oil pump assemblyAT- 2 8 1
8. 3rd one-way clutchAT- 2 8 4
9. 1st one-way clutchAT- 2 9 1
10. Gear systemAT- 2 5 1
11. Reverse brakeAT- 2 6 3
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer toAT-
14, "Cross-Sectional View (2WD Models)",AT- 1 5 , "Cross-
Sectional View (4WD Models)".)AT- 2 6 3
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer toAT-14, "
Cross-
Sectional View (2WD Models)",AT-15, "Cross-Sectional View
(4WD Models)".)AT- 2 6 3
24Does not lock-up.
Refer toAT-196, "A/T
Does Not Perform
Lock-up".ON vehicle1. A/T fluid level and stateAT- 4 3
2. Line pressure testAT- 4 4
3. Engine speed signalAT- 1 0 8
4. Turbine revolution sensorAT- 1 2 3
5. Torque converter clutch solenoid valveAT- 11 0
6. CAN communication lineAT- 9 1
7. Control valve with TCMAT- 2 1 8
OFF vehicle8. Torque converterAT- 2 6 39. Oil pump assemblyAT- 2 8 1
No. Items Symptom Condition Diagnostic ItemReference
page