ground clearance NISSAN NAVARA 2005 Repair Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2005, Model line: NAVARA, Model: NISSAN NAVARA 2005Pages: 3171, PDF Size: 49.59 MB
Page 585 of 3171
BL-1
BODY, LOCK & SECURITY SYSTEM
IBODY
CONTENTS
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BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 4
Precautions for procedures with out cowl top cover..... 4
Precautions for Work ................................................ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
PREPARATION ........................................................... 5
Commercial Service Tools ........................................ 5
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6
Work Flow ................................................................ 6
CUSTOMER INTERVIEW ..................................... 6
DUPLICATE THE NOISE AND TEST DRIVE ....... 7
CHECK RELATED SERVICE BULLETINS ........... 7
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 7
REPAIR THE CAUSE ........................................... 7
CONFIRM THE REPAIR ....................................... 8
Generic Squeak and Rattle Troubleshooting ........... 8
INSTRUMENT PANEL .......................................... 8
CENTER CONSOLE ............................................. 8
DOORS ................................................................. 8
TRUNK .................................................................. 9
SUNROOF/HEADLINING ..................................... 9
SEATS ................................................................... 9
UNDERHOOD ....................................................... 9
Diagnostic Worksheet ............................................ 10
HOOD ....................................................................... 12
Fitting Adjustment .................................................. 12
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 13
FRONT END HEIGHT ADJUSTMENT ............... 13
SURFACE HEIGHT ADJUSTMENT ................... 13
Removal and Installation of Hood Assembly .......... 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 14
Removal and Installation of Hood Hinge ................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 15REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
Hood Lock Control Inspection ................................ 17
RADIATOR CORE SUPPORT .................................. 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
FRONT FENDER ...................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
POWER DOOR LOCK SYSTEM .............................. 21
Component Parts and Harness Connector Location... 21
KING CAB ........................................................... 21
DOUBLE CAB ..................................................... 22
System Description ................................................. 23
OUTLINE ............................................................. 24
CAN Communication System Description .............. 25
CAN Communication Unit ....................................... 25
Schematic ............................................................... 26
Wiring Diagram —D/LOCK— ................................. 27
Terminals and Reference Value for BCM ............... 34
CONSULT-II Function (BCM) ................................. 35
CONSULT-II BASIC OPERATION PROCEDURE
... 35
CONSULT-II APPLICATION ITEMS .................... 36
Work Flow ............................................................... 37
Trouble Diagnoses Chart by Symptom ................... 37
Check Power Supply and Ground Circuit ............... 37
Check Door Switch ................................................. 39
CHECK DOOR SWITCH (DOUBLE CAB) .......... 39
CHECK DOOR SWITCH (KING CAB) ................ 41
Check Key Switch ................................................... 43
Check Door Key Cylinder Switch (LHD Model Only)... 45
Check Front Door Lock Actuator (Driver Side) ....... 48
Check Front Door Lock Actuator (Passenger Side)... 49
Check Front Door Lock Actuator Switch ................. 50
Check Rear Door Lock Actuator LH (Double Cab
Model) ..................................................................... 50
Check Rear Door Lock Actuator RH (Double Cab
Page 2084 of 3171
LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
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LIGHTING SYSTEM
PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS)“AIRBAG”and“SEATBELTPRE-TEN-
SIONER” .................................................................. 4
General Precautions for Service Operations ............ 4
Wiring Diagrams and Trouble Diagnosis .................. 4
HEADLAMP -CONVENTIONAL TYPE- ..................... 5
Component Parts and Harness Connector Location..... 5
System Description .................................................. 5
OUTLINE ............................................................... 5
FRIENDLY LIGHTING FUNCTION ....................... 6
CAN Communication System Description ................ 6
Schematic ................................................................ 7
Wiring Diagram - H/LAMP - ...................................... 8
Terminals and Reference Value for BCM ............... 12
Terminals and Reference Values for IPDM E/R ..... 12
How to Proceed With Trouble Diagnosis ................ 13
Preliminary Check .................................................. 13
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 13
CONSULT-II Functions (BCM) ............................... 15
CONSULT-II BASIC OPERATION ....................... 15
WORK SUPPORT ............................................... 16
DATA MONITOR ................................................. 16
ACTIVE TEST ..................................................... 17
CONSULT-II Functions (IPDM E/R) ....................... 18
CONSULT-II BASIC OPERATION ....................... 18
DATA MONITOR ................................................. 19
ACTIVE TEST ..................................................... 19
Headlamp High Beam Does Not Illuminate (Both
Sides) ..................................................................... 20
Headlamp HI Beam Does Not Illuminate (One Side)... 22
High Beam Indicator Lamp Does Not Illuminate .... 23
Headlamp LO Beam Does Not Illuminate (Both
Sides) ..................................................................... 23
Headlamp LO Beam Does Not Illuminate (One Side)
... 25
Headlamps Do Not Turn OFF ................................ 26
Aiming Adjustment ................................................. 28
LOW BEAM AND HIGH BEAM ........................... 28Bulb Replacement .................................................. 29
HEADLAMP HIGH/LOW BEAM .......................... 29
FRONT TURN SIGNAL LAMP ............................ 29
CLEARANCE LAMP ............................................ 29
Removal and Installation ........................................ 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30
Disassembly and Assembly .................................... 30
DISASSEMBLY ................................................... 30
HEADLAMP - DAYTIME LIGHT SYSTEM - ............. 31
Component Parts and Harness Connector Location... 31
System Description ................................................. 31
OUTLINE ............................................................. 32
DAYTIME LIGHT OPERATION ........................... 32
COMBINATION SWITCH READING FUNCTION... 33
AUTO LIGHT OPERATION ................................. 33
CAN Communication System Description .............. 33
CAN Communication Unit ....................................... 33
Schematic ............................................................... 34
Wiring Diagram — DTRL — ................................... 35
Terminals and Reference Values for BCM .............. 39
Terminals and Reference Values for IPDM E/R ...... 39
How to Proceed With Trouble Diagnosis ................ 40
Preliminary Check .................................................. 40
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 40
CONSULT-II Functions (BCM) ................................ 42
CONSULT-II BASIC OPERATION ....................... 42
DATA MONITOR ................................................. 43
ACTIVE TEST ..................................................... 44
CONSULT-II Functions (IPDM E/R) ........................ 45
CONSULT-II BASIC OPERATION ....................... 45
DATA MONITOR ................................................. 46
ACTIVE TEST ..................................................... 46
Daytime Light Control Does Not Operate Properly
(Normal Headlamps Operate Properly) .................. 47
Aiming Adjustment .................................................. 48
Bulb Replacement .................................................. 48
Removal and Installation ........................................ 48
Disassembly and Assembly .................................... 48
Page 2086 of 3171
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CONSULT-II Function (BCM) ................................ 115
CONSULT-II OPERATION ................................. 115
DATA MONITOR ................................................ 116
Combination Switch Inspection ............................. 118
Removal and Installation ...................................... 120
Switch Circuit Inspection ...................................... 120
STOP LAMP ........................................................... 121
Wiring Diagram — STOP/L — .............................. 121
Bulb Replacement ................................................ 122
Removal and Installation ...................................... 122
BACK-UP LAMP .................................................... 123
Wiring Diagram — BACK/L — ............................. 123
Bulb Replacement ................................................ 124
Removal and Installation ...................................... 124
PARKING, LICENSE PLATE AND TAIL LAMPS ... 125
Component Parts and Harness Connector Location. 125
System Description .............................................. 125
OUTLINE ........................................................... 125
OPERATION BY LIGHTING SWITCH .............. 126
COMBINATION SWITCH READING FUNCTION. 126
CAN Communication System Description ............ 126
Schematic ............................................................ 127
WITHOUT DAYTIME LIGHT SYSTEM ............. 127
Wiring Diagram — TAIL/L — ................................ 128
WITHOUT DAYTIME LIGHT SYSTEM ............. 128
Schematic ............................................................ 131
WITH DAYTIME LIGHT SYSTEM ..................... 131
Wiring Diagram — TAIL/L — ................................ 132
WITH DAYTIME LIGHT SYSTEM ..................... 132
Terminals and Reference Values for BCM ........... 135
Terminals and Reference Values for IPDM E/R ... 135
How to Proceed With Trouble Diagnosis .............. 136
Preliminary Check ................................................ 136
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................. 136
CONSULT-II Functions (BCM) ............................. 137
CONSULT-II Functions (IPDM E/R) ..................... 137
Clarence, License Plate and Tail Lamps Do Not Illu-
minate .................................................................. 138
Clearance, License Plate and Tail Lamps Do Not
Turn OFF (After Approx. 10 Minutes) ................... 141
Front Clearance Lamp ......................................... 142BULB REPLACEMENT .....................................142
Tail Lamp ..............................................................142
BULB REPLACEMENT .....................................142
REAR COMBINATION LAMP .................................143
Bulb Replacement ................................................143
REMOVAL .........................................................143
INSTALLATION .................................................143
Removal and Installation ......................................144
REMOVAL .........................................................144
INSTALLATION .................................................144
INTERIOR ROOM LAMP ........................................145
Component Parts and Harness Connector Location.145
System Description ...............................................145
POWER SUPPLY AND GROUND ....................145
SWITCH OPERATION ......................................147
ROOM LAMP TIMER OPERATION ..................147
INTERIOR LAMP BATTERY SAVER CONTROL.147
Schematic .............................................................148
Wiring Diagram — INT/L — ..................................149
Terminals and Reference Values for BCM ............154
How to Proceed With Trouble Diagnosis ..............155
Preliminary Check ................................................155
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ...........................................155
CONSULT-II Function ...........................................157
CONSULT-II OPERATION .................................157
WORK SUPPORT .............................................158
DATA MONITOR ...............................................158
ACTIVE TEST ...................................................159
Map Lamp Control Does Not Operate ..................160
All Interior Room Lamps Do Not Operate .............161
ILLUMINATION .......................................................162
System Description ...............................................162
ILLUMINATION OPERATION BY LIGHTING
SWITCH ............................................................162
CAN Communication System Description ............163
CAN Communication Unit .....................................163
Schematic .............................................................164
Wiring Diagram — ILL — ......................................166
BULB SPECIFICATIONS ........................................173
Headlamp .............................................................173
Exterior Lamp .......................................................173
Interior Lamp/Illumination .....................................173
Page 2115 of 3171
LT-32
HEADLAMP - DAYTIME LIGHT SYSTEM -
OUTLINE
Power is supplied at all times
lto ignition relay (located in IPDM E/R)
lto headlamp high relay (located in IPDM E/R) and
lto headlamp low relay (located in IPDM E/R), from battery directly,
lthrough 50A fusible link (letter G, located in fuse and fusible link box)
lto BCM terminal 57,
lthrough 20A fuse (No. 52, located in IPDM E/R) and
lthrough 20A fuse (No. 53, located in IPDM E/R)
lto CPU (located in IPDM E/R),
lthrough 10A fuse [No. 19, located in fuse block (J/B)]
lto combination meter terminal 3.
With the ignition switch in the ON or START position, power is supplied
lto ignition relay (located in IPDM E/R),
lthrough 10A fuse [No. 1, located in fuse block (J/B)]
lto BCM terminal 3,
lthrough 10A fuse [No. 14, located in fuse block (J/B)]
lto combination meter terminal 16.
Ground is supplied at all times
lto BCM terminal 55 and
lto combination meter terminal 23
lthrough grounds M21, M80 and M83,
lto IPDM E/R terminals 38 and 59
lthrough grounds E21, E41 and E61.
DAYTIME LIGHT OPERATION
With the lighting switch in the OFF position and engine running, the BCM receives input signal requesting
headlamp low beam, clearance lamp, license plate lamp, and tail lamp to illuminate. This input signal is com-
municated to the IPDM E/R through the CAN communication. The CPU located in the IPDM E/R controls
headlamp low relay.
lthrough 15A fuse (No. 41, located in IPDM E/R)
lthrough IPDM E/R terminal 54
lto front combination lamp RH terminal 1,
lthrough 15A fuse (No. 40, located in IPDM E/R)
lthrough IPDM E/R terminal 52
lto front combination lamp LH terminal 1.
Ground is supplied at all times
lto front combination lamp RH and LH terminals 3
lthrough grounds E21, E41 and E61.
With power and ground supplied, the headlamp low beam, clearance, license plate and tail lamps illuminate.
Page 2140 of 3171
AUTO LIGHT SYSTEM
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Terminals and Reference Values for IPDM E/REKS00Q82
*1: With daytime light system, *2: Without daytime light system
How to Proceed With Trouble DiagnosisEKS00Q83
1. Confirm the symptom or customer complaint.
2. Understand operation description and function description. Refer toLT-49, "
System Description".
3. Carry out the Preliminary Check. Refer toLT-58, "
Preliminary Check".
4. Check symptom and repair or replace the cause of malfunction. Refer toLT-62, "
Trouble Diagnosis Chart
by Symptom".
5. Does the auto light system operate normally? If YES, GO TO 6. If NO, GO TO 4.
6. INSPECTION END
Terminal
No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
10 SB
Daytime light relay power supply*
1OFF — Battery voltage
28 RFront combination lamp LH*
2
(clearance lamp)ONLighting switch
1ST positionOFF Approx. 0V
ON Battery voltage
38 B Ground ON — Approx. 0V
39 L CAN-H———
40 P CAN-L———
44 SB
daytime light relay signal*
1ONEngine running Approx. 0V
Engine stopped Battery voltage
49 GRFront combination lamp RH*
2
(clearance lamp)ONLighting switch
1ST positionOFF Approx. 0V
ON Battery voltage
52 P Headlamp low (LH) ONLighting switch
2ND positionOFF Approx. 0V
ON Battery voltage
54 R Headlamp low (RH) ONLighting switch
2ND positionOFF Approx. 0V
ON Battery voltage
55 G Headlamp high (LH) ONLighting switch
HIGH or PASS
positionOFF Approx. 0V
ON Battery voltage
56 L Headlamp high (RH) ONLighting switch
HIGH or PASS
positionOFF Approx. 0V
ON Battery voltage
57 GRRear combination lamp (RH and LH) (tail)
and license plate lamp (RH and LH)*
2ONLighting switch
1ST positionOFF Approx. 0V
ON Battery voltage
59 B Ground ON — Approx. 0V
Page 2222 of 3171
PARKING, LICENSE PLATE AND TAIL LAMPS
LT-139
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4.CHECK INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect connectors of front combination lamps, license plate lamps and rear combination lamps.
3. Select “IPDM E/R” on CONSULT-II. Select “ACTIVE TEST” on “SELECT DIAG MODE” screen.
4. Select “EXTERNAL LAMPS” on “SELECT TEST ITEM” screen.
5. Touch “TAIL” on “ACTIVE TEST” screen.
6. When tail lamp is operating, check voltage between ground and each lamp harness connector (front com-
bination lamp, license plate lamp and rear combination lamp).
Without CONSULT-II
1. Turn ignition switch OFF.
2. Disconnect connectors of front combination lamps, license plate lamps and rear combination lamps.
3. Start auto active test. Refer toPG-19, "
Auto Active Test".
4. When tail lamp is operating, check voltage between ground and each lamp harness connector (front com-
bination lamp, license plate lamp and rear combination lamp).
OK or NG
OK >> GO TO 5.
NG >> GO TO 6.
Terminal
Voltage (+)
(-)
Front combination lamp
(clearance) connectorTerminal
RH E35
1 Ground Battery voltage
LH E57
PKIC1024E
Terminal
Vo l ta g e (+)
(-)
License plate lamp
connectorTerminal
RH T4
1 Ground Battery voltage
LH T3
SKIB6838E
Terminal
Voltage (+)
(-)
Rear combination lamp
(tail) connectorTe r m i n a l
RH T5
1 Ground Battery voltage
LH T2
SKIB6839E
Page 2224 of 3171
PARKING, LICENSE PLATE AND TAIL LAMPS
LT-141
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6.CHECK GROUND CIRCUIT
1. Check continuity between front combination lamp (clearance)
and ground.
2. Check continuity between license plate lamp harness connector
and ground.
3. Check continuity between rear combination lamp (tail) harness
connector and ground.
OK or NG
OK >> Check connector for connection, bend and loose fit. If it
is normal, check bulbs.
NG >> Repair harness or connector.
Clearance, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10
Minutes)
EKS00P9S
lThis symptom indicates the malfunction of ignition relay in IPDM E/R. Refer toPG-15, "Function of
Detecting Ignition Relay Malfunction".
lSelect “BCM” on CONSULT-II. Select “HEADLAMP” on “SELECT TEST ITEM” screen. Select “DATA
MONITOR” on “SELECT DIAG MODE” screen. If “LIGHT SW 1ST” is OFF when lighting switch is OFF,
replace IPDM E/R. Refer toPG-26, "
Removal and Installation of IPDM E/R".
Front combination lamp
(clearance) connectorTerminal
GroundContinuity
RH E35
2Yes
LH E57
PKIC1028E
License plate lamp
connectorTerminal
GroundContinuity
RH T4
2Yes
LH T3
SKIB6842E
Rear combination lamp
(tail) connectorTerminal
GroundContinuity
RH T5
3Yes
LH T2
SKIB6843E
Page 2870 of 3171
SERVICE DATA AND SPECIFICATIONS (SDS)
SC-37
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
BatteryEKS00MZT
StarterEKS00MZU
AlternatorEKS00MZV
Applied modelYD25 engine
TypeL3/760L
Capacity V-AH12-75
Ty p eM8T76071ZE
MITSUBISHI
Reduction
Applied modelYD25 engine
System voltage V12
No-loadTerminal voltage V 11.0
Current A Less than 145
Revolution rpm More than 3,400
Minimum diameter of commutator mm (in) 31.4 (1.236)
Minimum length of brush mm (in) 11.0 (0.433)
Brush spring tension N (kg, lb)26.7 - 36.1
(2.72 - 3.68, 6.0 - 8.12)
Clearance between bearing metal and armature shaft mm (in) —
Clearance “ ” between pinion front edge and pinion stopper mm (in)—
Movement “ ” in height of pinion assembly mm (in)0 (0, 0)
TypeA3TJ0781 A3TG2681ZE
MITSUBISHI
Applied modelYD25 engine
LHD models RHD models
Nominal rating V-A 12-150 12-130
Ground polarityNegative
Minimum revolutions under no-load
(When 13.5V is applied) rpmLess than 1,000
Hot output current (When 13.5V is applied) A/rpmMore than 35/1,300
More than 105/2,500
More than 136/5,000More than 33/1,300
More than 105/2,500
More than 122/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) More than 5.0 (0.197)
Brush spring pressure N (g, oz.)4.1 - 5.3
(418 - 520, 14.74 - 18.34)4.8 - 6.0
(490 - 610, 17.28 - 21.51)
Slip ring minimum diameter mm (in) More than 22.1 (0.870)
Rotor coil resistance at 20°(68°F)W1.6 - 2.0 1.7 - 2.1