torque NISSAN NOTE 2016 Service Repair Manual

PRECAUTIONSTM-7
< PRECAUTION > [5MT: RS5F91R]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430936
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
General PrecautionsINFOID:0000000012430937
CAUTION:
• Do not reuse CSC (Concentric Sl ave Cylinder). CSC slides back to th e original position every time
when removing transaxle assembly. At this time, du st on the sliding parts may damage the seal of
CSC and may cause clutch fluid leakage. Refer to CL-17, "
Removal and Installation".
• Do not reuse transaxle gear oi l, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep insi de of transaxle clear of dust or dirt.
• Check for the correct installation alignment prior to removal or disassembly. If matching marks are
required, be certain they do not interfer e with the function of the parts marked.
• In principle, tighten bolts or nu ts gradually in several steps workin g diagonally from inside to out-
side. If tightening sequence is specified, use it.
• Do not damage sliding surfaces and mating surfaces.
Precaution for WorkINFOID:0000000012430938
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
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GEAR OILTM-17
< PERIODIC MAINTENANCE > [5MT: RS5F91R]
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PERIODIC MAINTENANCE
GEAR OIL
InspectionINFOID:0000000012430947
GEAR OIL LEAKS
Make sure that gear oil is not l eaking from transaxle or around it.
GEAR OIL LEVEL
1. Remove filler plug (1) and gasket from transaxle case.
2. Check the gear oil level from filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26,
"Exploded View".
DrainingINFOID:0000000012430948
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using suitable
tool and then drain gear oil.
3. Install a new gasket on drain plug (1) and install drain plug to clutch housing, using suitable tool.
CAUTION:
Do not reuse gasket.
4. Tighten drain plug (1) to the specified torque. Refer to TM-26,
"Exploded View".
RefillingINFOID:0000000012430949
1. Remove filler plug (1) and gasket from transaxle case.
2. Fill with new gear oil until gear oil level reaches the specified limit at filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26, "
Exploded View".
SCIA7119E
PCIB1504E
Oil capacity
and viscosity: Refer to
MA-11, "Fluids and Lubri-
cants".
SCIA7119E
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POSITION SWITCHTM-19
< REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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POSITION SWITCH
Removal and InstallationINFOID:0000000012430952
REMOVAL
1. Drain gear oil. Refer to TM-17, "Draining".
2. Disconnect the harness connector (A) from position switch.
3. Remove position switch from transaxle case.
INSTALLATION
1. Apply recommended sealant to threads of position switch.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and
Sealants".
• Remove old sealant and gear oil adhering to threads.
2. Install position switch to transaxle case.
3. Tighten position switch to the specified torque. Refer to TM-26, "
Exploded View".
4. Refill gear oil. Refer to TM-17, "
Refilling".
InspectionINFOID:0000000012430953
INSPECTION AFTER INSTALLATION
• Check continuity between position switch terminals. Refer to TM-15, "BACK-UP LAMP SWITCH : Compo-
nent Inspection" (Back-up lamp switch) and TM-15, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-
nent Inspection" (PNP switch).
• Check the gear oil level and for gear oil leaks. Refer to TM-17, "
Inspection".
JPDIC0733ZZ
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5TH MAIN GEAR ASSEMBLYTM-23
< REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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5TH MAIN GEAR ASSEMBLY
Removal and InstallationINFOID:0000000012430959
REMOVAL
1. Move the shift selector to the 3rd gear position.
2. Disconnect the shifter cable and the selector cable fr om shifter lever A and selector lever. Refer to TM-20,
"Removal and Installation".
CAUTION:
Do not move shifter lever A and selector lever to disconnect each cable.
3. Drain gear oil. Refer to TM-17, "
Draining".
4. Remove fender protector (LH). Refer to EXT-38, "
Removal and Installation".
5. Remove the harness clamp (A) from rear housing (1).
6. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing gear oil channel is inserted to input shaft center
hole.
7. Remove 5th main gear assembly. Refer to step 5 through 8 of “Disassembly of TRANSAXLE ASSEMBLY”. Refer to TM-30,
"Disassembly".
INSTALLATION
Installation is in the reverse order of removal.
• Shift into 3rd with shifter lever to install the 5th main gear assembly, referring to Step 36 to 39 of “Assemblyof TRANSAXLE ASSEMBLY” Refer to TM-36, "
Assembly".
• Install O-ring and the rear housing to the transaxle case and tighten the bolts to the specified torque. Refer to TM-26, "
Exploded View".
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
• Refill gear oil. Refer to TM-17, "
Refilling".
InspectionINFOID:0000000012430960
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to TM-21, "Inspection".
• Check the gear oil level and for oil leaks. Refer to TM-17, "
Inspection".
JPDIC0734ZZ
SCIA1709J
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TM-24
< UNIT REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430961
Removal and InstallationINFOID:0000000012430962
WARNING:
Do not remove the radiator cap when the engine is
hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick clot h around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back to the orig inal position every time
the transaxle assembly is removed. This action may allow dust or contaminants to gather on the slid-
ing parts and damage a seal of CSC causing clutch fluid leakage.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the engine and transaxle assembly. Refer to EM-87, "Removal and Installation".
2. Disconnect the reverse lamp switch harness connector.
3. Remove the bolts that fasten the transaxle assembly and engine assembly.
4. Remove transaxle assembly from the engine assembly.
5. Remove engine mounting bracket (LH). Refer to EM-86, "
Exploded View".
6. Remove CSC (Concentric Slave Cylinder). Refer to CL-17, "
Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Secure transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to
clutch housing.
1. Transaxle assembly
: Refer to "INSTALLATION" in TM-24, "
Removal and Installation" for the locations and tightening torque.
JPDIC0478ZZ
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TRANSAXLE ASSEMBLYTM-25
< UNIT REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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• Do not reuse self-tapping bolt.
• Tighten transaxle assembly bolts to the specified torque. The illus- tration is the view from the engine.
InspectionINFOID:0000000012430963
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to TM-21, "Inspection".
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks at connection points.
• Start engine. With engine speed increased, check again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no lea ks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Bolt symbol
ABC D
Insertion direction Transaxle to
engine Engine to transaxle
Quantity 2321
Bolt length
() mm (in) 55 (2.17)
49 (1.93) 69 (2.72)
Tightening torque
N·m (kg-m, ft-lb) 48.0 (4.9, 35)
JPDIC0813ZZ
Item
Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaks Leaks
Exhaust gas —Leaks —
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TRANSAXLE ASSEMBLYTM-37
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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6. Install control shaft (1) to transaxle case, and tighten bolts ( ) to the specified torque.
CAUTION:
Replace control shaft and selector as a set.
7. Install selector to control shaft, and then install retaining pin ( ) to selector, using suitable tool.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Do not reuse retaining pin.
8. Install gear catch, spring, and bushing to transaxle case, and then tighten bolt ( ) to the specified torque.
CAUTION:
Replace gear catch, spring, and bushing as a set.
9. Install oil gutter to transaxle case.
10. Install air breather inner tube (2) to transaxle case. CAUTION:
Do not damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert 2-way connector (1) straight, and then install it to air breather inner tube.
CAUTION:
Check air breather inner tube fo r twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran- saxle case, using Tool.
PCIB1540E
SCIA1726J
JPDIC0533ZZ
PCIB1541E
(B) : Transaxle case side
(C) : Clutch housing side
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
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TRANSAXLE ASSEMBLYTM-41
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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30. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-not be installed to clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated clockwise and it is returned approximately 10 degrees.
31. Apply recommended sealant to transaxle case mating surface of clutch housing.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22,
"Recommended Chemical Products and Sealants".
• Do not allow old Silicone RTV, moisture, oil, or foreign matter to remain on mating surface.
• Check that mating surface is not damaged.
• Apply a continuous bead of Si licone RTV to the mating surface.
32. Install transaxle case to clutch hous ing. If it is difficult to install,
slightly rotate shifter lever A counterclockwise, and then install.
CAUTION:
• Do not damage Silicone RTV bead with transaxle case or
other objects during installation.
• Be careful to align the lever of 5th-reverse fork rod with
reverse gear groove.
33. Rotate input shaft so that bearing and shaft fit each other, and then tighten transaxle bolts ( ) to the specified torque.
34. Apply recommended sealant to position switch thread and check ball plug thread. Install to transaxle case and tighten to specified
torque.
CAUTION:
• Use Genuine Silicone RTV or equivalent. Refer to GI-22,
"Recommended Chemical Products and Sealants".
• Do not allow old Silicone RTV, moisture, oil, or foreign matter to remain on thread.
35. Apply gear oil to mainshaft spline.
36. Install 5th main gear (1) to mainshaft, using a suitable bolt (A) [M10 x 1.0] and a suitable nut (B).
PCIB1524E
(1) : Selector
(2) : Shift fork
PCIB1553E
JPDIC0610ZZ
PCIB1554E
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TRANSAXLE ASSEMBLYTM-43
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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e. Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and then install them to 5th-reverse fork rod and input shaft.
CAUTION:
Do not reuse nut.
CAUTION:
• Be careful with the orient ation of 5th-reverse coupling
sleeve.
• Replace 5th-reverse synchronizer hub and 5th-reverse coupling sleeve as a set.
• Replace 5th-reverse shift fork and 5th-reverse fork rod as a set.
f. Check that the shifter lever A is in the 3rd position. Press 5th-
reverse shift fork (1) and move shifter lever A to 5th gear.
g. Tighten bolt (B) to the specified torque.
h. Tighten nut (C) to the specified torque. CAUTION:
Do not reuse nut.
i. Install retaining pin to 5th-reverse shift fork, using suitable tool. CAUTION:
Do not reuse retaining pin.
39. Move shifter lever A (1) to the neutral position.
40. Install O-ring to rear housing. CAUTION:
Do not reuse O-ring.
(A) : Suitable tool
(B) : Bolt
(C) : Nut
JPDIC0532ZZ
: 5th input gear side
JPDIC0409ZZ
(A) : Suitable tool
JPDIC0532ZZ
SCIA7130E
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TM-44
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
41. Install rear housing to transaxle case, and tighten bolts ( ) to
the specified torque.
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
42. Install drain plug.
a. Install gasket to drain plug. CAUTION:
Do not reuse gasket.
b. Install drain plug to clutch housing, using suitable tool.
c. Tighten drain plug to the specified torque.
43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case. CAUTION:
Do not reuse gasket.
b. Tighten filler plug to the specified torque. CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
InspectionINFOID:0000000012430967
INSPECTION AFTER DISASSEMBLY
Check contact surface and sliding surface of fork rod and shift fork
for excessive wear, uneven wear, and damage. Replace if neces-
sary.
PCIB1558E
PCIB1571E
Revision: August 2015 2016 Versa Note

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