service NISSAN NOTE 2016 Service Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2016, Model line: NOTE, Model: NISSAN NOTE 2016Pages: 3641, PDF Size: 28.72 MB
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EXL-4
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432764
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for WorkINFOID:0000000012432765
• When removing or disassembling each component, be careful not to damage or deform it. If a component may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusable part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
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PREPARATIONEXL-5
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PREPARATION
Special Service ToolINFOID:0000000012432766
The actual shape of the tools may di ffer from those illustrated here.
Tool number
(TechMate No.)
Tool name Description
—
(J-46534)
Trim Tool Set Removing trim components
AWJIA0483ZZ
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HIGH-MOUNTED STOP LAMPEXL-111
< REMOVAL AND INSTALLATION >
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HIGH-MOUNTED STOP LAMP
Exploded ViewINFOID:0000000012432847
Removal and InstallationINFOID:0000000012432848
REMOVAL
1. Release high-mounted stop lamp pawls using a suitable tool.
2. Disconnect the harness connector from high-mounted stop lamp and remove.
INSTALLATION
Installation is in the reverse order of removal.
Bulb ReplacementINFOID:0000000012432849
HIGH-MOUNTED STOP LAMP BULB
The high-mounted stop lamp bulb is a LED and is integr ated into the high-mounted stop lamp and is serviced
as an assembly. Refer to EXL-111, "
Removal and Installation".
1. High-mounted stop lamp 2. High-mounted stop lamp LED Pawl
AWLIA2164ZZ
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SERVICE DATA AND SPECIFICATIONS (SDS)EXL-115
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Bulb specificationINFOID:0000000012432857
*: Always check with the Parts Department for the latest parts info.
Item Wattage (W)*
Front combination Headlamp (HI/LO)
65/55
Front Turn signal/Parking lamp 28/8
Side marker lamp 5
Fog lamp (if equipped) 55
Door mirror turn signal lamp (if equipped) LED
Rear combination Stop/Tail lamp
21/5
Rear turn signal lamp 21
Back-up lamp 21
License plate lamp 5
High-mounted stop lamp LED
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EXT-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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SECTION EXT
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CONTENTS
EXTERIOR
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Procedure without Cowl Top Cover .......................3
Precaution for Work ..................................................3
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tools ........................................ ......5
Commercial Service Tools .......................................5
CLIP LIST ............................................................6
Descriptions for Clips ................................................6
SYSTEM DESCRIPTION .............................10
COMPONENT PARTS ................................... ....10
ACTIVE GRILLE SHUTTER SYSTEM ......................10
ACTIVE GRILLE SHUTTER SYSTEM :
Component Parts Location ................................ ....
10
ACTIVE GRILLE SHUTTER SYSTEM : Active
grille shutter ......................................................... ....
10
SYSTEM .............................................................11
ACTIVE GRILLE SHUTTER SYSTEM ......................11
ACTIVE GRILLE SHUTTER SYSTEM : System
Diagram ............................................................... ....
11
ACTIVE GRILLE SHUTTER SYSTEM : System
Description ..............................................................
11
WIRING DIAGRAM ......................................13
ACTIVE GRILLE SHUTTER ...............................13
Wiring Diagram ................................................... ....13
SYMPTOM DIAGNOSIS ..............................17
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ..............................................................
17
Work Flow ............................................................ ....17
Generic Squeak and Rattle Troubleshooting ...........18
Diagnostic Worksheet ..............................................21
REMOVAL AND INSTALLATION ...............23
FRONT BUMPER ..............................................23
Exploded View ..................................................... ....23
Removal and Installation .........................................24
REAR BUMPER ................................................28
Exploded View .........................................................28
Removal and Installation .........................................29
FRONT GRILLE ................................................32
Exploded View .........................................................32
Removal and Installation .........................................32
ACTIVE GRILLE SHUTTER .............................33
Exploded View .........................................................33
Removal and Installation .........................................33
FRONT SPOILER ..............................................34
Exploded View .........................................................34
Removal and Installation .........................................35
COWL TOP .......................................................36
Exploded View .........................................................36
Removal and Installation .........................................37
FENDER PROTECTOR ....................................38
Exploded View .........................................................38
Removal and Installation .........................................38
UNDER COVER ................................................39
FRONT UNDER COVER ........................................ ....39
FRONT UNDER COVER : Exploded View ..............39
FRONT UNDER COVER : Removal and Installa-
tion ...........................................................................
39
Exploded View .........................................................40
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PRECAUTIONSEXT-3
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012432151
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Procedure without Cowl Top CoverINFOID:0000000012432152
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc. to prevent damage to
the windshield.
Precaution for WorkINFOID:0000000012432153
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
-Oily dirt:
PIIB3706J
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PREPARATIONEXT-5
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Special Service ToolsINFOID:0000000012432154
The actual shape of the tools may di ffer from those illustrated here.
Commercial Service ToolsINFOID:0000000012432155
Tool number
(TechMate No.)
Tool name Description
—
(J-39570)
Chassis Ear Locating the noise
—
(J-50397)
NISSAN Squeak and Rattle
Kit Repairing the cause of noise
—
(J-46534)
Trim Tool Set Removing trim components
SIIA0993E
ALJIA1232ZZ
AWJIA0483ZZ
(TechMate No.)
Tool name
Description
(J-39565)
Engine Ear Locating the noise
(—)
Power tool Loosening nuts, screws and bolts
SIIA0995E
PIIB1407E
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SQUEAK AND RATTLE TROUBLE DIAGNOSESEXT-17
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SYMPTOM DIAGNOSIS
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work FlowINFOID:0000000012432162
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interv iew to document the facts and conditions when the noise occurs and any
customer's comments; refer to EXT-21, "
Diagnostic Worksheet". This information is necessary to duplicate the
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed descr iption or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer is
concerned about. This can be accomplished by test driving the vehicle with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak —(Like tennis shoes on a clean floor) Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping.
• Creak—(Like walking on an old wooden floor) Creak characteristics include firm contact/slow mo vement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
• Rattle—(Like shaking a baby rattle) Rattle characteristics include the fast repeated contac t/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock —(Like a knock on a door) Knock characteristics include hollow sounding/someti mes repeating/often brought on by driver action.
• Tick—(Like a clock second hand) Tick characteristics include gentle contacting of li ght materials/loose components/can be caused by driver
action or road conditions.
• Thump—(Heavy, muffled knock noise)
Thump characteristics include softer k nock/dead sound often brought on by activity.
• Buzz—(Like a bumble bee) Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending upon the person. A noise that you may judge as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
SBT842
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EXT-18
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on CVT and A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the v ehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, chec k ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follo w the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pi npoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by: • removing the components in the area that you suspect the noise is coming from.Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be
broken or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise. Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
• feeling for a vibration with your hand by touching the component(s) that you suspec t is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks.
Refer to EXT-18, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-50397) is av ailable through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
• Always check with the Parts Department for the latest parts information.
• The materials contained in the NISSAN Squeak and Rattle Kit (J-50397) are listed on the inside cover of the
kit; and can each be ordered separately as needed.
• The following materials not found in the kit can also be used to repair squeaks and rattles.
- SILICONE GREASE: Use instead of UHMW tape that will be visible or does not fit. The silicone grease will only last a few months.
- SILICONE SPRAY: Use when grease cannot be applied.
- DUCT TAPE: Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingINFOID:0000000012432163
Refer to Table of Contents for specific component removal and installation information.
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FAX-1
TRANSMISSION & DRIVELINE
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FRONT AXLE
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution for Drive Shaft .........................................2
Precautions for Wheel Hub and Knuckle ..................2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Special Service Tools .......................................... ......3
Commercial Service Tools ........................................4
SYMPTOM DIAGNOSIS ...............................6
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
6
NVH Troubleshooting Chart ................................ ......6
PERIODIC MAINTENANCE ..........................7
FRONT WHEEL HUB AND KNUCKLE ......... .....7
Inspection ............................................................ ......7
FRONT DRIVE SHAFT ........................................8
Inspection ............................................................ ......8
REMOVAL AND INSTALLATION ................9
FRONT WHEEL HUB AND KNUCKLE ......... .....9
Exploded View ..................................................... .....9
Removal and Installation ..........................................9
Disassembly and Assembly .....................................11
Inspection ................................................................13
FRONT DRIVE SHAFT BOOT ..........................14
Exploded View .........................................................14
WHEEL SIDE ......................................................... ....14
WHEEL SIDE : Removal and Installation ................15
TRANSAXLE SIDE ................................................ ....18
TRANSAXLE SIDE : Removal and Installation .......18
Inspection ............................................................ ....18
FRONT DRIVE SHAFT .....................................19
Exploded View .........................................................19
Removal and Installation .........................................19
UNIT DISASSEMBLY AND ASSEMBLY ....21
FRONT DRIVE SHAFT .....................................21
Exploded View ..................................................... ....21
Disassembly and Assembly .....................................22
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
27
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
27
Wheel Bearing ..................................................... ....27
Drive Shaft ...............................................................27
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