NISSAN PATHFINDER HYBRID 2014 R52 / 4.G Dismantling Guide

12. Remove traction motor inverter cover (1) .
13. Disconnect negative (-) battery cable and cover it withinsulated tape.
14. Perform the dismantling operation. Refer to
Dismantling Information (DG–41).
3-4.2 Cutting the Vehicle Body
•Do not cut into high voltage related areas to avoid severe personal injury or death.
•
Do not cut into the Li-ion battery to avoid severe personal injury or death.
•
When removing parts, NEVER touch the high voltage parts or the insides of the
exposed orange-colored high voltage cables to avoid severe personal injury or death.
Personal Protective Equipment (PPE) must always be worn when touching or
working on high voltage components.
• To avoid unintended reinstallation and risk of electrical shock and severe personal injury or death, the dismantler should carry the fuses or service plug on his/her person while
work is in progress.
Do not cut air bag parts to avoid unintended deployment of the air bags and the risk of
severe personal injury or death.
If approximately (10) minutes have passed since the rescuer shut down the high voltage system [refer to
3-4.1 High Voltage System Shut-Down Procedure (DG–21)], then the dismantler can cut the vehicle except
for the Li-ion battery.
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DG–31

DO NOT cut the Li-ion battery due to possible electrocution risk and electrolyte solution leakage.
SRS Air Bag System Components Location
The SRS air bag system must not be cut as there is a risk of short circuit and unintentional deployment of
the SRS. However, the vehicle can be cut (except inflators) under the following conditions:• The front, side and curtain air bags have deployed.
• At least three (3) minutes have passed after the 12V battery negative (-) cable has been
disconnected and the high voltage system has been shut down.
1. Crash zone sensor 2. Pressure sensors (passenger side door shown; driver side door similar)3. Supplemental front-impact air
bag modules
4. Front seat-mounted side-
impact supplemental air bag 5. Roof-mounted curtain side-
impact and rollover supplemental
air bag inflators6. Air bag control unit (ACU)
7. Occupant classification system
control unit 8. Occupant classification sen-
sors (weight sensors – located on
passenger seat frame)9. Seat belts with pretensioners
10. B-pillar satellite sensors (LH
shown, RH similar) 11. Satellite sensors (LH shown,
RH similar)
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891011
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DG–32

Vehicle Cut Sheet









Emergency Contact:
Nissan Consumer Affairs
1-800-647-7261 (US) or 1-800-387-0122 (Canada)
(Monday-Friday 8am-5pm Eastern, Central and Pacific Time Zones)
High voltage component
or harness (Can be cut
only after the high voltage
system shut-down procedure has been completed.)Never cut electrical
components/batteries
for any reason. Death or serious personal injury will result. Traction Motor
July 2013
Traction Motor
Inverter
High voltage
harness
High voltage (Li-ion)
battery 12V
battery
12V Battery
Key
DANGER
voltage component
Nissan North America, Version (1)
NEVER CUT-High
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DG–33

3-4.3 Water Submersion
Damage level of submerged vehicle may not be apparent. Handling a submerged
vehicle without appropriate Personal Protective Equipment (PPE) will result in serious
injury or death from electrical shock.
•The ignition switch of the submerged vehicle must be turned OFF first, if possible.
Then the vehicle must be completely out of the water and drained to avoid electrical shock.
•
Always wear appropriate Personal Protective Equipment (PPE) and remove/drain
water before removing the service plug when working on a vehicle after a fire or
submersion to avoid electrical shock.
•
If the vehicle is in the water, to avoid electrical shock NEVER touch the high voltage
components, harnesses or service plug. PPE must always be worn when touching or
working on high voltage components.
3-4.4 Vehicle Fire
• Always utilize full Personal Protective Equipment (PPE) and self-contained breathing apparatus during fire fighting operations. Smoke from a Pathfinder HYBRID vehicle fire is
similar to smoke from a conventional vehicle fire.
• In the case of extinguishing a fire with water, large amounts of water from a fire hydrant (if possible) must be used. DO NOT extinguish fire with a small amount of water.
In the event of a small fire, a Type ABC fire extinguisher may be used for an electrical fire
caused by wiring harnesses, electrical components, etc. or oil fire.
In case of vehicle fire, contact fire department immediately and extinguish the fire if possible. If you must
walk away from the vehicle, notify an appropriate responder or a rescue person of the fact that the vehicle is
a hybrid vehicle that contains a high voltage system and warn all others. DG–34

3-4.5 Li-ion Battery Damage and Fluid Leaks
The Li-ion battery contains electrolyte solution. To avoid exposure to electrolyte solution
and serious personal injury, always wear appropriate solvent resistant Personal Protective
Equipment (PPE) and read the following precautions:
• Electrolyte solution is a skin irritant.
• Electrolyte solution is an eye irritant – If contact with eyes, rinse with plenty of water andsee a doctor immediately.
• If electrolyte leak occurs, wear appropriate solvent resistant PPE and use a dry cloth to clean up the spilled electrolyte. Be sure to adequately ventilate the area.
• Electrolyte solution is highly flammable
• Electrolyte liquid or fumes that have come into contact with water vapors in the air will create an oxidized substance. This substance may irritate skin and eyes. In these cases,
rinse with plenty of water and see a doctor immediately.
• Electrolyte fumes (when inhaled) can cause respiratory irritation and acute intoxication. Move to fresh air and wash mouth with water. See a doctor immediately.
In cases of battery case breach or electrolyte leakage, contact the fire department immediately. If you must
walk away from the vehicle, notify an appropriate responder of the fact that the vehicle is an electric car and
contains a high voltage system and warn all others.
Li-ion Battery Electrolyte Solution Characteristics: • Clear in color
• Sweet odor
• Similar viscosity to water
• Since the Li-ion battery is made up of many small sealed battery modules, electrolyte solutionleakage should be minimal.
NOTE:
Other fluids in the vehicle (such as engine oil, washer fluid, brake fluid, coolant, etc.) are
the same as those in a conventional vehicle.
DG–35

4. Jump Starting
To start the hybrid system with a booster battery, the instructions and precautions below must be followed.
If done incorrectly, jump starting can lead to a 12V battery explosion, resulting in severe
personal injury or death. It could also damage your vehicle.
Jump starting provides power to the 12V system to allow the electrical systems to operate. The electrical
systems must be operating to allow the Li-ion battery to be charged. Jump starting does not charge the
Li-ion battery.
Discharged 12V battery may cause the following issues: • The instrument cluster cannot be displayed while the ignition switch is turned ON. (The hybridsystem cannot start.)
• Headlamps, horn, etc. are weak.
•To avoid electrical shock, the high voltage Li-ion battery CANNOT be jump started.
• Explosive hydrogen gas is always present in the vicinity of the 12V battery. Keep all sparks and flames away from the 12V battery. Make sure the vent tube is mounted.
• Do not allow battery fluid to come into contact with eyes, skin, clothing or painted surfaces. Battery fluid is a corrosive sulfuric acid solution that can cause severe burns. If
the fluid comes into contact with anything, immediately flush the contacted area withwater.
• The booster battery must be rated at 12 volts. Use of an improperly rated battery can damage the vehicle.
• Whenever working on or near a 12V battery, always wear suitable eye protectors (for example, goggles or industrial safety spectacles) and remove rings, metal bands, or
any other jewelry. Do not lean over the 12V battery when jump starting.
• Do not attempt to jump start a frozen battery. It could explode and cause serious injury.
• Pathfinder HYBRID is equipped with an automatic cooling fan. It could come on at any time. Keep hands and other objects away from it.
• Always follow the jump starting instructions below. Failure to do so could result in damage to the charging system and cause personal injury.
DG–36

4-1 Jump Starting Procedures
NOTE:Jumper cable connections under the hood of the Pathfinder HYBRID are not connected
directly to a battery. They are connected to chassis ground and a fuse box terminal. Refer
to the following instructions and the above illustration.
1. Locate the fuse box behind the engine air cleaner.
2. Push the tab in and lift up ○A
to remove the fuse box cover and expose the remote positive battery
terminal ○B
.
3. If the booster battery is in another vehicle, position the two vehicles to bring their batteries near each other.
DO NOT allow the two vehicles to touch.
4. Apply the parking brake. Move the selector lever the P (Park) . Switch off all unnecessary electrical systems (lights, heater, air conditioner, etc.) .
5. Remove vent caps on the battery (if so equipped) of the vehicle with battery for booster. Cover the battery with an old cloth ○F
to reduce explosion hazard.
6. Connect jumper cables in the sequence as illustrated ( ○B

○C

○D

○E
) .
• Always connect positive (+) to positive (+) and negative (-) to body ground (for example,
as illustrated) , not to the 12V battery.
• Make sure the jumper cables do not touch moving parts in the engine compartment and that the cable clamps do not contact any other metal.
F
A
E
D
B
B
+
C
+
Cloth
Vehicle being jump started
Vehicle with battery for booster
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DG–37

7. Start the engine of the booster vehicle and let it run for a few minutes.
8. Hold down the brake pedal and press the START button. The vehicle instruments and gauges willlight up, and the green READY light
will come ON.
If the green READYlight does not come on, press the START button to turn the
Hybrid System OFF. Carefully disconnect the negative cable then the positive cable. Have
the vehicle taken to a Nissan dealer for repair.
9. After the green READY
light in the meter display comes ON, carefully disconnect the
negative cable and then the positive cable.
10. Replace the vent caps (if so equipped) . Be sure to dispose of the cloth used to cover the vent holes as it may be contaminated with corrosive acid.
11. Reinstall the fuse box cover.
NOTE:
If it is not possible to turn the hybrid system ON by following this procedure, contact a
Nissan dealer immediately.
4-2 Shift Selector Lever Lock Release
If the 12V battery is low or discharged, the selector lever cannot be moved from the Park (P) position. If a booster bat-
tery is not available, the selector lever lock can be manually released. To manually release the selector lever lock, perform
the following procedure: 1. Push the ignition switch to the LOCK or OFF position.
2. Apply the parking brake.
3. Remove the shift lock cover (A) using a suitable tool.
4. Push down the shift lock (B) using a suitable tool asshown in the illustration.
5. Push the selector lever button (C) and move the selector lever to the Neutral (N) position (D) while holding down
the shift lock.
B
A
C
D
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DG–38

5. Storing the Vehicle
The service plug must be removed to shut down the high voltage system for storage.
Do not store a vehicle inside a structure. Keep the vehicle away from other vehicles if the
li-ion battery is severely damaged. There is possibility of delayed fire from a severely
damaged li-ion battery.
If the Pathfinder HYBRID needs to be stored or left unattended, the high voltage system must be shut down
by removing the service plug [refer to
Alternate Procedure 2 (Remove Service Plug) (DG–27)] and a sign
put on the vehicle indicating it is a hybrid vehicle with high voltage dangers. For example:
DG–39

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DG–40