engine NISSAN PATROL 2004 Electronic Repair Manual

Edition: July 2004
Release: July 2004 (01)
Publication No.: SM4E00-1Y61E0E
Reference No.: 7711347233GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
2004 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

FOREWORD
This manual contains maintenance and repair procedures for NISSAN
PATROL,modelY61 series.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in speci-
®cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a man-
ner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and the
tools and parts available. Accordingly, anyone using service procedures,
tools or parts which are not speci®cally recommended by NISSAN must
®rst completely satisfy himself that neither his safety nor the vehicle's
safety will be jeopardized by the service method selected.
NISSAN EUROPE S.A.S.
Service Engineering SectionParis, France

General Speci®cations
EngineTB48DE
Automatic transmission modelRE5R05A
Destination Except for Europe For Europe
Transmission model code number 91X69 91X68
Stall torque ratio2.0:1
Transmission gear ratio1st 3.540
2nd 2.264
3rd 1.471
4th 1.000
5th 0.834
Reverse 2.370
Recommended ¯uid Genuine Nissan ATF Matic Fluid J*1
Fluid capacity10.4 - 10.7 liter (9-1/8 - 9-3/8 Imp qt)
CAUTION:
+Use only Genuine Nissan ATF Matic Fluid J*1. Do not mix with other ¯uid.
+Using automatic transmission ¯uid other than Genuine Nissan ATF Matic Fluid J*1 will deteriorate in driveability and automatic transmis-
sion durability, and may damage the automatic transmission, which is not covered by the warranty.
*1: Refer to MA section, ªFluids and Lubricantsº.
Vehicle Speed When Shifting Gears
Throttle posi-
tionVehicle Speed km/h (MPH)
D
1®D2D2®D3D3®D4D4®D5D5®D4D4®D3D3®D2D2®D1
Full throttle52-56
(32 - 35)81-89
(50 - 55)126 - 136
(78 - 85)188 - 198
(117 - 123)184 - 194
(114 - 121)116 - 126
(72 - 78)70-78
(43 - 48)36-40
(22 - 25)
Half throttle32-36
(20 - 22)62-68
(39 - 42)104 - 112
(65 - 70)126 - 134
(78 - 83)100 - 108
(62 - 67)61-69
(38 - 43)37-43
(23 - 27)10-14
(6-9)
+At half throttle, the accelerator opening is 4/8 of the full opening.
Vehicle Speed When Performing and Releasing
Lock-up
Throttle positionVehicle speed km/h (MPH)
Lock-up ªONº Lock-up ªOFFº
Closed throttle 64 - 72 (39 - 45) 61 - 69 (38 - 43)
Half throttle 164 - 172 (102 - 107) 130 - 138 (81 - 86)
+At closed throttle, the accelerator opening is less than 1/8.
+At half throttle, the accelerator opening is 4/8 of the full opening.
Stall Revolution
Stall revolution1,900 - 2,200 rpm
Line Pressure
Engine speed (rpm)Line Pressure kPa (bar, kg/cm
2, psi)
ªRº position ªDº, ªMº positions
Idling Revolution 392 - 441 (3.9 - 4.4, 4.0 - 4.5, 57 - 64) 373 - 422 (3.7 - 4.2, 3.8 - 4.3, 54 - 61)
Stall Revolution 1,700 - 1,890 (17.0 - 18.9, 17.3 - 19.3, 247 - 274) 1,310 - 1,500 (13.1 - 15.0, 13.4 - 15.3, 191 - 218)
SERVICE DATA AND SPECIFICATIONS (SDS)RE5R05A
AT-4014

BRAKESYSTEM
SECTION
BR
MODIFICATION NOTICE:
+ Engine direction indicator stamp has been added to brake booster hose.
+ Service data and speci®cations (SDS) have been changed.
CONTENTS
VACUUM PIPING .......................................................4002
Vacuum Hose ........................................................4002 SERVICE DATA AND SPECIFICATIONS (SDS)
......4003
General Speci®cations ...........................................4003
BR-4001

Body Front End
+When removing or installing hood, place a cloth or other padding on front fender panel and cowl top. This
prevents vehicle body from being scratched.
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Hood adjustment: Adjust at hinge portion.
+Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
+Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
REMOVAL Ð Front bumper assembly
j1Remove front guard bar. Refer to ªEXTERIORº for details, BT-9.
j
2Remove clips securing front grille and remove the front grille.
j3Remove left and right headlamp washer nozzle. (If equipped.)
j
4Remove screws and bolts securing left and right front bumper side bracket.
j5Remove bolts securing bumper lower to engine under cover.
j6Remove bolts securing left and right front bumper stay upper (without winch).
j7Remove bolts securing left and right front bumper stay side.
j8Extract bumper assembly.
PIIB1965E
BODY END
BT-4002

\
CLUTCH
SECTION
CL
MODIFICATION NOTICE:
+ Clutch cover has been changed, and clutch ori®ce has been added to 2-door models based on the grade
of ZD30DDTi engine.
+ Service Data and Speci®cations (SDS) have been changed.
CONTENTS
CLUTCH PIPING .......................................................4002
Removal and Installation .......................................4002
SERVICE DATA AND SPECIFICATIONS (SDS) ......4003General Speci®cations ...........................................4003
Inspection and Adjustment ....................................4003
CL-4001

ENGINECONTROLSYSTEM
SECTION
EC
MODIFICATION NOTICE:
+Wiring diagrams have been modi®ed.
+ MAF sensor has been changed for ZD30DDTi engine models.
CONTENTS
TB45E
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM .....................................................................4003
Circuit Diagram ......................................................4003
TROUBLE DIAGNOSIS FOR NON-DETECTABLE
ITEMS ........................................................................\
.4004
Vehicle Speed Sensor (VSS) ................................4004
TB48DE M/T
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.....................................................................4005
Circuit Diagram ......................................................4005
VEHICLE SPEED SENSOR (VSS) ...........................4007
Wiring Diagram ......................................................4007
ELECTRICAL LOAD SIGNAL ...................................4008
Wiring Diagram ......................................................4008
Diagnostic Procedure ............................................4009
TB48DE A/T
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.....................................................................4013
Circuit Diagram ......................................................4013
SNOW MODE SWITCH .............................................4015
Wiring Diagram ......................................................4015
ELECTRICAL LOAD SIGNAL ...................................4016
Wiring Diagram ......................................................4016
Diagnostic Procedure ............................................4018
TB48DE A/T (WITH EURO-OBD)
TROUBLE DIAGNOSIS .............................................4022
Circuit Diagram ......................................................4022
SNOW MODE SWITCH .............................................4024
Wiring Diagram ......................................................4024
ELECTRICAL LOAD SIGNAL ...................................4025 Wiring Diagram ......................................................4025
Diagnostic Procedure ............................................4027
TD42
QUICK-GLOW SYSTEM ............................................4031
Circuit Diagram ......................................................4031
Wiring Diagram ......................................................4033
FAST IDLE CONTROL CIRCUIT ..............................4036
Wiring Diagram ......................................................4036
ZD30DDTi
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.....................................................................4037
Circuit Diagram ......................................................4037
TROUBLE DIAGNOSIS Ð GENERAL
DESCRIPTION ...........................................................4038
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................4038
ECM Terminals and Reference Value ...................4040
DTC 0102 MASS AIR FLOW SEN ............................4047
Component Description .........................................4047
CONSULT-II Reference Value in Data Monitor
Mode ......................................................................4047
ECM Terminals and Reference Value ...................4047
On Board Diagnosis Logic.....................................4047
DTC Con®rmation Procedure ................................4048
Wiring Diagram ......................................................4049
Diagnostic Procedure ............................................4050
DTC 0104 VEHICLE SPEED SEN ............................4053
Wiring Diagram ......................................................4053
HEAT UP SWITCH ....................................................4054
Wiring Diagram ......................................................4054
Diagnostic Procedure ............................................4055
AIR CONDITIONER CONTROL ................................4058
Wiring Diagram ......................................................4058
EC-4001

TD42Ti
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM.....................................................................4059
Circuit Diagram ......................................................4059TROUBLE DIAGNOSES FOR NON-DETECTABLE
ITEMS.........................................................................4060
Vehicle Speed Sensor (VSS) ................................4060
When you read wiring diagrams:
+Read GI section, ªHOW TO READ WIRING DIAGRAMSº.
+See EL section, ªPOWER SUPPLY ROUTINGº for power distribution circuit.
When you perform trouble diagnoses, read GI section, ªHOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSESº and ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL
INCIDENTº.
CONTENTS(Cont'd)
EC-4002

Circuit Diagram
TEC515M
ENGINE AND EMISSION CONTROL OVERALL SYSTEMTB45E
EC-4003

Circuit Diagram
TEC516M
ENGINE AND EMISSION CONTROL OVERALL
SYSTEMTB48DE M/T
EC-4005