check engine light NISSAN PATROL 2006 Service Manual

Brake Booster
ON-VEHICLE SERVICE
Operating check
+Depress brake pedal several times with engine off. After
exhausting vacuum, make sure there is no change in pedal
stroke.
+ Depress brake pedal, then start engine. If pedal goes down
slightly, operation is normal.
Airtight check
+Start engine, and stop it after one or two minutes. Depress
brake pedal several times slowly. Booster is airtight if pedal
stroke is less each time.
+ Depress brake pedal while engine is running, and stop engine
with pedal depressed. The pedal stroke should not change after
holding pedal down for 30 seconds.
REMOVAL
CAUTION:
+Be careful not to splash brake ¯uid on painted areas; it
may cause paint damage. If brake ¯uid is splashed on
painted areas, wash it away with water immediately.
+ Be careful not to deform or bend brake pipes, during
removal of booster.
INSPECTION
Output rod length check
1. Apply vacuum of þ66.7 kPa (þ500 mmHg, þ19.69 inHg) to
brake booster with a hand vacuum pump.
2. Check output rod length. Speci®ed length:10.275 - 10.525 mm (0.4045 - 0.4144 in)
INSTALLATION
CAUTION:
+Be careful not to deform or bend brake pipes during instal-
lation of booster.
+ Replace clevis pin if damaged.
+ Re®ll with new brake ¯uid ``DOT 3''.
+ Never reuse drained brake ¯uid.
+ Take care not to damage brake booster mounting bolt
thread when installing. Due to the narrow angle of
installation, the threads can be damaged by the dash
panel.
SBR002A
SBR365AA
SBR170E
SBR281A
SBR116BF
BRAKE BOOSTER
BR-15

Purpose
The Anti-Lock Brake System (ABS) consists of electronic and hydraulic components. It allows for control of
braking force so locking of the wheels can be avoided.
The ABS:
1) Improves proper tracking performance through steering wheel operation.
2) Eases obstacle avoidance through steering wheel operation.
3) Improves vehicle stability.
Operation
+When the vehicle speed is less than 10 km/h (6 MPH) this system does not work.
+ The Anti-Lock Brake System (ABS) has a self-test function. The system turns on the ABS warning lamp
for 1 second each time the ignition switch is turned ``ON''. After the engine is started, the ABS warning
lamp turns off. The system performs a test the ®rst time the vehicle reaches 6 km/h (4 MPH). A mechani-
cal noise may be heard as the ABS performs this self-test. This is a normal part of the self-test feature. If
a malfunction is found during this check, the ABS warning lamp will stay on.
+ While driving, a mechanical noise may be heard during ABS operation. This is a normal condition.
+ While DIFF-LOCK is on, the anti-lock brake warning light ¯ashes. This indicates that anti-lock may not be
fully operated. (ABS only)
ABS Hydraulic Circuit
j1Inlet solenoid valve
j
2Outlet solenoid valve
j
3Reservoir j
4Pump
j
5Motor
j
6Inlet valve j
7Outlet valve
j
8Bypass check valve
j
9Damper
SBR211E
ANTI-LOCK BRAKE SYSTEM
BR-33

Malfunction Indicator Lamp (MIL)
1. The malfunction indicator lamp will light up when the ignition
switch is turned ON without the engine running. This is a bulb
check.
+If the malfunction indicator lamp does not light up, refer to EL
section (``WARNING LAMPS AND CHIME'') or see EC-188.
2. When the engine is started, the malfunction indicator lamp
should go off.
If the lamp remains on, the on board diagnostic system has
detected an engine system malfunction.
If MIL illuminates or blinks irregularly after starting engine,
water may have accumulated in fuel ®lter. Drain water from
fuel ®lter.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
1. BULB CHECK : This function checks the MIL bulb for damage (blown, open circuit,
etc.).
2. MALFUNCTION
WARNING: This is a usual driving condition. When a malfunction is detected, the
MIL will light up to inform the driver that a malfunction has been
detected.
3. SELF-DIAGNOSTIC
RESULTS: This function allows diagnostic trouble codes to be read.
Refer to ``HOW TO SWITCH DIAGNOSTIC TEST MODES'' on next page.
ConditionDiagnostic
Test Mode IDiagnostic
Test Mode II
Ignition switch
in ``ON'' posi-
tion
Engine
stopped
BULB CHECKSELF-DIAGNOSTIC
RESULTS
Engine
running
MALFUNCTION
WARNINGÐ
SEF051P
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
EC-31

Accelerator Switch (F/C)
The accelerator switch is installed to the accelerator pedal assem-
bly. The switch senses accelerator position and sends an ON-OFF
signal to the ECM. The ECM uses the signal to control the fuel cut
operation at deceleration for better fuel efficiency.
CONSULT REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Speci®cation data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
ACCEL SW (FC)+Ignition switch: ON
(Engine stopped)Accelerator pedal: released CLOSE
Accelerator pedal: slightly open OPEN
DECELER F/CUT+Engine: After warming upIdle OFF
When accelerator pedal is
released quickly with engine
speed at 3,000 rpm or more.ON
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
29 R/L Accelerator switch (F/C)Ignition switch ``ON''
Accelerator pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
Ignition switch ``ON''
Accelerator pedal depressedApproximately 0V
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Trouble Code
No.Malfunction is detected when ....Check Items
(Possible cause)
23+The OFF signal (short) is sent to the ECM for a cer-
tain period of time even when the accelerator pedal is
not being depressed.+Harness or connectors
(The switch circuit is shorted.)
+Accelerator switch (F/C)
SEF687V
TROUBLE DIAGNOSIS FOR ``ACCEL POS SW (F/C)'' (DTC 23)
EC-106

ELECTRICAL SYSTEM
SECTION
EL
When you read wiring diagrams:
+Read GI section, ``HOW TO READ WIRING DIAGRAMS''.
When you perform trouble diagnoses, read GI section, ``HOW TO FOLLOW FLOW
CHART IN TROUBLE DIAGNOSES'' and ``HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT''.
+Check for any service bulletins before servicing the vehicle.
CONTENTS
PRECAUTIONS...............................................................1
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''...............1
HARNESS CONNECTOR................................................2
Description ...................................................................2
STANDARDIZED RELAY................................................3
Description ...................................................................3
POWER SUPPLY ROUTING...........................................5
Schematic ....................................................................5
Wiring Diagram Ð POWER Ð....................................6
Fuse ...........................................................................14
Fusible Link................................................................14
Circuit Breaker Inspection .........................................14
GROUND DISTRIBUTION/LHD MODELS....................15
Engine Room Harness ..............................................15
Main Harness.............................................................19
Body Harness ............................................................22
Body No. 2 Harness ..................................................23
Back Door and Rear Window Defogger Harness .....24
Room Lamp Harness.................................................25
GROUND DISTRIBUTION/RHD MODELS...................26
Engine Room Harness ..............................................26
Main Harness.............................................................30
Body Harness ............................................................33
Body No. 2 Harness ..................................................34
Back Door and Rear Window Defogger Harness .....35
Room Lamp Harness.................................................36
BATTERY.......................................................................37
How to Handle Battery ..............................................37
Battery Test and Charging Chart ...............................40
Service Data and Speci®cations (SDS).....................44
STARTING SYSTEM.....................................................45
Wiring Diagram Ð START Ð ....................................45Trouble Diagnoses.....................................................46
Construction ...............................................................47
Removal and Installation ...........................................47
Inspection...................................................................47
Assembly ...................................................................50
Service Data and Speci®cations (SDS).....................51
CHARGING SYSTEM....................................................52
Wiring Diagram Ð CHARGE Ð ................................52
Trouble Diagnoses.....................................................53
Construction ...............................................................54
Removal and Installation ...........................................54
Disassembly...............................................................54
Inspection...................................................................55
Assembly ...................................................................56
Service Data and Speci®cations (SDS).....................56
COMBINATION SWITCH...............................................57
Check .........................................................................57
Replacement ..............................................................58
STEERING SWITCH......................................................59
Check .........................................................................59
HEADLAMP Ð Conventional Type Ð........................61
Wiring Diagram Ð H/LAMP Ð ..................................61
Trouble Diagnoses.....................................................62
Bulb Replacement .....................................................63
Aiming Adjustment .....................................................63
HEADLAMP Ð Daytime Light System Ð..................65
System Description ....................................................65
Wiring Diagram Ð DTRL Ð ......................................67
Trouble Diagnoses.....................................................69
Bulb Replacement .....................................................69
Aiming Adjustment .....................................................69
HEADLAMP Ð Headlamp Aiming Control Ð............70
System Description ....................................................70
EL

Electrical Components Inspection
FUEL WARNING LAMP SENSOR CHECK
+It will take a short time for the bulb to light.
NOTE: Inspection for sub fuel warning lamp sensor is the
same as for fuel warning lamp sensor.
OIL PRESSURE SWITCH CHECK
Oil pressure
kPa (bar, kg/cm2, psi)Continuity
Engine startMore than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,1-3)NO
Engine stopLess than 10 - 20
(0.10 - 0.20, 0.1 - 0.2,1-3)YES
Check the continuity between the terminals of oil pressure switch
and body ground.
DIODE CHECK
+Check continuity using an ohmmeter.
+Diode is functioning properly if test results are as shown in the
®gure at left.
NOTE: Speci®cation may vary depending on the type of tester.
Before performing this inspection, be sure to refer to
the instruction manual for the tester to be used.
+Diodes for warning lamps are built into the combination meter
printed circuit.
MEL828F
MEL425F
CEL520
CEL740
WARNING LAMPS
EL-134

Trouble Diagnoses
WORK FLOW
CHECK IN*Lighting-up mode of MIL (Malfunction Indicator Lamp)
For single malfunction of NATS: Blinking
For dual malfunctions of NATS and an engine-related part:
Stays ON
For single malfunction of an engine-related part: Stays ON Listen to customer complaints or request. (Get symptoms)
TROUBLEKEY SERVICE REQUEST (Additional key ID registration)
.Verify the MIL*.INITIALISATION
(Refer to CONSULT operation
manual NATS V2.0.)
cUsing the CONSULT program card for NATS check the ``SELF-
DIAG RESULTS'' with CONSULT.b
Self-diagnostic results referring to NATS, but no information
about engine self-diagnostic results is displayed on CONSULT.Self-diagnostic results referring to NATS and ``DON'T ERASE
BEFORE CHECKING ENG DIAG'' are displayed on CONSULT.
(This means that engine trouble data has been detected in
ECM.)
Turn ignition switch ``OFF''.
Repair NATS.
(If necessary, carry out ``SELF-FUNCTION CHECK'' or ``C/U INI-
TIALISATION'' with CONSULT.)Turn ignition switch ``OFF''.
Turn ignition switch ``ON''.Repair NATS.
(If necessary, carry out ``SELF-FUNCTION CHECK'' or ``C/U INI-
TIALISATION'' with CONSULT.)
Erase the NATS ``SELF-DIAG RESULTS'' by using CONSULT.
(Touch ``ERASE''.)Do not erase the NATS ``SELF-DIAG RESULTS'' by using
CONSULT.
Start the engine.
Start the engine.Check the NATS ``SELF-DIAG RESULTS'' by using CONSULT.
OKNG
NGVerify no blinking of MIL*.
OKTurn ignition switch ``OFF''.
CHECK OUTCheck the engine ``SELF-DIAG RESULTS'' with CONSULT by
using the CONSULT generic program card.
(Engine diagnostic software included)b
Perform running test with CONSULT in engine ``SELF-DIAG
RESULTS'' mode.Repair ECCS. (Refer to EC section.)
NGVerify ``NO FAILURE'' displayed on the CONSULT screen.
OKTurn ignition switch ``ON''.
CHECK OUTErase the engine ``SELF-DIAG RESULTS'' by using CONSULT.
(Touch ``ERASE''.)
Start the engine.
.
.
.
..
.
..
..
..
.
..
..
..
..
..
..
.
NATS (Nissan Anti-Theft System)/LHD MODELS
EL-244

SYMPTOM CHART
SYMPTOMDisplayed ``SELF-DIAG RESULTS''
on CONSULT screen.DIAGNOSTIC PROCEDURE
(Reference page)SYSTEM
(Malfunctioning part or mode)
+MIL blinking
+Engine will startIMMUPROCEDURE 1
(EL-246)IMMU
ECMPROCEDURE 2
(EL-246)ECM
+MIL blinking
+Engine does not startCHAIN OF ECM-IMMUPROCEDURE 3
(EL-247)Open circuit in battery voltage line
of IMMU circuit
Open circuit in ignition line of IMMU
circuit
Open circuit in ground line of IMMU
circuit
Open or short circuit in communica-
tion line between IMMU and ECM
ECM
IMMU
DIFFERENCE OF KEYPROCEDURE 4
(EL-249)Unregistered key
IMMU
CHAIN OF IMMU-KEYPROCEDURE 5
(EL-250)Malfunction of key ID chip
IMMU
ID DISCORD, IMM-ECMPROCEDURE 6
(EL-250)System initialisation has not yet
been completed.
ECM
IMMU
MINGLE NOISEPROCEDURE 7
(EL-251)Noise interference in communica-
tion line
LOCK MODEPROCEDURE 8
(EL-252)LOCK MODE
+MIL staying ONDON'T ERASE BEFORE CHECK-
ING ENG DIAGWORK FLOW
(EL-244)Engine trouble data and NATS
trouble data have been detected in
ECM.
+Security indicator does not oper-
ate properly.
+Engine starts properly.ÐPROCEDURE 9
(EL-253)Security indicator circuit
Security indicator
Continuation of initialisation mode
*Lighting-up mode of MIL (Malfunction Indicator Lamp)
For single malfunction of NATS: Blinking
For dual malfunctions of NATS and an engine-related part: Stays ON
For single malfunction of an engine-related part: Stays ON
NATS (Nissan Anti-Theft System)/LHD MODELS
Trouble Diagnoses (Cont'd)
EL-245

Trouble Diagnoses
WORK FLOW
CHECK IN*Lighting-up mode of MIL (Malfunction Indicator Lamp)
For single malfunction of NATS: Blinking
For dual malfunctions of NATS and an engine-related part:
Stays ON
For single malfunction of an engine-related part: Stays ON
Listen to customer complaints or request. (Get symptoms)
TROUBLEKEY SERVICE REQUEST (Additional key ID registration).Verify the MIL*.INITIALISATION
(Refer to CONSULT operation
manual NATS V2.0.)
cUsing the CONSULT program card for NATS check the ``SELF-
DIAG RESULTS'' with CONSULT.b
Self-diagnostic results referring to NATS, but no information
about engine self-diagnostic results is displayed on CONSULT.Self-diagnostic results referring to NATS and ``DON'T ERASE
BEFORE CHECKING ENG DIAG'' are displayed on CONSULT.
(This means that engine trouble data has been detected in
ECM.)
Turn ignition switch ``OFF''.
Repair NATS.
(If necessary, carry out ``SELF-FUNCTION CHECK'' or ``C/U INI-
TIALISATION'' with CONSULT.)Turn ignition switch ``OFF''.
Turn ignition switch ``ON''.Repair NATS.
(If necessary, carry out ``SELF-FUNCTION CHECK'' or ``C/U INI-
TIALISATION'' with CONSULT.)
Erase the NATS ``SELF-DIAG RESULTS'' by using CONSULT.
(Touch ``ERASE''.)Do not erase the NATS ``SELF-DIAG RESULTS'' by using
CONSULT.
Start the engine.
Start the engine.Check the NATS ``SELF-DIAG RESULTS'' by using CONSULT.
OKNG
NGVerify no blinking of MIL*.
OKTurn ignition switch ``OFF''.
CHECK OUTCheck the engine ``SELF-DIAG RESULTS'' with CONSULT by
using the CONSULT generic program card.
(Engine diagnostic software included)b
Perform running test with CONSULT in engine ``SELF-DIAG
RESULTS'' mode.Repair ECCS. (Refer to EC section.)
NGVerify ``NO FAILURE'' displayed on the CONSULT screen.
OKTurn ignition switch ``ON''.
CHECK OUTErase the engine ``SELF-DIAG RESULTS'' by using CONSULT.
(Touch ``ERASE''.)
Start the engine.
.
.
.
..
.
..
..
..
.
..
..
..
..
..
..
.
NATS (Nissan Anti-Theft System)/RHD MODELS
EL-259

SYMPTOM CHART
SYMPTOMDisplayed ``SELF-DIAG
RESULTS'' on CONSULT
screen.DIAGNOSTIC PROCEDURE
(Reference page)SYSTEM
(Malfunctioning
part or mode)
+MIL blinking
+Engine can start.IMMUPROCEDURE 1
(EL-261)IMMU
ECMPROCEDURE 2
(EL-261)ECM
+MIL blinking
+Engine hard to startCHAIN OF ECM-IMMUPROCEDURE 3
(EL-262)Open circuit in battery voltage line of IMMU circuit
Open circuit in ignition line of IMMU circuit
Open circuit in ground line of IMMU circuit
Open or short circuit in communication line
between IMMU and ECM
Open circuit in power source line of ANT/AMP cir-
cuit
ECM
IMMU
DIFFERENCE OF KEYPROCEDURE 4
(EL-264)Unregistered key
IMMU
CHAIN OF IMMU-KEYPROCEDURE 5
(EL-265)Open or short circuit in communication line
between ANT/AMP and IMMU
Open circuit in power source line of ANT/AMP cir-
cuit
Open circuit in ground line of ANT/AMP circuit
Malfunction of key ID chip
IMMU
Antenna amp.
ID DISCORD, IMM-ECMPROCEDURE 6
(EL-266)System initialisation has not yet been completed.
ECM
MINGLE NOISEPROCEDURE 7
(EL-267)Noise interference in communication line
+MIL blinking
+Engine hard to start
+NATS security indicator
does not blink for 1 minute
after ignition switch is
turned to ``OFF''.LOCK MODEPROCEDURE 9
(EL-268)LOCK MODE
+MIL staying ONDON'T ERASE BEFORE
CHECKING ENG DIAGWORK FLOW
(EL-259)Engine trouble data and NATS trouble data have
been detected in ECM
+NATS security ind. does not
light up.
+Engine can start.ÐPROCEDURE 8
(EL-267)NATS security ind.
Open circuit between Fuse and NATS IMMU
Continuation of initialisation mode
NATS IMMU
*Lighting-up mode of MIL (Malfunction Indicator Lamp)
For single malfunction of NATS: Blinking
For dual malfunctions of NATS and an engine-related part: Stays ON
For single malfunction of an engine-related part: Stays ON
NATS (Nissan Anti-Theft System)/RHD MODELS
Trouble Diagnoses (Cont'd)
EL-260