engine control system NISSAN PATROL 2006 Service Manual

Edition: February 1998
Release: February 1998 (01)
Publication No.: SM8E-0Y61E0E
Reference No.: 7711346063GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL GR
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
1998 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

Purpose
The Anti-Lock Brake System (ABS) consists of electronic and hydraulic components. It allows for control of
braking force so locking of the wheels can be avoided.
The ABS:
1) Improves proper tracking performance through steering wheel operation.
2) Eases obstacle avoidance through steering wheel operation.
3) Improves vehicle stability.
Operation
+When the vehicle speed is less than 10 km/h (6 MPH) this system does not work.
+ The Anti-Lock Brake System (ABS) has a self-test function. The system turns on the ABS warning lamp
for 1 second each time the ignition switch is turned ``ON''. After the engine is started, the ABS warning
lamp turns off. The system performs a test the ®rst time the vehicle reaches 6 km/h (4 MPH). A mechani-
cal noise may be heard as the ABS performs this self-test. This is a normal part of the self-test feature. If
a malfunction is found during this check, the ABS warning lamp will stay on.
+ While driving, a mechanical noise may be heard during ABS operation. This is a normal condition.
+ While DIFF-LOCK is on, the anti-lock brake warning light ¯ashes. This indicates that anti-lock may not be
fully operated. (ABS only)
ABS Hydraulic Circuit
j1Inlet solenoid valve
j
2Outlet solenoid valve
j
3Reservoir j
4Pump
j
5Motor
j
6Inlet valve j
7Outlet valve
j
8Bypass check valve
j
9Damper
SBR211E
ANTI-LOCK BRAKE SYSTEM
BR-33

General Speci®cations
CLUTCH CONTROL SYSTEM
Type of clutch control Hydraulic
CLUTCH MASTER CYLINDER (with clutch
damper)
Unit: mm (in)
Inner diameter 17.46 (11/16)
CLUTCH OPERATING CYLINDER
Unit: mm (in)
Inner diameter 20.64 (13/16)
CLUTCH BOOSTER
Unit: mm (in)
Type M45
Diaphragm diameter 114.3 (4.50)
Check valve type Built-in hose type
CLUTCH DISC
Model 240
Engine RD28ETi
Facing size
(Outer dia. x inner dia. x thick-
ness)
mm (in)240 x 160 x 3.5
(9.45 x 6.30 x 0.138)
Thickness of disc assembly with
load
mm (in)/N (kg, lb)7.7 - 8.1 (0.303 - 0.319)/
8,336 (850, 1,874)
CLUTCH COVER
Model 240
Engine RD28ETi
Destination Ð
Full load
N (kg, lb)5,835 - 6,620
(595 - 675, 1,312 - 1,488)
Inspection and Adjustment
CLUTCH PEDAL
Unit: mm (in)
Pedal height ``H*''195 - 205
(7.68 - 8.07)
Pedal free play ``A''
(at pedal pad)1.0 - 3.0 (0.039 - 0.118)
*: Measured from surface of melt sheet to pedal pad
CLUTCH BOOSTER
Unit: mm (in)
Output rod length ``A'' 1.30 - 1.55 (0.0512 - 0.0610)
Input rod length ``B'' 130 (5.12)
CLUTCH DISC
Unit: mm (in)
Model 240
Wear limit of facing sur-
face to rivet head0.3 (0.012)
Runout limit of facing 0.7 (0.028)
Distance of runout
check point (from
the hub center)115.0 (4.53)
Maximum backlash of
spline (at outer edge of
disc)1.0 (0.039)
CLUTCH COVER
Unit: mm (in)
Model 240
Diaphragm spring height ``A''37.5 - 39.5
(1.476 - 1.555)
Uneven limit of diaphragm
spring toe height0.7 (0.028)
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-16

ENGINE CONTROL SYSTEMSECTION
EC
CONTENTS
DIAGNOSTIC TROUBLE CODE INDEX .........................1
Alphabetical & Numerical Index for DTC ....................1
PRECAUTIONS AND PREPARATION ............................2
Special Service Tools ..................................................2
Commercial Service Tool .............................................3
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER''...............4
PRECAUTIONS AND PREPARATION ............................5
Engine Fuel & Emission Control System ....................5
Precautions ..................................................................6
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM ........................................................................\
...8
ECCS-D Component Parts Location ...........................8
Circuit Diagram .......................................................... 11
System Diagram ........................................................12
Vacuum Hose Drawing ..............................................13
System Chart .............................................................14
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION ...............................................15
Fuel Injection System ................................................15
Fuel Injection Timing System ....................................18
Air Conditioning Cut Control ......................................19
Fuel Cut Control (at no load & high engine
speed) ........................................................................\
20
CRANKCASE VENTILATION SYSTEM ........................21
Description .................................................................21
Inspection...................................................................21
INJECTION NOZZLE .....................................................22
Removal and Installation ...........................................22
Disassembly (No. 2 - 4 nozzles) ...............................22
Inspection (No. 2 - 4 nozzles) ...................................23
Cleaning (No. 2 - 4 nozzles) .....................................23
Assembly (No. 2 - 4 nozzles) ....................................24
Test and Adjustment ..................................................25
ELECTRONIC FUEL INJECTION PUMP ......................27
Removal .....................................................................27
Installation ..................................................................28
Disassembly and Assembly .......................................29
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION ...............................................................30
DTC and MIL Detection Logic ...................................30
Diagnostic Trouble Code (DTC) ................................30 Malfunction Indicator Lamp (MIL) ..............................31
CONSULT ..................................................................36
TROUBLE DIAGNOSIS Ð Introduction ......................42
Introduction ................................................................42
Diagnostic Worksheet ................................................43
TROUBLE DIAGNOSIS Ð Work Flow ........................44
Work Flow ..................................................................44
Description for Work Flow .........................................45
TROUBLE DIAGNOSIS Ð Basic Inspection ..............46
Basic Inspection.........................................................46
TROUBLE DIAGNOSIS Ð General Description ........48
Symptom Matrix Chart ...............................................48
CONSULT Reference Value in Data Monitor
Mode ........................................................................\
..51
Major Sensor Reference Graph in Data Monitor
Mode ........................................................................\
..53
ECM Terminals and Reference Value .......................54
TROUBLEDIAGNOSISFORPOWERSUPPLY ..........63
MainPowerSupplyandGroundCircuit....................63
TROUBLE DIAGNOSIS FOR ``CAM POS SEN
(PUMP)''(DTC11) .........................................................69
CamshaftPositionSensor(CMPS)(PUMP).............69
TROUBLEDIAGNOSISFOR``MASSAIRFLOW
SEN''(DTC12) ..............................................................74
MassAirFlowSensor(MAFS)..................................74
TROUBLEDIAGNOSISFOR``COOLANTTEMP
SEN''(DTC13) ..............................................................79
EngineCoolantTemperature(ECT)Sensor.............79
TROUBLEDIAGNOSISFOR``VEHICLESPEED
SEN''(DTC14) ..............................................................83
VehicleSpeedSensor(VSS)....................................83
TROUBLEDIAGNOSISFOR``CONTSLEEVPOS
SEN''(DTC15) ..............................................................87
ControlSleevePositionSensor(CSPS)...................87
TROUBLEDIAGNOSISFOR``ADJUST
RESISTOR''(DTC17) ...................................................92
AdjustmentResistor...................................................92
TROUBLEDIAGNOSISFOR``F/INJF/B2''
(DTC18),``F/INJF/B''(DTC22),``ELECTRIC
GOV''(DTC25) ..............................................................96
ElectricGovernor.......................................................96
EC

TROUBLEDIAGNOSISFOR``F/INJTIMGF/B''
(DTC21).......................................................................101
InjectionTimingControlValve.................................101
TROUBLEDIAGNOSISFOR``ACCELPOSSW
(F/C)''(DTC23) ...........................................................106
AcceleratorSwitch(F/C)..........................................106
TROUBLEDIAGNOSISFOR``ECM1''(DTC27),
``ECM2''(DTC31) .......................................................111
EngineControlModule(ECM)-ECCS-DControl
Module.....................................................................111
TROUBLEDIAGNOSISFOR``OVERHEAT''
(DTC28) .......................................................................113
CoolingFan(Overheat)...........................................113
TROUBLEDIAGNOSISFOR``I/CINT/ATEMP
SEN''(DTC33) ............................................................122
ChargeAirTemperatureSensor..............................122
TROUBLEDIAGNOSISFOR``NEEDLELIFT
SEN''(DTC34) ............................................................126
NeedleLiftSensor(NLS)........................................126
TROUBLE DIAGNOSIS FOR ``FUEL CUT S/V 1''
(DTC 36), ``FCV SHORT'' (DTC 37), ``FUEL CUT
S/V2''(DTC38) ...........................................................130
FuelCutSolenoidValve..........................................130
TROUBLE DIAGNOSIS FOR ``FUEL TEMP
SENSOR''(DTC42) ....................................................135
FuelTemperatureSensor(FTS)..............................135 TROUBLE DIAGNOSIS FOR ``ACCEL POS
SENSOR''(DTC43)
....................................................139
AcceleratorPositionSensor....................................139
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN
(TDC)''(DTC47) ..........................................................144
CrankshaftPositionSensor(TDC)..........................144
TROUBLEDIAGNOSISFOR``GOVCUT
CIRCUIT''(DTC48) .....................................................149
GovernorCutCircuit................................................149
TROUBLEDIAGNOSESFORNON-DETECTABLE
ITEMS ........................................................................\
...151
GlowControlSystem...............................................151
EGRC-SolenoidValveA,BandThrottleControl
SolenoidValve.........................................................156
StartSignal..............................................................163
AcceleratorPositionSwitch.....................................165
Park/NeutralPositionSwitch...................................170
A/TControl...............................................................175
ChargeAirCoolerFanControl................................178
HeatUpSwitch........................................................183
AirConditionerControl............................................187
MIL&DataLinkConnectors...................................188
SERVICEDATAANDSPECIFICATIONS(SDS) ........189
GeneralSpeci®cations.............................................189
InjectionNozzle.......................................................189
InspectionandAdjustment......................................189
When you read wiring diagrams:
+ Read GI section, ``HOW TO READ WIRING DIAGRAMS''.
+ See EL section, ``POWER SUPPLY ROUTING'' for power distribution circuit.
When you perform trouble diagnoses, read GI section, ``HOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSES'' and ``HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL
INCIDENT''.

Engine Fuel & Emission Control System
SEF656V
PRECAUTIONS AND PREPARATION
EC-5

ECCS-D Component Parts Location
SEF657V
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
EC-8

SEF658V
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
ECCS-D Component Parts Location (Cont'd)
EC-9

SEF659V
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
ECCS-D Component Parts Location (Cont'd)
EC-10

Circuit Diagram
TEC420
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
EC-11