light NISSAN PATROL 2006 Service Manual

5. Install valve stopper while piston is pushed into cylinder (Modelwith ABS only).
Installation
CAUTION:
+Re®ll with new brake ¯uid ``DOT 3''.
+ Never reuse drained brake ¯uid.
1. Place master cylinder onto brake booster and secure mounting nuts lightly.
2. Torque mounting nuts.
:12-15N zm (1.2 - 1.5 kg-m ,9-11ft-lb)
3. Fill up reservoir tank with new brake ¯uid.
4. Plug all ports on master cylinder with ®ngers to prevent air suction while releasing brake pedal.
5. Have driver depress brake pedal slowly several times until no air comes out of master cylinder.
6. Fit brake lines to master cylinder.
7. Tighten ¯are nuts.
:15-17N zm (1.5 - 1.7 kg-m, 11 - 12 ft-lb)
8. Bleed air. Refer to ``Bleeding Brake System'', BR-4.
SBR168E
SBR169E
MASTER CYLINDER
Assembly (Cont'd)
BR-14

Brake Booster
ON-VEHICLE SERVICE
Operating check
+Depress brake pedal several times with engine off. After
exhausting vacuum, make sure there is no change in pedal
stroke.
+ Depress brake pedal, then start engine. If pedal goes down
slightly, operation is normal.
Airtight check
+Start engine, and stop it after one or two minutes. Depress
brake pedal several times slowly. Booster is airtight if pedal
stroke is less each time.
+ Depress brake pedal while engine is running, and stop engine
with pedal depressed. The pedal stroke should not change after
holding pedal down for 30 seconds.
REMOVAL
CAUTION:
+Be careful not to splash brake ¯uid on painted areas; it
may cause paint damage. If brake ¯uid is splashed on
painted areas, wash it away with water immediately.
+ Be careful not to deform or bend brake pipes, during
removal of booster.
INSPECTION
Output rod length check
1. Apply vacuum of þ66.7 kPa (þ500 mmHg, þ19.69 inHg) to
brake booster with a hand vacuum pump.
2. Check output rod length. Speci®ed length:10.275 - 10.525 mm (0.4045 - 0.4144 in)
INSTALLATION
CAUTION:
+Be careful not to deform or bend brake pipes during instal-
lation of booster.
+ Replace clevis pin if damaged.
+ Re®ll with new brake ¯uid ``DOT 3''.
+ Never reuse drained brake ¯uid.
+ Take care not to damage brake booster mounting bolt
thread when installing. Due to the narrow angle of
installation, the threads can be damaged by the dash
panel.
SBR002A
SBR365AA
SBR170E
SBR281A
SBR116BF
BRAKE BOOSTER
BR-15

1. Before ®tting booster, temporarily adjust clevis to dimensionshown.
2. Fit booster, then secure mounting nuts (brake pedal bracket to brake booster) lightly.
3. Connect brake pedal and booster input rod with clevis pin.
4. Secure mounting nuts. Speci®cation: 13 - 16 N zm (1.3 - 1.6 kg-m ,9-12ft-lb)
5. Install master cylinder. Refer to ``Installation'' in ``MASTER CYLINDER'', BR-14.
6. Adjust brake pedal height and free play. Refer to ``Adjustment'' in ``BRAKE PEDAL AND BRACKET'',
BR-10.
7. Secure lock nut for clevis.
:16-22N zm (1.6 - 2.2 kg-m, 12 - 16 ft-lb)
8. Bleed air. Refer to ``Bleeding Brake System'', BR-4.
BRAKE BOOSTER
Brake Booster (Cont'd)
BR-16

Purpose
The Anti-Lock Brake System (ABS) consists of electronic and hydraulic components. It allows for control of
braking force so locking of the wheels can be avoided.
The ABS:
1) Improves proper tracking performance through steering wheel operation.
2) Eases obstacle avoidance through steering wheel operation.
3) Improves vehicle stability.
Operation
+When the vehicle speed is less than 10 km/h (6 MPH) this system does not work.
+ The Anti-Lock Brake System (ABS) has a self-test function. The system turns on the ABS warning lamp
for 1 second each time the ignition switch is turned ``ON''. After the engine is started, the ABS warning
lamp turns off. The system performs a test the ®rst time the vehicle reaches 6 km/h (4 MPH). A mechani-
cal noise may be heard as the ABS performs this self-test. This is a normal part of the self-test feature. If
a malfunction is found during this check, the ABS warning lamp will stay on.
+ While driving, a mechanical noise may be heard during ABS operation. This is a normal condition.
+ While DIFF-LOCK is on, the anti-lock brake warning light ¯ashes. This indicates that anti-lock may not be
fully operated. (ABS only)
ABS Hydraulic Circuit
j1Inlet solenoid valve
j
2Outlet solenoid valve
j
3Reservoir j
4Pump
j
5Motor
j
6Inlet valve j
7Outlet valve
j
8Bypass check valve
j
9Damper
SBR211E
ANTI-LOCK BRAKE SYSTEM
BR-33

System Components
System Description
WHEEL SENSOR
The sensor unit consists of a gear-shaped sensor rotor and a sen-
sor element. The element contains a bar magnet around which a
coil is wound. The sensor is installed on the back of the brake rotor.
As the wheel rotates, the sensor generates a sine-wave pattern.
The frequency and voltage increase(s) as the rotating speed
increases.
CONTROL UNIT (built in ABS actuator and electric unit)
The control unit computes the wheel rotating speed by the signal
current sent from the sensor. Then it supplies a DC current to the
actuator solenoid valve. It also controls ON-OFF operation of the
valve relay and motor relay. If any electrical malfunction should be
detected in the system, the control unit causes the warning lamp
to light up. In this condition, the ABS will be deactivated by the
control unit, and the vehicle's brake system reverts to normal
operation. (For control unit layout, refer to ABS ACTUATOR AND
ELECTRIC UNIT, BR-34.)
SBR185E
SBR186E
ANTI-LOCK BRAKE SYSTEM
BR-34

Self-diagnosis
FUNCTION
+When a problem occurs in the ABS, the warning lamp on the
instrument panel comes on. To start the self-diagnostic results
mode, ground the self-diagnostic (check) terminal located on
``Data Link Connector for CONSULT''. The location of the mal-
function is indicated by the warning lamp ¯ashing.
+ While DIFF-LOCK is on, anti-lock warning light ¯ashes.
SELF-DIAGNOSIS PROCEDURE
Turn off DIFF-LOCK switch.
Drive vehicle over 30 km/h (19 MPH) for
at least one minute.
Turn ignition switch ``OFF''.
Ground terminal ``4'' of ``Data link con-
nector for CONSULT'' with a suitable har-
ness.
Turn ignition switch ``ON'' while ground-
ing terminal ``4''.
Do not depress brake pedal.
After 3.0 seconds, the warning lamp
starts ¯ashing to indicate the malfunction
code No. (See NOTE.)
Verify the location of the malfunction with
the malfunction code chart. Refer to
BR-48. Then make the necessary repairs
following the diagnostic procedures.
After the malfunctions are repaired, erase
the malfunction codes stored in the con-
trol unit. Refer to BR-47.
Rerun the self-diagnostic results mode to
verify that the malfunction codes have
been erased.
Disconnect the check terminal from the
ground. The self-diagnostic results mode
is now complete.NOTE: The indication terminates
after ®ve minutes.
However, when the ignition
switch is turned from
``OFF'' to ``ON'', the indica-
tion starts ¯ashing again.
j
A
SBR193E
SBR186E
SBR194E
.
.
.
.
.
.
.
.
.
TROUBLE DIAGNOSES
BR-47

Clutch Cover and Flywheel
INSPECTION
+Set Tool and check height and unevenness of diaphragm
spring.
Diaphragm spring height ``A'':
Model 240
37.5 - 39.5 mm (1.476 - 1.555 in)
+Check thrust rings for wear or damage by shaking cover
assembly up and down to listen for chattering noise, or lightly
hammering on rivets for a slightly cracked noise. Replace
clutch cover assembly if necessary.
+Check pressure plate and clutch disc contact surface for slight
burns or discoloration. Repair pressure plate with emery paper.
+Check pressure plate and clutch disc contact surface for defor-
mation or damage. Replace if necessary.
+Adjust unevenness of diaphragm spring with Tool.
Uneven limit:
0.7 mm (0.028 in)
+Check ¯ywheel and clutch disc contact surface for slight burns
or discoloration. Repair ¯ywheel with emery paper.
+Check ¯ywheel runout.
Maximum allowable runout:
Refer to EM section (``Inspection'', ``CYLINDER
BLOCK'').
SCL219-C
SCL466-A
SEM929A
CLUTCH DISC AND CLUTCH COVER
CL-14

4. Clean spray hole of nozzle body by using Tool.
To prevent spray hole from canting, always clean it by start-
ing with inner side and working towards outside.
5. Decarbonate nozzle needle tip by using Tool.
6. Check needle sinking.
(1) Pull needle about halfway out from body and then release it.
(2) Needle should sink into body very smoothly from just its own
weight.
(3) Repeat this test and rotate needle slightly each time.
If needle fails to sink smoothly from any position, replace both
needle and body as a unit.
Assembly (No.2-4nozzles)
Assemble in the reverse order of disassembly, observing the fol-
lowing.
If nozzle body is not installed properly, Tool cannot be
removed and nozzle body may be damaged.
Holder to nozzle nut:
: 78-98Nzm (8.0 - 10.0 kg-m, 58 - 72 ft-lb)
SEF833
SEF834
SEF835
SEF671A
INJECTION NOZZLE
Cleaning (No.2-4nozzles) (Cont'd)
EC-24

DTC and MIL Detection Logic
When a malfunction is detected for the ®rst time, the malfunction (DTC) is stored in the ECM memory.
The MIL will light up each time the ECM detects malfunction. However, if the same malfunction is experienced
in two consecutive driving patterns and the engine is still running, the MIL will stay lit up. For diagnostic items
causing the MIL to light up, refer to ``DIAGNOSTIC TROUBLE CODE INDEX'', EC-1.
Diagnostic Trouble Code (DTC)
HOW TO READ DTC
The diagnostic trouble code can be read by the following methods.
1. The number of blinks of the malfunction indicator lamp in the Diagnostic Test Mode II (Self-Diagnostic
Results) Examples: 11, 13, 14, etc.
These DTCs are controlled by NISSAN.
2. CONSULT Examples: ``CAM POS SEN (PUMP)'', etc.
+Output of the trouble code means that the indicated circuit has a malfunction. However, in the Mode
II it does not indicate whether the malfunction is still occurring or occurred in the past and returned
to normal.
CONSULT can identify them. Therefore, using CONSULT (if available) is recommended.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by the following methods.
Selecting ``ERASE'' in the ``SELF-DIAG RESULTS'' mode with CONSULT.
Changing the diagnostic test mode from Diagnostic Test Mode II to Mode I. (Refer to EC-32.)
+If the battery terminal is disconnected, the diagnostic trouble code will be lost within 24 hours.
+When you erase the DTC, using CONSULT is easier and quicker than switching the diagnostic test
modes.
HOW TO ERASE DTC (With CONSULT)
1. If the ignition switch stays ``ON'' after repair work, be sure to turn ignition switch ``OFF'' once. Wait at least
5 seconds and then turn it ``ON'' (Engine stopped) again.
2. Turn CONSULT ``ON'' and touch ``ENGINE''.
3. Touch ``SELF-DIAG RESULTS''.
4. Touch ``ERASE''. (The DTC in the ECM will be erased.)
HOW TO ERASE DTC (No Tools)
1. If the ignition switch stays ``ON'' after repair work, be sure to turn ignition switch ``OFF'' once. Wait at least
5 seconds and then turn it ``ON'' again.
2. Change the diagnostic test mode from Mode II to Mode I. (Refer to EC-32.)
SEF691S
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
EC-30

Malfunction Indicator Lamp (MIL)
1. The malfunction indicator lamp will light up when the ignition
switch is turned ON without the engine running. This is a bulb
check.
+If the malfunction indicator lamp does not light up, refer to EL
section (``WARNING LAMPS AND CHIME'') or see EC-188.
2. When the engine is started, the malfunction indicator lamp
should go off.
If the lamp remains on, the on board diagnostic system has
detected an engine system malfunction.
If MIL illuminates or blinks irregularly after starting engine,
water may have accumulated in fuel ®lter. Drain water from
fuel ®lter.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
1. BULB CHECK : This function checks the MIL bulb for damage (blown, open circuit,
etc.).
2. MALFUNCTION
WARNING: This is a usual driving condition. When a malfunction is detected, the
MIL will light up to inform the driver that a malfunction has been
detected.
3. SELF-DIAGNOSTIC
RESULTS: This function allows diagnostic trouble codes to be read.
Refer to ``HOW TO SWITCH DIAGNOSTIC TEST MODES'' on next page.
ConditionDiagnostic
Test Mode IDiagnostic
Test Mode II
Ignition switch
in ``ON'' posi-
tion
Engine
stopped
BULB CHECKSELF-DIAGNOSTIC
RESULTS
Engine
running
MALFUNCTION
WARNINGÐ
SEF051P
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
EC-31