air condition NISSAN PICK-UP 1999 Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1999, Model line: PICK-UP, Model: NISSAN PICK-UP 1999Pages: 666, PDF Size: 16.21 MB
Page 1 of 666
GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMSFE
CLUTCHCL
MANUAL TRANSAXLEMT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PICKUP
MODEL D22 SERIES
FOREWORD
This supplement contains informa-
tion concerning necessary service
procedures and relevant data for the
model D22 series.
All information, illustrations and spe-
ci®cations contained in this supple-
ment are based on the latest product
information available at the time of
publication. If your NISSAN model
differs from the speci®cations contain-
ed in this supplement, consult your
NISSAN distributor for information.
The right is reserved to make chan-
ges in speci®cations and methods at
any time without notice.
Edition: July 1999
Printing: August 1999 (01)
Publication No.: SM9E-D22BE0E
NISSAN EUROPE S.A.S.
1999 NISSAN EUROPE S.A.S. Printed in the Netherlands
Not to be reproduced in whole or in part without the prior written permission of Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX
Page 81 of 666
WARNING LAMPS.............................................. 2072
Schematic ........................................................ 2072
Wiring Diagram - WARN -/Gasoline Engine.... 2073
Wiring Diagram - WARN -/Diesel Engine ........ 2078
Electrical Components Inspection ................... 2083
Wiring Diagram - CHIME -/LHD Models.......... 2084
Wiring Diagram - CHIME -/RHD Models ......... 2085
FRONT WIPER AND WASHER.......................... 2086
Wiring Diagram - WIPER -/LHD Models with
Intermittent ....................................................... 2086
Wiring Diagram - WIPER -/LHD Models
without Intermittent........................................... 2087
Wiring Diagram - WIPER -/RHD M/T Models
with Intermittent................................................ 2088
Wiring Diagram - WIPER -/RHD Models
without Intermittent........................................... 2090
HEADLAMP WASHER........................................ 2092
Wiring Diagram - HLC - ................................... 2092
HORN................................................................... 2093
Wiring Diagram - HORN -................................ 2093
CIGARETTE LIGHTER........................................ 2094
Wiring Diagram - CIGAR - ............................... 2094
CLOCK................................................................. 2095
Wiring Diagram - CLOCK - .............................. 2095
REAR WINDOW DEFOGGER AND MIRROR
DEFOGGER......................................................... 2096
Wiring Diagram - DEF -/LHD Models .............. 2096
Wiring Diagram - DEF -/RHD Models ............. 2097
Electrical Components Inspection ................... 2098
AUDIO.................................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-2 .............................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-3 .............................................................. 2100
Wiring Diagram - AUDIO -/RHD Models ......... 2102
AUDIO ANTENNA............................................... 2103
Power Antenna/Wiring Diagram - P/ANT - ...... 2103
POWER DOOR MIRROR.................................... 2104
Wiring Diagram - MIRROR -/LHD Models....... 2104
Wiring Diagram - MIRROR -/RHD Models ...... 2105
HEATED SEAT.................................................... 2106
Wiring Diagram - H/SEAT - ............................. 2106
POWER WINDOW............................................... 2108
Schematic/Without Interruption Detection
Function ........................................................... 2108Wiring Diagram - WINDOW -/Without
Interruption Detection Function........................ 2109
Trouble Diagnoses/Without Interruption
Detection Function ........................................... 2113
System Description/With Interruption Detection
Function ........................................................... 2114
Schematic/With Interruption Detection
Function ........................................................... 2115
Wiring Diagram - WINDOW -/With Interruption
Detection Function ........................................... 2116
Trouble Diagnoses/With Interruption Detection
Function ........................................................... 2120
POWER DOOR LOCK......................................... 2122
System Description .......................................... 2122
Wiring Diagram - D/LOCK - ............................. 2123
Trouble Diagnosis ............................................ 2125
MULTI-REMOTE CONTROL SYSTEM............... 2129
System Description .......................................... 2129
Schematic ........................................................ 2130
Wiring Diagram - MULTI - ............................... 2131
Trouble Diagnoses ........................................... 2135
ID Code Entry Procedure ................................ 2139
NATS (Nissan Anti-Theft System)/Models with
KA24E.................................................................. 2140
Wiring Diagram - NATS -................................. 2140
NATS (Nissan Anti-Theft System)/Diesel
engine.................................................................. 2141
Wiring Diagram - NATS -/LHD Models............ 2141
Wiring Diagram - NATS -/RHD Models ........... 2142
LOCATION OF ELECTRICAL UNITS................. 2143
Engine Compartment ....................................... 2143
Passenger Compartment ................................. 2144
HARNESS LAYOUT............................................ 2146
Main Harness ................................................... 2146
Engine Room Harness..................................... 2152
Engine Control Harness................................... 2160
Alternator Harness ........................................... 2164
Instrument Harness.......................................... 2165
Room Lamp Harness/LHD Models .................. 2166
Room Lamp Harness/RHD Models ................. 2167
Chassis Harness and Tail Harness ................. 2168
Front Door Harness (LH side) ......................... 2169
Front Door Harness (RH side)......................... 2170
WIRING DIAGRAM CODES (CELL CODES)..... 2171
WIRING DIAGRAM REFERENCE CHART
COOLING FAN .......................................................................................................... LC SECTION
ECCS, IGNITION SYSTEM, QUICK-GLOW SYSTEM, FUEL HEATER SYSTEM .. EC SECTION
ANTI-LOCK BRAKE SYSTEM .................................................................................. BR SECTION
SRS ``AIR BAG'' ........................................................................................................ RS SECTION
HEATER AND AIR CONDITIONER .......................................................................... HA SECTION
EL-2002
Page 95 of 666
Service Data and Specifications (SDS)
ALTERNATOR
TypeLR170-765 LR160-728F
HITACHI
Applied model KA24 TD25
Nominal rating V-A 12-70 12-60
Ground polarityNegative
Minimum revolution under no-
load
(When 13.5V is applied) rpmLess than 1,000
Hot output current
(When 13.5V is applied) A/rpmMore than
17/1,300
More than
54/2,500
More than
75/5,000More than
17/1,300
More than
48/2,500
More than
57/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush
mm (in)6.0 (0.236)
Brush spring pressure
N (g, oz)1.0 - 3.43 (102 - 350, 3.60 - 12.34)
Slip ring minimum outer diameter
mm (in)26.0 (1.024)
Rotor (Field coil) resistanceW2.58
*: Models with power steering and air conditioner
CHARGING SYSTEM
EL-2016
Page 200 of 666
ENCODER AND LIMIT SWITCH CHECK
CHECK DOOR WINDOW SLIDE MECHANISM
Check the following.
- Obstacles in window, glass molding, etc.
- Worn or deformed glass molding
- Door sash tilted too far inward or outward
- Door window regulator
OK
cNG
Remove obstacles or repair
door window slide mecha-
nism.
CHECK POWER SUPPLY TO LIMIT SWITCH
1. Disconnect driver side power window regula-
tor connector.
2. Turn ignition switch ON.
3. Check voltage between power window main
switch terminal
V9and ground.
Approx. 5V should exist.
OK
cNG
Replace power window main
switch.
CHECK LIMIT SWITCH OPERATION
1. Turn ignition switch OFF.
2. Connect driver side power window regulator
connector.
3. Turn ignition switch ON.
4. Check voltage between power window main
switch terminal
V9and ground during power
window closing operation.
NG
cOK
CHECK ENCODER
Measure voltage between
power window main switch
terminal
V16and ground with
oscilloscope when power win-
dow is in automatic closing
operation.
If check result is NG, replace
power window regulator motor
(front driver side).
If check result is OK, replace
power window main switch.
RESET LIMIT SWITCH
Reset limit switch. Refer to BT section. Then
check voltage between power window main
switch terminal
V9and ground during power
window closing operation at least ten times.
OK
cNG
Replace power window regu-
lator motor (front driver side).
CHECK ENCODER
Measure voltage between power window main
switch terminal
V16and ground with oscillo-
scope when power window is in automatic clos-
ing operation.
OK
cNG
Replace power window regu-
lator motor (front driver side).
Replace power window main switch.
Terminal
No.ConditionVoltage
(DCV)
V9
Approx. 15 mm (0.59 in)
below the full closed posi-
tion to full closed positionApprox.
5
Other positionsApprox.
0
Terminal
No.ConditionVoltage
(DCV)
V9
Approx. 15 mm (0.59 in)
below the full closed posi-
tion to full closed positionApprox.
5
Other positionsApprox.
0
SEL408W
SEL407W
.
.
.
.
.
POWER WINDOW
Trouble Diagnoses/With Interruption
Detection Function (Cont'd)
EL-2121
Page 206 of 666
DIAGNOSTIC PROCEDURE 2
(Door lock actuator check)
CHECK DOOR LOCK ACTUATOR CIR-
CUIT.
Check voltage for door lock actuator.
OK
cNG
Replace door lock timer.
(Before replacing control
unit, perform DIAGNOS-
TIC PROCEDURE 1.)
CHECK DOOR LOCK ACTUATOR.
1. Disconnect door lock actuator connec-
tor.
2. Apply 12V direct current to door lock
actuator and check operation.
OK
cNG
Replace door lock actua-
tor.
Repair harness between smart entrance
control unit connector and door lock
actuator.
Lock knob switch
conditionTerminals
Voltage
V
Å@
Lock
V15Ground
Battery
voltage
Unlock
V16Ground
Door lock actuator operationTermi-
nals
Å@
Unlocked®Locked
V1V2
Locked®UnlockedV2V1
SEL863UE
SEL159V
.
.
POWER DOOR LOCK
Trouble Diagnosis (Cont'd)
EL-2127
Page 250 of 666
Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (page number) of each wiring diagram.
Code Section Wiring Diagram Name
AAC/V EC IACV-AAC Valve
ABS BR Anti-lock Brake System
A/C, M HA Manual Air Conditioner
A/C, A HA Auto Air Conditioner
AT/IND EL A/T Indicator
AUDIO EL Audio
BACK/L EL Back-up Lamp
BA/FTS ATBATT/A/T Fluid Temperature Sensor
and TCM Power Supply
CHARGE EL Charging System
CHIME EL Warning Chime
CHOKE EC Automatic Choke
CIGAR EL Cigarette Lighter
CLOCK EL Clock
CMPS EC Camshaft Position Sensor
COOL/F LC Cooling Fan Control
DEF ELRear Window Defogger and Mirror
Defogger
DIMDIP ELHeadlamp Ð With Dim-dip Lamp
System
D/LOCK EL Power Door Lock
DTRL ELHeadlamp Ð With Daytime Light
System
ECTS ECEngine Coolant Temperature
Sensor
EGRC/V EC EGRC Ð Solenoid Valve
ENGSS AT Engine Speed Signal
FCUT EC Fuel Cut Solenoid Valve
F/HEAT EC Fuel Heater System
FICD EC IACV-FICD Solenoid Valve
FIPOT EC ISC-FI Pot
FPCM EC Fuel Pump Control Module
F/PUMP EC Fuel Pump
GLOW EC Quick-glow System
H/AIM EL Headlamp Aiming Control
HEATER HA Heater
H/LAMP EL Headlamp
HLC EL Headlamp Washer
HO2S EC Heated Oxygen Sensor
HORN EL Horn
H/SEAT EL Heated SeatCode Section Wiring Diagram Name
IGN EC Ignition System
IGN/SG EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
INT/L EL Spot Lamp
KS EC Knock Sensor
LOAD EC Electric Load Signal
LPSV AT Line Pressure Solenoid Valve
MAFS EC Mass Air Flow Sensor
MAIN EC, ATMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.
and Fuel Gauges
MIL/DL ECMIL and Data Link Connector For
CONSULT
MIRROR EL Power Door Mirror
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-theft System
NONDTC AT Non-detectable Items
OVRCSV AT Overrun Clutch Solenoid Valve
P/ANT EL Power Antenna
PGC/V ECEVAP Canister Purge
Control Solenoid Valve
PLA EC Partial Load Advance Control
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
R/FOG EL Rear Fog Lamp
ROOM/L EL Interior Room Lamp
SHIFT AT Shift Lock System
SSV/A AT Shift Solenoid Valve A
SSV/B AT Shift Solenoid Valve B
SRS RS Supplemental Restraint System
S/SIG EC Start Signal
START EL Starting System
STOP/L EL Stop Lamp
SWL/V ECSwirl Control Valve Control Solenoid
Valve
TAIL/L EL Parking, License and Tail Lamps
TCV ATTorque Converter Clutch Solenoid
Valve
WIRING DIAGRAM CODES (CELL CODES)
EL-2171
Page 253 of 666
WARNING LAMPS.............................................. 2072
Schematic ........................................................ 2072
Wiring Diagram - WARN -/Gasoline Engine.... 2073
Wiring Diagram - WARN -/Diesel Engine ........ 2078
Electrical Components Inspection ................... 2083
Wiring Diagram - CHIME -/LHD Models.......... 2084
Wiring Diagram - CHIME -/RHD Models ......... 2085
FRONT WIPER AND WASHER.......................... 2086
Wiring Diagram - WIPER -/LHD Models with
Intermittent ....................................................... 2086
Wiring Diagram - WIPER -/LHD Models
without Intermittent........................................... 2087
Wiring Diagram - WIPER -/RHD M/T Models
with Intermittent................................................ 2088
Wiring Diagram - WIPER -/RHD Models
without Intermittent........................................... 2090
HEADLAMP WASHER........................................ 2092
Wiring Diagram - HLC - ................................... 2092
HORN................................................................... 2093
Wiring Diagram - HORN -................................ 2093
CIGARETTE LIGHTER........................................ 2094
Wiring Diagram - CIGAR - ............................... 2094
CLOCK................................................................. 2095
Wiring Diagram - CLOCK - .............................. 2095
REAR WINDOW DEFOGGER AND MIRROR
DEFOGGER......................................................... 2096
Wiring Diagram - DEF -/LHD Models .............. 2096
Wiring Diagram - DEF -/RHD Models ............. 2097
Electrical Components Inspection ................... 2098
AUDIO.................................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-2 .............................................................. 2099
Wiring Diagram - AUDIO -/LHD Models
Type-3 .............................................................. 2100
Wiring Diagram - AUDIO -/RHD Models ......... 2102
AUDIO ANTENNA............................................... 2103
Power Antenna/Wiring Diagram - P/ANT - ...... 2103
POWER DOOR MIRROR.................................... 2104
Wiring Diagram - MIRROR -/LHD Models....... 2104
Wiring Diagram - MIRROR -/RHD Models ...... 2105
HEATED SEAT.................................................... 2106
Wiring Diagram - H/SEAT - ............................. 2106
POWER WINDOW............................................... 2108
Schematic/Without Interruption Detection
Function ........................................................... 2108Wiring Diagram - WINDOW -/Without
Interruption Detection Function........................ 2109
Trouble Diagnoses/Without Interruption
Detection Function ........................................... 2113
System Description/With Interruption Detection
Function ........................................................... 2114
Schematic/With Interruption Detection
Function ........................................................... 2115
Wiring Diagram - WINDOW -/With Interruption
Detection Function ........................................... 2116
Trouble Diagnoses/With Interruption Detection
Function ........................................................... 2120
POWER DOOR LOCK......................................... 2122
System Description .......................................... 2122
Wiring Diagram - D/LOCK - ............................. 2123
Trouble Diagnosis ............................................ 2125
MULTI-REMOTE CONTROL SYSTEM............... 2129
System Description .......................................... 2129
Schematic ........................................................ 2130
Wiring Diagram - MULTI - ............................... 2131
Trouble Diagnoses ........................................... 2135
ID Code Entry Procedure ................................ 2139
NATS (Nissan Anti-Theft System)/Models with
KA24E.................................................................. 2140
Wiring Diagram - NATS -................................. 2140
NATS (Nissan Anti-Theft System)/Diesel
engine.................................................................. 2141
Wiring Diagram - NATS -/LHD Models............ 2141
Wiring Diagram - NATS -/RHD Models ........... 2142
LOCATION OF ELECTRICAL UNITS................. 2143
Engine Compartment ....................................... 2143
Passenger Compartment ................................. 2144
HARNESS LAYOUT............................................ 2146
Main Harness ................................................... 2146
Engine Room Harness..................................... 2152
Engine Control Harness................................... 2160
Alternator Harness ........................................... 2164
Instrument Harness.......................................... 2165
Room Lamp Harness/LHD Models .................. 2166
Room Lamp Harness/RHD Models ................. 2167
Chassis Harness and Tail Harness ................. 2168
Front Door Harness (LH side) ......................... 2169
Front Door Harness (RH side)......................... 2170
WIRING DIAGRAM CODES (CELL CODES)..... 2171
WIRING DIAGRAM REFERENCE CHART
COOLING FAN .......................................................................................................... LC SECTION
ECCS, IGNITION SYSTEM, QUICK-GLOW SYSTEM, FUEL HEATER SYSTEM .. EC SECTION
ANTI-LOCK BRAKE SYSTEM .................................................................................. BR SECTION
SRS ``AIR BAG'' ........................................................................................................ RS SECTION
HEATER AND AIR CONDITIONER .......................................................................... HA SECTION
EL-2002
Page 267 of 666
Service Data and Specifications (SDS)
ALTERNATOR
TypeLR170-765 LR160-728F
HITACHI
Applied model KA24 TD25
Nominal rating V-A 12-70 12-60
Ground polarityNegative
Minimum revolution under no-
load
(When 13.5V is applied) rpmLess than 1,000
Hot output current
(When 13.5V is applied) A/rpmMore than
17/1,300
More than
54/2,500
More than
75/5,000More than
17/1,300
More than
48/2,500
More than
57/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush
mm (in)6.0 (0.236)
Brush spring pressure
N (g, oz)1.0 - 3.43 (102 - 350, 3.60 - 12.34)
Slip ring minimum outer diameter
mm (in)26.0 (1.024)
Rotor (Field coil) resistanceW2.58
*: Models with power steering and air conditioner
CHARGING SYSTEM
EL-2016
Page 372 of 666
ENCODER AND LIMIT SWITCH CHECK
CHECK DOOR WINDOW SLIDE MECHANISM
Check the following.
- Obstacles in window, glass molding, etc.
- Worn or deformed glass molding
- Door sash tilted too far inward or outward
- Door window regulator
OK
cNG
Remove obstacles or repair
door window slide mecha-
nism.
CHECK POWER SUPPLY TO LIMIT SWITCH
1. Disconnect driver side power window regula-
tor connector.
2. Turn ignition switch ON.
3. Check voltage between power window main
switch terminal
V9and ground.
Approx. 5V should exist.
OK
cNG
Replace power window main
switch.
CHECK LIMIT SWITCH OPERATION
1. Turn ignition switch OFF.
2. Connect driver side power window regulator
connector.
3. Turn ignition switch ON.
4. Check voltage between power window main
switch terminal
V9and ground during power
window closing operation.
NG
cOK
CHECK ENCODER
Measure voltage between
power window main switch
terminal
V16and ground with
oscilloscope when power win-
dow is in automatic closing
operation.
If check result is NG, replace
power window regulator motor
(front driver side).
If check result is OK, replace
power window main switch.
RESET LIMIT SWITCH
Reset limit switch. Refer to BT section. Then
check voltage between power window main
switch terminal
V9and ground during power
window closing operation at least ten times.
OK
cNG
Replace power window regu-
lator motor (front driver side).
CHECK ENCODER
Measure voltage between power window main
switch terminal
V16and ground with oscillo-
scope when power window is in automatic clos-
ing operation.
OK
cNG
Replace power window regu-
lator motor (front driver side).
Replace power window main switch.
Terminal
No.ConditionVoltage
(DCV)
V9
Approx. 15 mm (0.59 in)
below the full closed posi-
tion to full closed positionApprox.
5
Other positionsApprox.
0
Terminal
No.ConditionVoltage
(DCV)
V9
Approx. 15 mm (0.59 in)
below the full closed posi-
tion to full closed positionApprox.
5
Other positionsApprox.
0
SEL408W
SEL407W
.
.
.
.
.
POWER WINDOW
Trouble Diagnoses/With Interruption
Detection Function (Cont'd)
EL-2121
Page 378 of 666
DIAGNOSTIC PROCEDURE 2
(Door lock actuator check)
CHECK DOOR LOCK ACTUATOR CIR-
CUIT.
Check voltage for door lock actuator.
OK
cNG
Replace door lock timer.
(Before replacing control
unit, perform DIAGNOS-
TIC PROCEDURE 1.)
CHECK DOOR LOCK ACTUATOR.
1. Disconnect door lock actuator connec-
tor.
2. Apply 12V direct current to door lock
actuator and check operation.
OK
cNG
Replace door lock actua-
tor.
Repair harness between smart entrance
control unit connector and door lock
actuator.
Lock knob switch
conditionTerminals
Voltage
V
Å@
Lock
V15Ground
Battery
voltage
Unlock
V16Ground
Door lock actuator operationTermi-
nals
Å@
Unlocked®Locked
V1V2
Locked®UnlockedV2V1
SEL863UE
SEL159V
.
.
POWER DOOR LOCK
Trouble Diagnosis (Cont'd)
EL-2127