length NISSAN PICK-UP 1999 Repair Manual

General Specifications
2WD MODELS
Destination Europe
Applied model With ABS Without ABS
Front brake
Type CL28VD disc brake
Cylinder bore diameter
mm (in)42.8
(1.685) x 2
Pad dimension mm (in)
Length x width x
thickness146.6 x 48.5 x 10.0
(5.77 x 1.909 x 0.394)
Rotor outer diameter x
thickness
mm (in)260x26
(10.24 x 1.02)
Rear brake
Type LT26B drum brake
Wheel cylinder bore
diameter
mm (in)23.81
(15/16)
Lining dimension mm (in)
Length x width x
thickness249.6 x 50 x 5.5
(9.83 x 1.97 x 0.217)
Drum inner diameter
mm (in)260
(10.24)
Master cylinder bore diameter
mm (in)25.4
(1)23.81
(15/16)
Control valve
Type LSV
Split point x reducing ratio
kPa (bar, kg/cm
2, psi)(Variable) x 0.15
Brake booster
Model M195T
Diaphragm diametermm (in)Primary: 205 (8.07)
Secondary: 180 (7.09)
Recommended brake fluid DOT 4*
* Never mix DOT 3 and DOT 4 (DOT 3 is filled at factory).
4WD MODELS
Destination Europe
Applied model All
Front brake
Type CL28VD disc brake
Cylinder bore diameter
mm (in)42.8
(1.685) x 2
Pad dimension mm (in)
Length x width x
thickness146.6 x 48.5 x 10
(5.77 x 1.909 x 0.39)
Rotor outer diameter x
thickness
mm (in)277x26
(10.91 x 1.02)
Rear brake
Type LT30A drum brake
Wheel cylinder bore
diameter
mm (in)22.22
(7/8)
Lining dimension mm (in)
Length x width x
thickness296.0 x 50.0 x 6.1
(11.65 x 1.969 x 0.240)
Drum inner diameter
mm (in)295
(11.61)
Master cylinder bore diameter
mm (in)23.81
(15/16)
Control valve
Type LSV
Split point x reducing ratio
kPa (bar, kg/cm
2, psi)(Variable) x 0.15
Brake booster
Model M215T
Diaphragm diametermm (in)Primary: 230 (9.06)
Secondary: 205 (8.07)
Recommended brake fluid DOT 4*
* Never mix DOT 3 and DOT 4 (DOT 3 is filled at factory).
SERVICE DATA AND SPECIFICATIONS (SDS)
BR-2031

Service Data and Specifications (SDS)
ALTERNATOR
TypeLR170-765 LR160-728F
HITACHI
Applied model KA24 TD25
Nominal rating V-A 12-70 12-60
Ground polarityNegative
Minimum revolution under no-
load
(When 13.5V is applied) rpmLess than 1,000
Hot output current
(When 13.5V is applied) A/rpmMore than
17/1,300
More than
54/2,500
More than
75/5,000More than
17/1,300
More than
48/2,500
More than
57/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush
mm (in)6.0 (0.236)
Brush spring pressure
N (g, oz)1.0 - 3.43 (102 - 350, 3.60 - 12.34)
Slip ring minimum outer diameter
mm (in)26.0 (1.024)
Rotor (Field coil) resistanceW2.58
*: Models with power steering and air conditioner
CHARGING SYSTEM
EL-2016

Service Data and Specifications (SDS)
ALTERNATOR
TypeLR170-765 LR160-728F
HITACHI
Applied model KA24 TD25
Nominal rating V-A 12-70 12-60
Ground polarityNegative
Minimum revolution under no-
load
(When 13.5V is applied) rpmLess than 1,000
Hot output current
(When 13.5V is applied) A/rpmMore than
17/1,300
More than
54/2,500
More than
75/5,000More than
17/1,300
More than
48/2,500
More than
57/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush
mm (in)6.0 (0.236)
Brush spring pressure
N (g, oz)1.0 - 3.43 (102 - 350, 3.60 - 12.34)
Slip ring minimum outer diameter
mm (in)26.0 (1.024)
Rotor (Field coil) resistanceW2.58
*: Models with power steering and air conditioner
CHARGING SYSTEM
EL-2016

PISTON RING SIDE CLEARANCE
Side clearance:
Top ring 0.04 - 0.08 mm (0.0016 - 0.0031 in)
2nd ring 0.03 - 0.07 mm (0.0012 - 0.0028 in)
Max. limit of side clearance:
0.1 mm (0.004 in)
If out of specification, replace piston ring.
If clearance exceeds maximum limit with new ring, replace pis-
ton.
PISTON RING END GAP
End gap:
Top ring
0.28 - 0.52 mm (0.0110 - 0.0205 in)
2nd ring
0.45 - 0.69 mm (0.0177 - 0.0272 in)
(R or T is punched on the ring.)
0.55 - 0.70 mm (0.0217 - 0.0276 in)
(N is punched on the ring.)
Oil ring
0.20 - 0.69 mm (0.0079 - 0.0272 in)
Max. limit of ring gap:
Refer to SDS, EM-2054.
If out of specification, replace piston ring. If gap exceeds maxi-
mum limit with a new ring, rebore cylinder and use oversized
piston and piston rings. Refer to SDS, EM-2054.
lWhen replacing the piston, check cylinder block surface for
scratches or seizure. If scratches or seizure are found, hone
or replace the cylinder block.
CONNECTING ROD BEND AND TORSION
Bend:
Limit 0.15 mm (0.0059 in)
per 100 mm (3.94 in) length
Torsion:
Limit 0.30 mm (0.0118 in)
per 100 mm (3.94 in) length
If it exceeds the limit, replace connecting rod assembly.
SEM249CA
SEM250C
SEM038F
SEM003F
CYLINDER BLOCKKA24DE
Inspection (Cont'd)
EM-2040

General Specifications
Cylinder arrangement In-line 4
Displacement cm
3(cu in) 2,389 (145.78)
Bore and stroke mm (in) 89 x 96 (3.50 x 3.78)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings
Compression 2
Oil 1
Number of main bearings 5
Compression ratio 9.2
COMPRESSION PRESSURE
Unit: kPa (bar, kg/cm2, psi)/300 rpm
Compression pressure
Standard 1,226 (12.26, 12.5, 178)
Minimum 1,030 (10.30, 10.5, 149)
Differential limit between
cylinders98 (0.98, 1.0, 14)
Inspection and Adjustment
CYLINDER HEADUnit: mm (in)
Standard Limit
Head surface distortionLess than
0.03 (0.0012)0.1 (0.004)
SEM519E
VALVEUnit: mm (in)
SEM188
Valve head diameter ªDº
Intake 36.5 - 36.7 (1.437 - 1.445)
Exhaust 31.2 - 31.4 (1.228 - 1.236)
Valve length ªLº
Intake101.02 - 102.65
(3.9772 - 4.0413)
Exhaust98.52 - 99.12
(3.8787 - 3.9024)
Valve stem diameter ªdº
Intake 6.965 - 6.980 (0.2742 - 0.2748)
Exhaust 6.945 - 6.960 (0.2734 - 0.2740)
Valve seat angle ªaº
Intake & Exhaust 45É15¢- 45É45¢
Valve margin ªTº
Intake 1.15 - 1.45 (0.0453 - 0.0571)
Exhaust 1.44 - 1.75 (0.0567 - 0.0689)
Valve margin ªTº limit More than 0.5 (0.020)
Valve stem end surface
grinding limitLess than 0.2 (0.008)
SERVICE DATA AND SPECIFICATIONS (SDS)KA24DE
EM-2049

Valve spring
Free height mm (in) 50.37 (1.9831)
Pressure
N (kg, lb) at height mm (in)
Standard418.0 (42.6, 93.9)
at 29.17 (1.1484)
Limit393.0 (40.1, 88.4)
at 29.17 (1.1484)
Out-of-square mm (in) Less than 2.2 (0.087)
Valve guideUnit: mm (in)
SEM301D
Standard Service
Valve guide
Outer
diameterIntake11.023 - 11.034
(0.4340 - 0.4344)11.223 - 11.234
(0.4418 - 0.4423)
Exhaust11.023 - 11.034
(0.4340 - 0.4344)11.223 - 11.234
(0.4418 - 0.4423)
Valve guide
Inner diam-
eter (Fin-
ished size)Intake 7.000 - 7.018 (0.2756 - 0.2763)
Exhaust 7.000 - 7.018 (0.2756 - 0.2763)
Cylinder head
valve guide
hole diameterIntake10.975 - 10.996
(0.4321 - 0.4329)11.175 - 11.196
(0.4400 - 0.4408)
Exhaust10.975 - 10.996
(0.4321 - 0.4329)11.175 - 11.196
(0.4400 - 0.4408)
Interference fit of valve
guide0.027 - 0.059 (0.0011 - 0.0023)
Standard Limit
Stem to guide
clearanceIntake0.020 - 0.053
(0.0008 - 0.0021)0.08 (0.0031)
Exhaust0.040 - 0.073
(0.0016 - 0.0029)0.1 (0.004)
Valve deflection limit 0.2 (0.008)
Projection length ªLº 13.3 - 13.9 (0.524 - 0.547)
Valve lifterUnit: mm (in)
Valve lifter outer diameter33.960 - 33.975
(1.3370 - 1.3376)
Lifter guide inner diameter34.000 - 34.021
(1.3386 - 1.3394)
Clearance between lifter and filter guide0.025 - 0.061
(0.0010 - 0.0024)
Valve clearance adjustmentUnit: mm (in)
Valve clearance (Hot)
Intake 0.31 - 0.39 (0.012 - 0.015)
Exhaust 0.33 - 0.41 (0.013 - 0.016)
Available shims
Thickness mm (in) Identification mark
1.96 (0.0772) 196
1.98 (0.0780) 198
2.00 (0.0787) 200
2.02 (0.0795) 202
2.04 (0.0803) 204
2.06 (0.0811) 206
2.08 (0.0819) 208
2.10 (0.0827) 210
2.12 (0.0835) 212
2.14 (0.0843) 214
2.16 (0.0850) 216
2.18 (0.0858) 218
2.20 (0.0866) 220
2.22 (0.0874) 222
2.24 (0.0882) 224
2.26 (0.0890) 226
2.28 (0.0898) 228
2.30 (0.0906) 230
2.32 (0.0913) 232
2.34 (0.0921) 234
2.36 (0.0929) 236
2.38 (0.0937) 238
2.40 (0.0945) 240
2.42 (0.0953) 242
2.44 (0.0961) 244
2.46 (0.0969) 246
2.48 (0.0976) 248
2.50 (0.0984) 250
2.52 (0.0992) 252
2.54 (0.1000) 254
2.56 (0.1008) 256
2.58 (0.1016) 258
2.60 (0.1024) 260
2.62 (0.1031) 262
2.64 (0.1039) 264
2.66 (0.1047) 266
2.68 (0.1055) 268
SEM308D
SERVICE DATA AND SPECIFICATIONS (SDS)KA24DE
Inspection and Adjustment (Cont'd)
EM-2050

Dimensions
DestinationEurope
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single Cab King Cab Double Cab Single Cab King Cab Double Cab
Overall length*1 mm (in) 4,975 (195.9) 4,975 (195.9) 4,885 (192.3) 4,975 (195.9) 4,975 (195.9) 4,885 (192.3)
Overall width mm (in) 1,690 (66.5) 1,690 (66.5) 1,690 (66.5) 1,820 (71.7) 1,820 (71.7) 1,820 (71.7)
Overall height mm (in)1,600 (63.0)
1,610 (63.4)*21,600 (63.0)
1,610 (63.4)*21,620 (63.8)
1,630 (64.2)*21,700 (66.9)1,700 (66.9)
1,690 (66.5)*21,720 (67.7)
1,710 (67.3)*2
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9) 1,395 (54.9) 1,395 (54.9) 1,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7) 1,390 (54.7) 1,390 (54.7) 1,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)190 (7.5)
200 (7.9)*2190 (7.5)190 (7.5)
200 (7.9)*2215 (8.5)215 (8.5)
230 (9.1)*3
210 (8.3)*2215 (8.5)
230 (9.1)*3
210 (8.3)*2
*1: On step bumper equipped models, the bumper adds 155 mm (6.1 in) to the overall length above.
*2: With option tires
*3: With KA24E engine
Wheels and Tires
PICKUP (2WD)
Tire WheelModel
Europe
Single Cab King Cab Double Cab
6.00/6.50-14-6/8PR*1 5J-14 Ð Ð Ð
6.50-14-8/8PR 5J-14 Ð Ð Ð
185R14-8PR 5J-14 X X X
195R14-8PR 5J-14 X*2 X*2 X*2
195R15-8PR 6JJ-15 Ð Ð Ð
X: Applicable
Ð: Not applicable
*1: 6.00-14-6 for front/6.50-14-8 for rear
6-ply rating for front/8-ply rating for rear
*2: Option
PICKUP (4WD)
Tire WheelModel
Europe
6.50-15-6/8PR*1 5J-1/2K-15 Ð
215R15-8PR 5J-1/2K-15 Ð
205R16-8PR 6J-16 X
255/70R15 7JJ-15 X*2
X: Applicable
Ð: Not applicable
*1: 6-ply rating for front/8-ply rating for rear
*2: Option
IDENTIFICATION INFORMATION
GI-2007

Harness layout...........................................EL-2146
Hazard warning lamp ................................EL-2038
Headlamp ..................................................EL-2018
Headlamp washer......................................EL-2092
Headlining - See Roof trim........................BT-2010
Heated oxygen sensor (HO2S) ................EC-2010
Heated seat ...............................................EL-2106
HEATER - Wiring diagram........................HA-2003
Height (Dimensions)...................................GI-2007
HLC - Wiring diagram................................EL-2092
Horn ...........................................................EL-2093
HORN - Wiring diagram ............................EL-2093
HSEAT - Wiring diagram ...........................EL-2106
I
IACV-AAC valve........................................EC-2011
ILL - Wiring diagram ..................................EL-2043
Illumination.................................................EL-2043
In vehicle sensor .......................................HA-2082
Instrument panel........................................BT-2004
INT/L - Wiring diagram ..............................EL-2048
Intake door control linkage
adjustment .............................................HA-2061
Intake sensor ............................................HA-2088
Interior .......................................................BT-2007
Interior lamp...............................................EL-2047
J
Jump seat ..................................................BT-2012
K
Keyless entry system - See
Multi-remote control system ..................EL-2129
L
Length (Dimensions) ..................................GI-2007
License lamp .............................................EL-2030
Location of electrical units .........................EL-2143
Lubricants .................................................MA-2003
M
MAFS - Wiring diagram ............................EC-2008
MAIN - Wiring diagram .............................EC-2005
Main drive gear (M/T) ...............................MT-2003
Mainshaft (M/T).........................................MT-2003
Mass air flow sensor (MAFS) ...................EC-2008
Meter..........................................................EL-2049
METER - Wiring diagram ..........................EL-2052
MIL & Data link connectors circuit ............EC-2019Mode door control linkage adjustment .....HA-2051
Mode door motor ......................................HA-2051
MULTI - Wiring diagram ............................EL-2131
Multi-remote control system ......................EL-2129
N
NATS - Wiring diagram .............................EL-2140
Neutral position switch ..............................EC-2012
O
Oil change (capacity)................................MA-2003
P
P/ANT - Wiring diagram ............................EL-2103
Park/neutral position switch (M/T) ............MT-2002
Parking lamp..............................................EL-2030
PGC/V - Wiring diagram ...........................EC-2013
PNP/SW - Wiring diagram ........................EC-2012
POWER - Wiring diagram .........................EL-2005
Power door mirror......................................EL-2104
Power supply routing .................................EL-2004
Power window ...........................................EL-2108
Propeller shaft ...........................................PD-2004
PST/SW - Wiring diagram ........................EC-2016
R
R/FOG - Wiring diagram ...........................EL-2036
Rear fog lamp ............................................EL-2036
Rear window defogger ..............................EL-2096
Reverse idler shaft (M/T) ..........................MT-2003
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) ...................MT-2002
Reverse main gear (M/T) .........................MT-2003
Road wheel size.........................................GI-2007
Roof trim ....................................................BT-2010
Room lamp ................................................EL-2047
ROOM/L - Wiring diagram.........................EL-2047
S
S/SIG - Wiring diagram.............................EC-2014
Seat belt pre-tensioner .............................RS-2004
Seat belt pre-tensioner disposal ...............RS-2012
Shift control components (M/T) ................MT-2006
Shift fork (M/T) ..........................................MT-2006
Shift lever ..................................................MT-2006
Side trim ....................................................BT-2007
SMJ (super multiple junction) ....................EL-2173
Spiral cable ...............................................RS-2008
Spot lamp ..................................................EL-2048
ALPHABETICAL INDEX
IDX-2003

Propeller Shaft
GENERAL SPECIFICATIONS
2WD models
Applied modelShort body Long body
Without ABS With ABS Without ABS With ABS
Propeller shaft model3S71H
Number of joints3
Coupling method with transmission Sleeve type
Types of journal bearings Solid type (disassembly type)
Shaft length (Spider to spider)
mm (in)1st 641 (25.24)
2nd 704 (27.72) 678 (26.69) 1,004 (39.53) 978 (38.50)
Shaft outer diameter
mm (in)1st 75 (2.95)
2nd 65 (2.56)
4WD models
Location Front Rear
Applied model KA24E KA24E
Propeller shaft model 2F63H 3S71H
Number of joints 2 3
Coupling method with transmission Flange type Sleeve type
Types of journal bearings Solid type (disassembly type)
Shaft length (Spider to spider)
mm (in)1st 546 (21.50) 396 (15.59)
2nd Ð 866 (34.09)
Shaft outer diameter
mm (in)1st 50.8 (2.000) 75.0 (2.953)
2nd Ð 65.0 (2.559)
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-2012

GENERAL SPECIFICATIONS
INSPECTION AND ADJUSTMENT (C200)
Drive pinion preload adjustment
Drive pinion bearing preload
adjusting methodCollapsible spacer
Drive pinion preload [P
1]
N´m (kg-cm, in-lb)
With front oil seal 1.1 - 1.4 (11 - 14, 9.5 - 12.2)
Without front oil seal 1.0 - 1.3 (10 - 13, 8.7 - 11.3)
Total preload adjustment
Total preload
N´m (kg-cm, in-lb)P1* + [0.3 to 1.5
(3 to 15, 2.6 to 13.0)]
Ring gear backlash mm (in)0.13 - 0.18
(0.0051 - 0.0071)
*: P1: Drive pinion preload
Ð Additional service for LSD model Ð
Differential torque adjustment
Differential torque
N´m (kg-m, ft-lb)88 - 108
(9.0 - 11.0, 65 - 80)
Number of discs and plates
Friction disc
Friction plate
Spring plate12
12
2
Wear limit of plate and disc
mm (in)0.1 (0.004)
Allowable warpage of friction disc
and plate mm (in)0.08 (0.0031)
Total thickness mm (in) 18.24 - 20.36 (0.7181 - 0.8016)
Available discs and plates
Part name Thickness mm (in) Part number
Friction disc1.5 (0.059)38433-C6002
(Standard type)
1.6 (0.063)38433-C6003
(Adjusting type)
Friction plate 1.5 (0.059) 38432-C6001
Spring plate 1.5 (0.059) 38435-C6011
INSPECTION AND ADJUSTMENT (H233B)
Drive pinion preload adjustment
Drive pinion bearing preload adjust-
ing methodAdjusting shim and spacer
Drive pinion preload [P
2]
N´m (kg-cm, in-lb)
With front oil seal1.4 - 2.2
(14 - 22, 12 - 19)
Without front oil seal1.2 - 2.0
(12 - 20, 10 - 17)
Available drive pinion preload adjusting shims
Thickness mm (in) Part number
2.31 (0.0909)
2.33 (0.0917)
2.35 (0.0925)
2.37 (0.0933)
2.39 (0.0941)
2.41 (0.0949)
2.43 (0.0957)
2.45 (0.0965)
2.47 (0.0972)
2.49 (0.0980)
2.51 (0.0988)
2.53 (0.0996)
2.55 (0.1004)
2.57 (0.1012)
2.59 (0.1020)38125-82100
38126-82100
38127-82100
38128-82100
38129-82100
38130-82100
38131-82100
38132-82100
38133-82100
38134-82100
38135-82100
38136-82100
38137-82100
38138-82100
38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number
4.50 (0.1772)
4.75 (0.1870)
5.00 (0.1969)
5.25 (0.2067)
5.50 (0.2165)38165-76000
38166-76000
38167-76000
38166-01J00
38166-01J10
Total preload adjustment
Total preload with front oil seal
N´m (kg-cm, in-lb)P2* + [0.3 to 0.4
(3 to 4, 2.6 to 3.5)]
Ring gear backlash
mm (in)Gear ratio
4.6360.10 - 0.15
(0.0039 - 0.0059)
4.875
5.1430.13 - 0.18
(0.0051 - 0.0071)
*: P2: Drive pinion preload
SERVICE DATA AND SPECIFICATIONS (SDS)
Propeller Shaft (Cont'd)
PD-2014