warning NISSAN PICK-UP 1999 Repair Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 1999, Model line: PICK-UP, Model: NISSAN PICK-UP 1999Pages: 666, PDF Size: 16.21 MB
Page 3 of 666
BRAKESYSTEM
SECTION
BR
MODIFICATION NOTICE:
lWiring Diagrams have been changed.
lService data and specifications (SDS) has been changed.
CONTENTS
TROUBLE DIAGNOSES ..................................... 2002
Component Parts and Harness Connector
Location............................................................ 2002
Schematic/2WD Models................................... 2003
Wiring Diagram - ABS -/2WD LHD Models ..... 2004
Wiring Diagram - ABS -/2WD RHD Models .... 2007
Schematic/4WD Models................................... 2010
Wiring Diagram - ABS -/4WD LHD Models ..... 2011
Wiring Diagram - ABS -/4WD RHD Models .... 2015
TROUBLE DIAGNOSES FOR
SELF-DIAGNOSTIC ITEMS ................................ 2019
Diagnostic Procedure 1 (Wheel sensor or
rotor)................................................................. 2019
Diagnostic Procedure 2 (ABS actuator
solenoid valve and solenoid valve relay)......... 2021 Diagnostic Procedure 3 (Motor relay o
rmotor).............................................................. 2023
Diagnostic Procedure 4 (Low voltage) ............ 2025
Diagnostic Procedure 5 (G sensor) ................. 2026
Diagnostic Procedure 6 (Control unit) ............. 2027
TROUBLE DIAGNOSES FOR SYMPTOMS ....... 2028
Diagnostic Procedure 12 (Warning lamp does
not come on when ignition switch is turned
ON.).................................................................. 2028
Diagnostic Procedure 13 (Warning lamp stays
on when ignition switch is turned ON.)............ 2030
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................... 2031
General Specifications ..................................... 2031
BR
Page 21 of 666
Diagnostic Procedure 1 (Wheel sensor or
rotor)
Malfunction code No. 21, 22, 25, 26, 31, 32, 35, 36 or 18
INSPECTION START
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect connectors from ABS
actuator and electric unit and wheel
sensor of malfunction code No. Check
terminals for damage or loose connec-
tions. Then reconnect connectors.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Yes
cNo
Inspection end
CHECK WHEEL SENSOR ELECTRI-
CAL.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector.
2. Check resistance between ABS actua-
tor and electric unit connector
E4
(body side) terminals.
Code No. 21 or 22 (Front RH wheel)
Terminals
V4andV5
Code No. 25 or 26 (Front LH wheel)
Terminals
V6andV7
Code No. 31 or 32 (4WD Rear RH
wheel)
Terminals
V8andV9
Code No. 35 or 36 (2WD Rear, 4WD
Rear LH wheel)
Terminals
V8andV9(2WD Rear
wheel)
Terminals
V1andV2(4WD Rear LH
wheel)
Resistance:
Front 1.44 - 1.76 kW
Rear (2WD) 1.22 - 1.48 kW
Rear (4WD) 1.44 - 1.76 kW
NG
cOKVA(Go to next page.)
CHECK WHEEL SENSOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check each sensor for resistance.
Resistance: Front 1.44 - 1.76 kW
Rear (2WD) 1.22 - 1.48 kW
Rear (4WD) 1.44 - 1.76 kW
NG
cOK
Check the following.
lHarness connectorsE4,E31,E15,BR5,C5
lHarness for open or
short between wheel
sensor connectors and
ABS actuator and elec-
tric unit
If NG, repair harness or
connectors.
REPLACE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace wheel sensor.
SBR551E
SBR553E
SBR048EC
SBR552E
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-2019
Page 23 of 666
Diagnostic Procedure 2 (ABS actuator
solenoid valve and solenoid valve relay)
Malfunction code No. 41, 45, 55, 42, 46, 56, 63
CHECK FUSIBLE LINK.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 30A fusible link
e
. For fusible link
layout, refer to POWER SUPPLY ROUT-
ING in EL section.
OK
cNG
VA(Go to next page.)
CHECK FUSE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 10A fuse
18. For fuse layout, refer
to POWER SUPPLY ROUTING in EL
section.
OK
cNG
VB(Go to next page.)
CHECK CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Yes
cNo
Inspection end
CHECK ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND CIRCUIT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND in Ground Circuit
Check. Refer to original Service Manual.
OK
cNG
Repair harness and con-
nector.
CHECK SOLENOID VALVE RELAY
POWER SUPPLY CIRCUIT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector.
2. Check voltage between ABS actuator
and electric unit connector
E4(body
side) terminal
V18and ground.
Battery voltage should exist.
OK
cNG
Check the following.
lHarness connectorE4
lHarness for open or
short between ABS
actuator and electric unit
and fusible link
If NG, repair harness or
connector.
REPLACE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace ABS actuator and electric unit.
SBR050EA
SBR052E
.
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-2021
Page 25 of 666
Diagnostic Procedure 3 (Motor relay or
motor)
Malfunction code No. 61
CHECK FUSIBLE LINK.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 30A fusible link
f . For fusible link
layout, refer to POWER SUPPLY ROUT-
ING in EL section.
OK
cNGVA(Go to next page.)
CHECK CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Yes
cNo
Inspection end
CHECK MOTOR RELAY POWER SUP-
PLY CIRCUIT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector.
2. Check voltage between ABS actuator
and electric unit connector
E4(body
side) terminal
V17and ground.
Battery voltage should exist.
OK
cNG
Check the following.
lHarness connectorE4
lHarness for open or
short between ABS
actuator and electric unit
and fusible link
If NG, repair harness or
connector.
CHECK ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND in Ground Circuit
Check. Refer to original Service Manual.
OK
cNG
Repair harness and termi-
nals.
REPLACE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace ABS actuator and electric unit.
SBR054EA
SBR055E
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-2023
Page 27 of 666
Diagnostic Procedure 4 (Low voltage)
Malfunction code No. 57
CHECK CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Yes
cNo
Inspection end
CHECK ABS CONTROL UNIT POWER
SUPPLY CIRCUIT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector.
2. Check voltage between ABS actuator
and electric unit connector
E4(body
side) terminal
V15and ground.
Battery voltage should exist when
ignition switch is turned ON.
OK
cNGVA(See below.)
CHECK ABS CONTROL UNIT GROUND.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to ABS ACTUATOR AND ELEC-
TRIC UNIT GROUND in Ground Circuit
Check. Refer to original Service Manual.
OK
cNG
Repair harness and con-
nector.
CHECK HARNESS CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
VA
CHECK FUSE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 10A fuse
18. For fuse layout, refer
to POWER SUPPLY ROUTING in EL
section.
OK
cNG
Replace fuse.
CHECK ABS CONTROL UNIT POWER
SUPPLY CIRCUIT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check continuity between battery and
ABS actuator and electric unit connector
E4(body side) terminalV15.
OK
cNG
Check the following.
lHarness connectorE4lHarness for open or
short between ABS
actuator and electric unit
and fuse
If NG, repair harness or
connector.
CHECK BATTERY.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check battery. Refer to BATTERY in EL
section.
SBR057EA
SBR058EF
.
.
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-2025
Page 28 of 666
Diagnostic Procedure 5 (G sensor)
Malfunction code No. 17
CHECK G SENSOR POWER SUPPLY
CIRCUIT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 10A fuse
18. For fuse layout, refer
to POWER SUPPLY ROUTING in EL sec-
tion.
OK
cNG
Replace fuse.
CHECK CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Yes
cNo
Inspection end
CHECK G SENSOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Refer to G SENSOR in Electrical Compo-
nents Inspection, BR-2027.
OK
cNG
Replace G sensor.
CHECK G SENSOR POWER SUPPLY
CIRCUIT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect G sensor connector.
2. Check voltage between G sensor con-
nector
M101,M102(body side) terminal
V2,V15and ground.
Battery voltage should exist.
OK
cNG
Check the following.
lHarness connectors
M101,M102,E4
lHarness for open or short
between G sensor and
ABS actuator and electric
unit
If NG, repair harness or
connectors.
CHECK G SENSOR GROUND.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector and G sensor connec-
tors.
2. Check continuity between ABS actuator
and electric unit connector
E4(body
side) terminals
V10,V20and G sensor
connectors
M101,M102(body side) ter-
minals
V10,V20.
Continuity should exist.
OK
cNG
Check the following.
lHarness connectors
M101,M102,E4
lHarness for open or short
between G sensor and
ABS actuator and electric
unit
If NG, repair harness or
connectors.
CHECK HARNESS CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
SBR059EA
SBR060E
SBR061E
.
.
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
BR-2026
Page 29 of 666
ELECTRICAL COMPONENTS INSPECTION
G sensor
CAUTION:
The G sensor is easily damaged if it sustains an impact. Be
careful not to drop or bump it.
1. Measure resistance between terminals
V10andV15of G sen-
sor unit connector.
G sensor conditionResistance between
terminalsV10andV15
G sensor switch
condition
Installed in vehicle 1.4 - 1.6 kWªONº
Tilted as shown in figure 4.7 - 5.5 kWªOFFº
2. Measure resistance between terminalsV2andV20of the G
sensor unit connector.
Resistance: 70 - 124W
Diagnostic Procedure 6 (Control unit)
Malfunction code No. 71
CHECK CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector.
Check terminals for damage or loose
connections. Then reconnect connec-
tor.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
Yes
cNo
Inspection end
ABS CONTROL UNIT POWER SUPPLY
CHECK
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check voltage. Refer to
in Diagnostic
Procedure 4, BR-2025.
CHECK SELF-DIAGNOSTIC RESULTS
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Does warning lamp indicate code No. 71
again?
No
cYes
Replace ABS actuator and
electric unit.
INSPECTION
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Inspect the system according to the code
No.
SBR844DA
SBR062EA
.
.
.
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Procedure 5 (G sensor) (Cont'd)
BR-2027
Page 30 of 666
Diagnostic Procedure 12 (Warning lamp does
not come on when ignition switch is turned
ON.)
CHECK FUSE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check 10A fuse
20. For fuse layout, refer
to POWER SUPPLY ROUTING in EL
section.
OK
cNG
Replace fuse.
CHECK WARNING LAMP ACTIVATE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Disconnect ABS actuator and electric unit
connector.
Does the warning lamp activate?
No
cYesVA(Go to next page.)
CHECK HARNESS FOR SHORT.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector.
2. Check voltage between ABS actuator
and electric unit connector
E4(body
side) terminal
V10(2WD) orV21(4WD)
and ground.
Battery voltage should not exist.
OK
cNG
Repair harness or connec-
tor.
CHECK COMBINATION METER.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check combination meter. Refer to
WARNING LAMPS in EL section.
SBR063EA
SBR069E
SBR144E
.
.
.
TROUBLE DIAGNOSES FOR SYMPTOMS
BR-2028
Page 31 of 666
VA
CHECK HARNESS CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
NG
cOK
Inspection end
REPLACE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace ABS actuator and electric unit.
.
.
TROUBLE DIAGNOSES FOR SYMPTOMS
Diagnostic Procedure 12 (Warning lamp
does not come on when ignition switch is
turned ON.) (Cont'd)
BR-2029
Page 32 of 666
Diagnostic Procedure 13 (Warning lamp
stays on when ignition switch is turned ON.)
CHECK WARNING LAMP.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Disconnect ABS actuator and electric
unit connector.
2. Connect suitable wire between ABS
actuator and electric unit connector
E4(body side) terminalV10(2WD) or
V21(4WD) and ground.
Warning lamp should not activate.
OK
cNG
Repair combination meter.
Check the following.
lHarness connectorE4
lHarness for open or
short between ABS
actuator and electric unit
and fuse
If NG, repair harness or
connector.
CHECK HARNESS CONNECTOR.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Check ABS actuator and electric unit pin
terminals for damage or the connection of
ABS actuator and electric unit harness
connector. Reconnect ABS actuator and
electric unit harness connector. Then
retest.
NG
cOK
Inspection end
CHECK ABS MOTOR GROUND.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Turn ignition switch ªOFFº.
2. Disconnect ABS actuator and electric
unit connector.
3. Check continuity between ABS actuator
and electric unit connector
E4(body
side)
V16and ground.
Continuity should exist.
OK
cNG
Check the following.
lHarness connectorE4
lHarness for open or
short between ABS
actuator and electric unit
and ground
If NG, repair harness or
connector.
REPLACE.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Replace ABS actuator and electric unit.
SBR145EA
SBR146E
SBR147E
.
.
.
TROUBLE DIAGNOSES FOR SYMPTOMS
BR-2030