wiring NISSAN PICK-UP 2001 Owner's Manual

Special Service Tool (YD25DDTi)
Tool number
Tool nameDescription
KV111060S0
Removal/Installation tool kit for
fuel injection pump
NT814
Supplemental Restraint System (SRS) ªAIR
BAGº
The Supplemental Restraint System such as ªAIR BAGº used along with a seat belt, helps to reduce the risk
or severity of injury to the driver and front passenger for certain types of collision. The SRS system composi-
tion which is available to NISSAN MODEL D22 is as follows (The composition varies according to the desti-
nation and optional equipment.):
Driver air bag module (located in the center of the steering wheel), a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof D22 Service Manual
Supplement VI.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the
event of a collision which would result in air bag inflation, all maintenance should be performed by an
authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see
the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service
Manual. SRS wiring harnesses can be identified by yellow harness connector.
PRECAUTIONS AND PREPARATION
Special Service Tool (YD25DDTi)
EC-3008

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NEEC0002The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS system composition which is available to NISSAN MODEL D22 is as follows (The composition var-
ies according to the destination and optional equipment.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
+To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
+Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
Precautions for On Board Diagnostic (OBD)
System of Engine
NEEC0003The ECM has an on board diagnostic system. It will light up the malfunction indicator (MI) to warn the driver
of a malfunction causing emission deterioration.
CAUTION:
+Be sure to turn the ignition switch OFF and disconnect the negative battery terminal before any
repair or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc.
will cause the MI to light up.
+Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MI to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
+Certain systems and components, especially those related to OBD, may use a new style slide-
locking type harness connector.
For description and how to disconnect, refer to EL section, ªHARNESS CONNECTORº.
+Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MI to light up due to the short circuit.
+Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MI to light up due to the malfunction of the fuel injection system, etc.
+Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM before
returning the vehicle to the customer.
PRECAUTIONSKA24DE (EURO OBD)
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
EC-3012

SEF348N
+When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
+Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM's transistor. Use a ground other than the ECM
terminals, such as the ground.
Wiring Diagrams and Trouble DiagnosisNEEC0006When you read Wiring diagrams, refer to the following:
+GI section, ªHOW TO READ WIRING DIAGRAMSº.
+EL section, ªPOWER SUPPLY ROUTINGº.
When you perform trouble diagnosis, refer to the following:
+GI section, ªHow to Follow Test Groups in Trouble Diagnosesº.
+GI section, ªHOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENTº
PRECAUTIONSKA24DE (EURO OBD)
Precautions
EC-3015

MEF036D
IntroductionNEEC0036
SEF233G
SEF234G
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the ªWork Flowº on EC-3084.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A ªDiagnostic Worksheetº like the
example on next page should be used.
Start your diagnosis by looking for ªconventionalº problems first.
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF907L
DIAGNOSTIC WORKSHEETNEEC0036S01There are many operating conditions that lead to the malfunction
of engine components. A good grasp of such conditions can make
trouble-shooting faster and more accurate.
In general, each customer feels differently about a problem. It is
important to fully understand the symptoms or conditions for a
customer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the malfunction indicator lamp to
come on steady or blink and DTC to be detected. Examples:
+Vehicle ran out of fuel, which caused the engine to misfire.
+Fuel filler cap was left off or incorrectly screwed on, allowing
fuel to evaporate into the atmosphere.
TROUBLE DIAGNOSIS Ð
INTRODUCTION
KA24DE (EURO OBD)
Introduction
EC-3082

DESCRIPTION FOR WORK FLOWNEEC0037S01
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
ªDIAGNOSTIC WORK SHEETº, EC-3083.
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or Generic Scan Tool) the (1st
trip) Diagnostic Trouble Code (DTC) and the (1st trip) freeze frame data, then erase the code and the data. (Refer
to EC-3060.) The (1st trip) DTC and the (1st trip) freeze frame data can be used when duplicating the incident at
STEP III & IV.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The ªSymptom Matrix Chartº will be useful. See EC-3102.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The ªDIAGNOSTIC WORK SHEETº and the freeze frame data are useful to verify the incident. Connect CON-
SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform²Incident Simulation Tests², refer to GI section.
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st trip) Diagnostic Trouble Code by driving in (or performing) the ªDIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCEDUREº. Check and read the (1st trip) DTC and (1st trip) freeze frame data by
using CONSULT-II or Generic Scan Tool.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform ªIncident Simulation Testsº, refer to GI section.
In case the ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDUREº is not available, perform the
ªOVERALL FUNCTION CHECKº instead. The (1st trip) DTC cannot be displayed by this check, however, this sim-
plified ªcheckº is an effective alternative.
The ªNGº result of the ªOVERALL FUNCTION CHECKº is the same as the (1st trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-3086.) If CONSULT-II is
available, perform ªDATA MONITOR (SPEC)º mode with CONSULT-II and proceed to the ªTROUBLE DIAGNOSIS
Ð SPECIFICATION VALUEº, EC-3119. (If malfunction is detected, proceed to ªREPAIR/REPLACEº.) Then perform
inspections according to the Symptom Matrix Chart. (Refer to EC-3102.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) ªHarness Layoutsº.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in ªDATA MONITOR
(AUTO TRIG)º mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-3110.
The ªDIAGNOSTIC PROCEDUREº in EC section contains a description based on open circuit inspection. A short
circuit inspection is also required for the circuit check in the DIAGNOSTIC PROCEDURE. For details, refer to
ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº, ªCircuit Inspectionº, GI section.
Repair or replace the malfunction parts.
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer's initial complaint.
Perform the ªDIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDUREº and confirm the normal code [Diag-
nostic trouble code No. P0000 or 0505] is detected. If the incident is still detected in the final check, perform STEP
VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM. (Refer to EC-3060.)
TROUBLE DIAGNOSIS Ð
INTRODUCTION
KA24DE (EURO OBD)
Work Flow
EC-3085

Basic InspectionNEEC0038Precaution:
Perform Basic Inspection without electrical or mechanical
loads applied;
+Headlamp switch is OFF,
+Air conditioner switch is OFF,
+Rear window defogger switch is OFF,
+Steering wheel is in the straight-ahead position, etc.
1 INSPECTION START
1. Check service records for any recent repairs that may indicate a related problem, or the current need for scheduled
maintenance.
2. Open engine hood and check the following:
+Harness connectors for improper connections
+Vacuum hoses for splits, kinks, or improper connections
+Wiring for improper connections, pinches, or cuts
SEF142I
With CONSULT-II©GO TO 2.
With GST©GO TO 4.
No tools©GO TO 5.
2 CONNECT CONSULT-II TO THE VEHICLE
Connect ªCONSULT-IIº to the data link connector and select ªENGINEº from the menu. Refer to EC-3070.
SEC305D
©GO TO 3.
TROUBLE DIAGNOSIS Ð BASIC
INSPECTION
KA24DE (EURO OBD)
Basic Inspection
EC-3086

Main Power Supply and Ground Circuit
WIRING DIAGRAMNEEC0047
GEC233A
TROUBLE DIAGNOSIS FOR POWER
SUPPLY
KA24DE (EURO OBD)
Main Power Supply and Ground Circuit
EC-3124

DIAGNOSTIC PROCEDURE=NEEC0049
1 INSPECTION START
Start engine.
Is engine running?
YesorNo
Ye s©GO TO 9.
No©GO TO 2.
2 CHECK POWER SUPPLY-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 24 and ground with CONSULT-II or tester.
SEF600P
Voltage: Battery voltage
OK or NG
OK©GO TO 4.
NG©GO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
+40A fusible link
+Harness connectors E101, M5
+Ignition switch
+Fuse block M10, M12
+10A fuse
+Harness for open or short between ECM and battery
©Repair harness or connectors.
4 CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and engine ground.
Refer to WIRING DIAGRAM.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK©GO TO 5.
NG©Repair open circuit or short to power in harness or connectors.
TROUBLE DIAGNOSIS FOR POWER
SUPPLY
KA24DE (EURO OBD)
Main Power Supply and Ground Circuit
EC-3127

5 CHECK POWER SUPPLY-II
1. Disconnect ECM relay.
LEC106A
2. Check voltage between ECM relay terminals 1, 3 and ground with CONSULT-II or tester.
SEC313D
Voltage: Battery voltage
OK or NG
OK©GO TO 7.
NG©GO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
+10A fuse
+Harness for open or short between ECM relay and battery
©Repair open circuit or short to ground or short to power in harness or connectors.
7 CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 4 and ECM relay terminal 2. Refer to WIRING DIAGRAM.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK©Go to ªIGNITION SIGNALº, EC-3361.
NG©GO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E101, M5
+Harness for open or short between ECM relay and ECM
©Repair open circuit or short to ground or short to power in harness or connectors.
TROUBLE DIAGNOSIS FOR POWER
SUPPLY
KA24DE (EURO OBD)
Main Power Supply and Ground Circuit
EC-3128

Wiring DiagramNEEC0141
GEC247A
DTC P0031, P0032 HO2S1 HEATERKA24DE (EURO OBD)
Wiring Diagram
EC-3135