service NISSAN PICK-UP 2003 User Guide

General Specifications
COMPRESSOR
ModelZEXEL VALEO CLIMATE
CONTROL make DKS-17CH
Type Swash plate
Displacement cm
3(cu in) 168 (10.25)
Cylinder bore x stroke mm (in) 38.0 x 24.7 (1.50 x 0.972)
Direction of rotationClockwise
(Viewed from drive belt)
Drive belt Type A
LUBRICANT
ModelZEXEL VALEO CLIMATE
CONTROL make DKS-17CH
Type KLH00-PAGS0
Capacity
m!(lmp fl oz)Total in system 200 (7.0)
Compressor
(Service parts)
charging
amount200 (7.0)
Inspection and Adjustment
REFRIGERANT
YD engine Except YD engine
Type HFC-134a (R-134a)
Capacity kg (lb) 0.55 (1.21) 0.65 (1.43)
ENGINE IDLING SPEED (When A/C is ON)
lRefer to EC section.
BELT TENSION
lRefer to MA section (ªChecking Drive
Beltsº).
SERVICE DATA AND SPECIFICATIONS (SDS)AUTO
HA-4026

FRONT AXLE &
FRONT SUSPENSION
SECTION
FA
MODIFICATION NOTICE:
The grease application capacity on the drive shaft has been changed.
CONTENTS
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 4002Inspection and Adjustment .............................. 4002

FA

Inspection and Adjustment
DRIVE SHAFT (4WD)
Drive shaft joint type
Final drive side TS82F
Wheel side ZF100*
Fixed joint axial end play
limit mm (in)1 (0.04)
Diameter mm (in)
Wheel side (D
1) 29.0 (1.142)
Grease
QualityNissan genuine grease or
equivalent
Capacity g (oz)
Final drive side 95 - 105 (3.35 - 3.70)
Wheel side* 115 - 125 (4.06 - 4.41)
Boot length mm (in)
Final drive side (L
1) 95 - 97 (3.74 - 3.82)
Wheel side (L
2)* 96 - 98 (3.78 - 3.86)
SFA877A
*: ZF100 (Wheel side) joint type has two types of material boot; one is
made of rubber and the other is made of plastic. Do not disas-
semble joint assembly made of plastic boot. If the boot or joint is
damaged, replace the drive shaft assembly.
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-4002

PROPELLER SHAFT &
DIFFERENTIAL CARRIER
SECTION
PD
MODIFICATION NOTICE:
lService data and specifications (SDS) have been changed.
CONTENTS
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 4002Propeller Shaft ................................................. 4002
Final Drive ........................................................ 4003

PD

Propeller Shaft
2WD models (For Europe)
Applied modelKA24DE YD25DDTi
Single cab, King cab
Without ABS With ABS 4WD appearance
Without ABS With ABS
Propeller shaft model 3S71H 3S80B
Number of joints3
Coupling type with transmission Sleeve type
Type of journal bearing Solid type (disassembly type)
Shaft length (Spider to spider)
mm (in) 1st 641 (25.24) 642 (25.28) 667 (26.26)
2nd 1,004 (39.53) 978 (38.50) 1,005 (39.57) 979 (38.54)984 (38.74)*1
964 (37.95)*2
Shaft outer diameter
mm (in) 1st 75 (2.95) 65 (2.56)
2nd 65 (2.56) 65 (2.56)
4WD models
Location Front Rear
Applied model KA24DE YD25DDTi KA24DE YD25DDTi
Propeller shaft model 2F63H 2F71H 3S71H 3S80B
Number of joints 2 3
Coupling type with transmis-
sionFlange type Sleeve type
Type of journal bearing Solid type (disassembly type) Solid type (disassembly type)
Shaft length (Spider to spider)
mm (in) 1st 546 (21.50) 565 (22.24) 392 (15.43)372 (14.65)*1
377 (14.84)*2
2nd Ð Ð 870 (34.25)872 (34.33)*1
847 (33.35)*2
Shaft outer diameter
mm (in) 1st 50.8 (2.000) 75 (2.95) 65 (2.56)
2nd Ð 65 (2.56) 65 (2.56)
*1: With C200 final drive
*2: With H233B final drive
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-4002

Final Drive
GENERAL SPECIFICATIONS
2WD models (For Europe)
Applied modelYD25DDTi KA24DE
Except for double cab with
4WD appearanceDouble cab with 4WD appearance M/T
Final drive modelStandard Optional Standard Optional Standard Optional
C200 H233B C200
4-pinion LSD 4-pinion LSD 4-pinion LSD 4-pinion LSD
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Gear ratio 3.900 4.625 4.111
Number of teeth
(Ring gear/drive gear)39/10 37/8 37/9
4WD models (For Europe)
Applied model YD25DDTi KA24DE
Front final driveR180A
Gear ratio4.625
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Final drive modelStandard Optional Standard Optional
C200
4-pinion LSD 4-pinion LSD
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Gear ratio4.625
Number of teeth
(Ring gear/drive gear)37/8
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-4003

SERVICE DATA AND SPECIFICATIONS (SDS)

MANUAL TRANSMISSION
SECTION
MT
MODIFICATION NOTICE:
lFS5W71C and FS5R30A transmission model service data has been changed.
CONTENTS
FS5R30A
SERVICE DATA AND SPECIFICATIONS (SDS)4002
General Specifications ..................................... 4002Clearance Between Baulk Ring and Gear ...... 4003
2nd & 3rd Baulk Ring ...................................... 4003

MT

General Specifications
Applied model2WD 4WD
KA24DE YD25DDTi KA24DE YD25DDTi
Transmission model FS5W71C FS5R30A FS5W71C FS5R30A
Transmission model code number VJ301 VK505 VJ361 VK511
Number of speed5
Shift pattern
Synchromesh typeWarner
Gear ratio
1st 3.592 3.580 3.592 3.580
2nd 2.246 2.077 2.246 2.077
3rd 1.415 1.360 1.415 1.360
4th 1.000 1.000 1.000 1.000
OD 0.821 0.760 0.821 0.760
Reverse 3.657 3.636 3.657 3.636
Number of teeth
Mainshaft Drive 21 22 21 22
1st 33 32 33 32
2nd 28 30 28 30
3rd 26 29 26 29
OD 21 23 21 23
Reverse 36 30 36 30
Countershaft Drive 32 32 32 32
1st 14 13 14 13
2nd 19 21 19 21
3rd 28 31 28 31
OD 39 44 39 44
Reverse 15 12 15 12
Reverse idler gear 21 22 21 22
Oil capacity!(lmp pt) 2.0 (3-1/2) 2.8 (4-7/8) 4.9 (8-5/8) 5.1 (9)
RemarksSub-gearCounter
drive gearInstalled Not installed Installed
Reverse
idler gearInstalled Not installed Installed
Double baulk ring type
synchronizer2nd and 3rd gears
Reverse synchronizer Installed
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-4002

Clearance Between Baulk Ring and Gear
Unit: mm (in)
Transmission model FS5W71C FS5R30A
Standard1st & 2nd
1.20 - 1.60 (0.0473 - 0.0629)1st
1.05 - 1.3 (0.0414 - 0.0511) 3rd & main drive Main drive
Overdrive Overdrive
Reverse 1.10 - 1.55 (0.0433 - 0.0610) Reverse þ0.1 to 0.35 (þ0.0039 to 0.0138)
Wear limit1st & 2nd
0.80 (0.0315)1st
0.7 (0.028) 3rd & main drive Main drive
Overdrive Overdrive
Reverse 0.70 (0.0276) Reverse
2nd & 3rd Baulk Ring
Unit: mm (in)
SMT733C
Transmission model Dimension Standard Wear limit
FS5W71C* & FS5R30AA 0.7 - 0.9 (0.028 - 0.035)
0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)
*: FS5W71C; For Europe
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-4003