2H gear NISSAN PICK-UP 2003 Repair Manual

Final Drive
GENERAL SPECIFICATIONS
2WD models (For Europe)
Applied modelYD25DDTi KA24DE
Except for double cab with
4WD appearanceDouble cab with 4WD appearance M/T
Final drive modelStandard Optional Standard Optional Standard Optional
C200 H233B C200
4-pinion LSD 4-pinion LSD 4-pinion LSD 4-pinion LSD
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Gear ratio 3.900 4.625 4.111
Number of teeth
(Ring gear/drive gear)39/10 37/8 37/9
4WD models (For Europe)
Applied model YD25DDTi KA24DE
Front final driveR180A
Gear ratio4.625
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Final drive modelStandard Optional Standard Optional
C200
4-pinion LSD 4-pinion LSD
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Gear ratio4.625
Number of teeth
(Ring gear/drive gear)37/8
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-4003

MANUAL TRANSMISSION
SECTION
MT
MODIFICATION NOTICE:
lFS5W71C and FS5R30A transmission model service data has been changed.
CONTENTS
FS5R30A
SERVICE DATA AND SPECIFICATIONS (SDS)4002
General Specifications ..................................... 4002Clearance Between Baulk Ring and Gear ...... 4003
2nd & 3rd Baulk Ring ...................................... 4003

MT

General Specifications
Applied model2WD 4WD
KA24DE YD25DDTi KA24DE YD25DDTi
Transmission model FS5W71C FS5R30A FS5W71C FS5R30A
Transmission model code number VJ301 VK505 VJ361 VK511
Number of speed5
Shift pattern
Synchromesh typeWarner
Gear ratio
1st 3.592 3.580 3.592 3.580
2nd 2.246 2.077 2.246 2.077
3rd 1.415 1.360 1.415 1.360
4th 1.000 1.000 1.000 1.000
OD 0.821 0.760 0.821 0.760
Reverse 3.657 3.636 3.657 3.636
Number of teeth
Mainshaft Drive 21 22 21 22
1st 33 32 33 32
2nd 28 30 28 30
3rd 26 29 26 29
OD 21 23 21 23
Reverse 36 30 36 30
Countershaft Drive 32 32 32 32
1st 14 13 14 13
2nd 19 21 19 21
3rd 28 31 28 31
OD 39 44 39 44
Reverse 15 12 15 12
Reverse idler gear 21 22 21 22
Oil capacity!(lmp pt) 2.0 (3-1/2) 2.8 (4-7/8) 4.9 (8-5/8) 5.1 (9)
RemarksSub-gearCounter
drive gearInstalled Not installed Installed
Reverse
idler gearInstalled Not installed Installed
Double baulk ring type
synchronizer2nd and 3rd gears
Reverse synchronizer Installed
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-4002

Clearance Between Baulk Ring and Gear
Unit: mm (in)
Transmission model FS5W71C FS5R30A
Standard1st & 2nd
1.20 - 1.60 (0.0473 - 0.0629)1st
1.05 - 1.3 (0.0414 - 0.0511) 3rd & main drive Main drive
Overdrive Overdrive
Reverse 1.10 - 1.55 (0.0433 - 0.0610) Reverse þ0.1 to 0.35 (þ0.0039 to 0.0138)
Wear limit1st & 2nd
0.80 (0.0315)1st
0.7 (0.028) 3rd & main drive Main drive
Overdrive Overdrive
Reverse 0.70 (0.0276) Reverse
2nd & 3rd Baulk Ring
Unit: mm (in)
SMT733C
Transmission model Dimension Standard Wear limit
FS5W71C* & FS5R30AA 0.7 - 0.9 (0.028 - 0.035)
0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)
*: FS5W71C; For Europe
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-4003