4WD NISSAN PICK-UP 2003 Repair Manual

Model Variation
PICKUP (2WD)DestinationClass Model
Engine Transmission Differential carrier
Cab Wheelbase Grade LH drive RH drive
EuropeSingle Cab
LongSTDABGGLCFD22EQL
ÐKA24DE FS5W71C
C200* AVLGLCFD22UQL YD25DDTi FS5R30A
DXABGGLDFD22EQL Ð KA24DE FS5W71C
AVLGLDFD22UQL AVLGRDFD22UQL YD25DDTi FS5R30A
King Cab DXBBGGLDFD22EQN Ð KA24DE FS5W71C
BVLGLDFD22UQN BVLGRDFD22UQN YD25DDTi FS5R30A
4WD appearanceDX BVLGLDFD22UQG Ð
YD25DDTi FS5R30A ST BVLGLEFD22UQG Ð
Double Cab DX CVLGLDFD22UQN CVLGRDFD22UQN
4WD appearanceDX CVLGLDFD22UQG Ð
ST CVLGLEFD22UQG ÐPICKUP (4WD)DestinationClass Model
Engine TransmissionDifferential carrier
Transfer
Cab Wheelbase Grade LH drive RH drive Front Rear
EuropeSingle Cab
LongSTD AVLULCFD22UQL AVLURCFD22UQL
YD25DDTi FS5R30A
R180 C200* TX10 DX AVLULDFD22UQL AVLURDFD22UQL
King CabDXBBGULDFD22EQN Ð KA24DE FS5W71C
BVLULDFD22UQN BVLURDFD22UQN YD25DDTi FS5R30A
STBBGULEFD22EQN Ð KA24DE FS5W71C
BVLULEFD22UQN BVLUREFD22UQN
YD25DDTi FS5R30A
SE BVLULFFD22UQN BVLURFFD22UQN
Double CabDXCBGULDFD22EQN Ð KA24DE FS5W71C
CVLULDFD22UQN CVLURDFD22UQN YD25DDTi FS5R30A
STCBGULEFD22EQN Ð KA24DE FS5W71C
CVLULEFD22UQN CVLUREFD22UQN
YD25DDTi FS5R30A
SE CVLULFFD22UQN CVLURFFD22UQN
IDENTIFICATION INFORMATION
GI-4004

Prefix and suffix designations
(Pickup)
ABGGLCFD22 EWL
L: Regular rear body
N: Smooth rear body
G: 4WD appearance model (2WD)
W: Except for Australia, the Middle East and Europe
M: Australia
K: Middle East
Q: Europe
S: Carburetor engine
E: Multiport fuel injection system engine
N: Diesel engine
T: Turbocharged engine
U: Turbocharged engine with intercooler
F: 5-speed floor shift manual transmission
B: 4-speed column shift automatic transmission
A: 4-speed floor shift automatic transmission
C: STD model D: DX model E: GL, ST model F: SGL, SE model
L: LH drive R: RH drive
A: Standard wheelbase (2WD) G: Long wheelbase (2WD)
U: Long wheelbase (4WD)
BE: Z24S engine BG: KA24DE engine LB: VG30E engine LP: VG33E engine
VL: YD25DDTi engine VP: TD27 engine WS: ZD30DDT engine VR: QD32 engine
A: Single Cab B: King Cab C: Double Cab
IDENTIFICATION INFORMATION
Model Variation (Cont'd)
GI-4005

Identification Number
VEHICLE IDENTIFICATION NUMBER
Prefix and suffix designations
JN1: Japan produced vehicle
For Europe
JN1BPUD22UOXXXXXX
Vehicle serial number
O: Stopgap (no meaning)
U: For Europe
Model
G: Long wheelbase (2WD) U: Long wheelbase (4WD)
D: KA24DE engine P: YD25DDTi engine
A: Single Cab B: King Cab C: Double Cab
JN1: Japan produced vehicle
Dimensions
DestinationEurope
Vehicle type 2-wheel drive model 4-wheel drive model
Wheelbase Long Long
Cab or bed type Single cab King cab Double cab Single cab King cab Double cab
Overall length*1 mm (in)5,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*15,020 (197.6)
5,180 (203.9)*15,045 (198.6)
5,180 (203.9)*14,955 (195.1)
5,090 (200.4)*1
Overall width mm (in) 1,690 (66.5)1,690 (66.5)
1,825 (71.9)*21,690 (66.5)
1,825 (71.9)*21,825 (71.9) 1,825 (71.9) 1,825 (71.9)
Overall height mm (in)1,610 (63.4)
1,620 (63.8)*41,610 (63.4)
1,620 (63.8)*4
1,700 (66.9)*21,620 (63.8)
1,630 (64.2)*4
1,710 (67.3)*2
1,810 (71.3)*2, *61,700 (66.9)1,700 (66.9)
1,705 (67.1)*3
1,695 (66.7)*51,715 (67.5)
1,815 (71.5)*6
1,720 (67.7)*3
1,820 (71.7)*6, *3
1,710 (67.3)*5
1,810 (71.3)*6, *5
Wheelbase mm (in) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1) 2,950 (116.1)
TreadFront mm (in) 1,395 (54.9)1,395 (54.9)
1,525 (60.0)*21,395 (54.9)
1,525 (60.0)*21,525 (60.0) 1,525 (60.0) 1,525 (60.0)
Rear mm (in) 1,390 (54.7)1,390 (54.7)
1,505 (59.3)*21,390 (54.7)
1,505 (59.3)*21,505 (59.3) 1,505 (59.3) 1,505 (59.3)
Ground clearance mm (in)180 (7.1)
190 (7.5)*4180 (7.1)
190 (7.5)*4
240 (9.4)*2180 (7.1)
190 (7.5)*4
240 (9.4)*2230 (9.4)230 (9.4)
240 (9.4)*3
225 (8.9)*5230 (9.1)
240 (9.4)*3
225 (8.9)*5
*1: On step bumper equipped models
*2: 4WD appearance models
*3: With optional 255/70R16 tires
*4: With optional 195R15C tires
*5: With optional 255/60R17 tires
*6: Roof rail equipped models
IDENTIFICATION INFORMATION
GI-4006

Inspection and Adjustment
DRIVE SHAFT (4WD)
Drive shaft joint type
Final drive side TS82F
Wheel side ZF100*
Fixed joint axial end play
limit mm (in)1 (0.04)
Diameter mm (in)
Wheel side (D
1) 29.0 (1.142)
Grease
QualityNissan genuine grease or
equivalent
Capacity g (oz)
Final drive side 95 - 105 (3.35 - 3.70)
Wheel side* 115 - 125 (4.06 - 4.41)
Boot length mm (in)
Final drive side (L
1) 95 - 97 (3.74 - 3.82)
Wheel side (L
2)* 96 - 98 (3.78 - 3.86)
SFA877A
*: ZF100 (Wheel side) joint type has two types of material boot; one is
made of rubber and the other is made of plastic. Do not disas-
semble joint assembly made of plastic boot. If the boot or joint is
damaged, replace the drive shaft assembly.
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-4002

Propeller Shaft
2WD models (For Europe)
Applied modelKA24DE YD25DDTi
Single cab, King cab
Without ABS With ABS 4WD appearance
Without ABS With ABS
Propeller shaft model 3S71H 3S80B
Number of joints3
Coupling type with transmission Sleeve type
Type of journal bearing Solid type (disassembly type)
Shaft length (Spider to spider)
mm (in) 1st 641 (25.24) 642 (25.28) 667 (26.26)
2nd 1,004 (39.53) 978 (38.50) 1,005 (39.57) 979 (38.54)984 (38.74)*1
964 (37.95)*2
Shaft outer diameter
mm (in) 1st 75 (2.95) 65 (2.56)
2nd 65 (2.56) 65 (2.56)
4WD models
Location Front Rear
Applied model KA24DE YD25DDTi KA24DE YD25DDTi
Propeller shaft model 2F63H 2F71H 3S71H 3S80B
Number of joints 2 3
Coupling type with transmis-
sionFlange type Sleeve type
Type of journal bearing Solid type (disassembly type) Solid type (disassembly type)
Shaft length (Spider to spider)
mm (in) 1st 546 (21.50) 565 (22.24) 392 (15.43)372 (14.65)*1
377 (14.84)*2
2nd Ð Ð 870 (34.25)872 (34.33)*1
847 (33.35)*2
Shaft outer diameter
mm (in) 1st 50.8 (2.000) 75 (2.95) 65 (2.56)
2nd Ð 65 (2.56) 65 (2.56)
*1: With C200 final drive
*2: With H233B final drive
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-4002

Final Drive
GENERAL SPECIFICATIONS
2WD models (For Europe)
Applied modelYD25DDTi KA24DE
Except for double cab with
4WD appearanceDouble cab with 4WD appearance M/T
Final drive modelStandard Optional Standard Optional Standard Optional
C200 H233B C200
4-pinion LSD 4-pinion LSD 4-pinion LSD 4-pinion LSD
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Gear ratio 3.900 4.625 4.111
Number of teeth
(Ring gear/drive gear)39/10 37/8 37/9
4WD models (For Europe)
Applied model YD25DDTi KA24DE
Front final driveR180A
Gear ratio4.625
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Final drive modelStandard Optional Standard Optional
C200
4-pinion LSD 4-pinion LSD
Oil capacity
(Approx.)!(Imp pt)1.3 (2-1/4)
Gear ratio4.625
Number of teeth
(Ring gear/drive gear)37/8
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-4003

General Specifications
Applied model2WD 4WD
KA24DE YD25DDTi KA24DE YD25DDTi
Transmission model FS5W71C FS5R30A FS5W71C FS5R30A
Transmission model code number VJ301 VK505 VJ361 VK511
Number of speed5
Shift pattern
Synchromesh typeWarner
Gear ratio
1st 3.592 3.580 3.592 3.580
2nd 2.246 2.077 2.246 2.077
3rd 1.415 1.360 1.415 1.360
4th 1.000 1.000 1.000 1.000
OD 0.821 0.760 0.821 0.760
Reverse 3.657 3.636 3.657 3.636
Number of teeth
Mainshaft Drive 21 22 21 22
1st 33 32 33 32
2nd 28 30 28 30
3rd 26 29 26 29
OD 21 23 21 23
Reverse 36 30 36 30
Countershaft Drive 32 32 32 32
1st 14 13 14 13
2nd 19 21 19 21
3rd 28 31 28 31
OD 39 44 39 44
Reverse 15 12 15 12
Reverse idler gear 21 22 21 22
Oil capacity!(lmp pt) 2.0 (3-1/2) 2.8 (4-7/8) 4.9 (8-5/8) 5.1 (9)
RemarksSub-gearCounter
drive gearInstalled Not installed Installed
Reverse
idler gearInstalled Not installed Installed
Double baulk ring type
synchronizer2nd and 3rd gears
Reverse synchronizer Installed
SERVICE DATA AND SPECIFICATIONS (SDS)
MT-4002