Engine control NISSAN PICK-UP 2003 Repair Manual

GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMSFE
CLUTCHCL
MANUAL TRANSAXLEMT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PICKUP
MODEL D22 SERIES
FOREWORD
This supplement contains informa-
tion concerning necessary service
procedures and relevant data for the
model D22 series.
All information, illustrations and spe-
ci®cations contained in this supple-
ment are based on the latest product
information available at the time of
publication. If your NISSAN model
differs from the speci®cations contain-
ed in this supplement, consult your
NISSAN distributor for information.
The right is reserved to make chan-
ges in speci®cations and methods at
any time without notice.
Edition: March 2003
Printing: April 2003 (01)
Publication No.: SM3E-D22DE0E
Reference No.: 7711346915
NISSAN EUROPE S.A.S.
2003 NISSAN EUROPE S.A.S. Printed in the Netherlands
Not to be reproduced in whole or in part without the prior written permission of Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

ENGINE CONTROL SYSTEM
SECTION
EC
CONTENTS
PRECAUTIONS AND PREPARATION............... 4002
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 4002
KA24DE
TROUBLE DIAGNOSIS FOR
NON-DETECTABLE ITEMS................................ 4003
Electrical Load Signal ...................................... 4003
IACV-FICD Solenoid Valve .............................. 4005
KA24DE (EURO OBD)
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM...............................................................4006
Circuit Diagram ................................................ 4006IACV-FICD SOLENOID VALVE.......................... 4007
Wiring Diagram ................................................ 4007
Diagnostic Procedure....................................... 4009
YD25DDTi
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM...............................................................4013
Circuit Diagram ................................................ 4013
DTC 0208 OVER HEAT....................................... 4014
Wiring Diagram ................................................ 4014
GLOW CONTROL SYSTEM............................... 4015
Wiring Diagram ................................................ 4015
AIR CONDITIONER CONTROL.......................... 4016
Wiring Diagram ................................................ 4016
When you read wiring diagrams:
lRead GI section, ªHOW TO READ WIRING DIAGRAMSº.
lSee EL section, ªPOWER SUPPLY ROUTINGº for power distribution circuit.
When you perform trouble diagnoses, read GI section, ªHOW TO FOLLOW FLOW CHART IN
TROUBLE DIAGNOSESº and ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL
INCIDENTº.

EC

Circuit Diagram
GEC388A
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM
KA24DE (EURO OBD)
EC-4006

Circuit Diagram
GEC382A
ENGINE AND EMISSION CONTROL
OVERALL SYSTEMYD25DDTi
EC-4013

ELECTRICAL SYSTEM
SECTION
EL
MODIFICATION NOTICE:
lWiring diagrams have been changed.
lHarness layouts have been changed.
lFog lamp system has been changed.
lCD auto-changer has been added.
CONTENTS
PRECAUTIONS................................................... 4002
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER².. 4002
POWER SUPPLY ROUTING............................... 4003
Schematic ........................................................ 4003
Wiring Diagram - POWER -............................. 4004
COMBINATION SWITCH.................................... 4011
HEADLAMP - Headlamp Aiming Control -....... 4012
Wiring Diagram - H/AIM - ................................ 4012
PARKING, LICENSE AND TAIL LAMPS........... 4014
Wiring Diagram - TAIL/L -/LHD Models........... 4014
FRONT FOG LAMP............................................. 4016
Wiring Diagram - F/FOG -/LHD Models .......... 4016
Wiring Diagram - F/FOG -/RHD Models.......... 4017
REAR FOG LAMP............................................... 4018
Wiring Diagram - R/FOG -/LHD Models
without Front Fog Lamp................................... 4018
Wiring Diagram - R/FOG -/RHD Models
without Front Fog Lamp................................... 4019
Wiring Diagram - R/FOG -/LHD Models with
Front Fog Lamp ............................................... 4020
Wiring Diagram - R/FOG -/RHD Models with
Front Fog Lamp ............................................... 4022
INTERIOR ROOM LAMP..................................... 4023
Wiring Diagram - ROOM/L - ............................ 4023
ILLUMINATION.................................................... 4024
Wiring Diagram - ILL -/LHD Models ................ 4024
Wiring Diagram - ILL -/RHD Models................ 4026
METER AND GAUGES....................................... 4028
Wiring Diagram - METER -/Gasoline Engine
with Tachometer .............................................. 4028WARNING LAMPS.............................................. 4030
Schematic/With Tachometer ............................ 4030
Schematic/Without Tachometer ....................... 4031
Wiring Diagram - WARN -/Gasoline Engine
with Tachometer .............................................. 4032
Wiring Diagram - WARN -/Gasoline Engine
without Tachometer ......................................... 4036
Wiring Diagram - WARN -/Diesel Engine with
Tachometer ...................................................... 4040
Wiring Diagram - WARN -/Diesel Engine
without Tachometer ......................................... 4044
WARNING CHIME............................................... 4049
Wiring Diagram - CHIME -/LHD Models.......... 4049
AUDIO.................................................................. 4050
Wiring Diagram - AUDIO -/LHD Models .......... 4050
Wiring Diagram - AUDIO -/RHD Models ......... 4052
NATS (Nissan Anti-Theft System).................... 4054
Wiring Diagram - NATS -/LHD Models............ 4054
Wiring Diagram - NATS -/RHD Models ........... 4055
HARNESS LAYOUT............................................ 4056
Main Harness ................................................... 4056
Engine Room Harness..................................... 4062
Engine Control Harness................................... 4068
Chassis Harness and Tail Harness ................. 4071
Room Lamp Harness/LHD Models .................. 4072
Room Lamp Harness/RHD Models ................. 4073
WIRING DIAGRAM CODES (CELL CODES)..... 4074
SUPER MULTIPLE JUNCTION (SMJ)............... 4075
Terminal Arrangement ..................................... 4075

EL

Engine Control Harness
VG ENGINE
HEL970B
HARNESS LAYOUT
EL-4068

HEL971B
HARNESS LAYOUT
Engine Control Harness (Cont'd)
EL-4069

ENGINE COMPARTMENT Ð YD ENGINE (RHD models)
HEL972B
HARNESS LAYOUT
Engine Control Harness (Cont'd)
EL-4070

Use the chart below to find out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to find
the location (page number) of each wiring diagram.
Code Section Wiring Diagram Name
AAC/V EC IACV-AAC Valve
A/C, A HA Auto Air Conditioner
A/C, M HA Manual Air Conditioner
A/CCUT EC Air Conditioner Control
AIRREG EC IACV-Air Regulator
AUDIO EL Audio
BACK/L EL Back-up Lamp
CHIME EL Warning Chime
CMPS EC Camshaft Position Sensor
COOL/F LC, EC Cooling Fan Control
ECTS ECEngine Coolant Temperature
Sensor
F/FOG EL Front Fog Lamp
FICD EC IACV-FICD Solenoid Valve
F/PUMP EC Fuel Pump
GLOW EC Quick-glow System
H/AIM EL Headlamp Aiming Control
IGNSYS EC Ignition Signal
ILL EL Illumination
INJECT EC Injector
KS EC Knock Sensor
LOAD EC Electric Load Signal
MAFS EC Mass Air Flow SensorCode Section Wiring Diagram Name
MAIN ECMain Power Supply and Ground Cir-
cuit
METER ELSpeedometer, Tachometer, Temp.
and Fuel Gauges
MIL/DL EC MIL and Data Link Connectors
NATS EL Nissan Anti-theft System
O2H1B1 EC Heated Oxygen Sensor 1 Heater
O2H2B1 EC Heated Oxygen Sensor 2 Heater
O2S1B1 EC Heated Oxygen Sensor 1
O2S2B1 EC Heated Oxygen Sensor 2
PGC/V ECEVAP Canister Purge
Control Solenoid Valve
PNP/SW EC Park/Neutral Position Switch
POWER EL Power Supply Routing
PST/SW EC Power Steering Oil Pressure Switch
R/FOG EL Rear Fog Lamp
ROOM/L EL Interior Room Lamp
SRS RS Supplemental Restraint System
S/SIG EC Start Signal
TAIL/L EL Parking, License and Tail Lamps
TPS EC, AT Throttle Position Sensor
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WIRING DIAGRAM CODES (CELL CODES)
EL-4074

HEATER &
AIR CONDITIONER
SECTION
HA
MODIFICATION NOTICE:
lCompressor has been changed. (KA engine models)
lRefrigerant amount has been changed.
lFusible plug attached to liquid tank has been deleted.
lPressure relief valve has been added to compressor.
lWiring diagrams have been changed.
lThermo control amp. of auto A/C has been abolished and trouble diagnosis of magnet clutch has been
changed.
lPressure relief valve has been added to compressor. (KA24DE and YD25DDT engine models)
lRefrigerant amount has been changed. (YD25DDT engine models) Refer to SDS.
CONTENTS
MANUAL
PRECAUTIONS AND PREPARATION............... 4002
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 4002
Precautions for Refrigerant Connection .......... 4003
DESCRIPTION..................................................... 4004
Refrigeration Cycle .......................................... 4004
TROUBLE DIAGNOSES..................................... 4005
Circuit Diagram - A/C, M - ............................... 4005
Wiring Diagram - A/C, M -/LHD Models with
KA, YD and ZD Engines .................................. 4006
Wiring Diagram - A/C, M -/RHD Models with
KA Engine ........................................................ 4009
Wiring Diagram - A/C, M -/RHD Models with
VG, YD and ZD Engines ................................. 4012
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 4015General Specifications ..................................... 4015
Inspection and Adjustment .............................. 4015
AUTO
PRECAUTIONS AND PREPARATION............... 4016
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 4016
TROUBLE DIAGNOSES..................................... 4017
Circuit Diagram - A/C, A -................................ 4017
Wiring Diagram - A/C, A -................................ 4018
Magnet Clutch .................................................. 4023
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 4026
General Specifications ..................................... 4026
Inspection and Adjustment .............................. 4026

HA