clutch NISSAN PICK-UP 2003 Repair Manual

GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMSFE
CLUTCHCL
MANUAL TRANSAXLEMT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PICKUP
MODEL D22 SERIES
FOREWORD
This supplement contains informa-
tion concerning necessary service
procedures and relevant data for the
model D22 series.
All information, illustrations and spe-
ci®cations contained in this supple-
ment are based on the latest product
information available at the time of
publication. If your NISSAN model
differs from the speci®cations contain-
ed in this supplement, consult your
NISSAN distributor for information.
The right is reserved to make chan-
ges in speci®cations and methods at
any time without notice.
Edition: March 2003
Printing: April 2003 (01)
Publication No.: SM3E-D22DE0E
Reference No.: 7711346915
NISSAN EUROPE S.A.S.
2003 NISSAN EUROPE S.A.S. Printed in the Netherlands
Not to be reproduced in whole or in part without the prior written permission of Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

HEATER &
AIR CONDITIONER
SECTION
HA
MODIFICATION NOTICE:
lCompressor has been changed. (KA engine models)
lRefrigerant amount has been changed.
lFusible plug attached to liquid tank has been deleted.
lPressure relief valve has been added to compressor.
lWiring diagrams have been changed.
lThermo control amp. of auto A/C has been abolished and trouble diagnosis of magnet clutch has been
changed.
lPressure relief valve has been added to compressor. (KA24DE and YD25DDT engine models)
lRefrigerant amount has been changed. (YD25DDT engine models) Refer to SDS.
CONTENTS
MANUAL
PRECAUTIONS AND PREPARATION............... 4002
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 4002
Precautions for Refrigerant Connection .......... 4003
DESCRIPTION..................................................... 4004
Refrigeration Cycle .......................................... 4004
TROUBLE DIAGNOSES..................................... 4005
Circuit Diagram - A/C, M - ............................... 4005
Wiring Diagram - A/C, M -/LHD Models with
KA, YD and ZD Engines .................................. 4006
Wiring Diagram - A/C, M -/RHD Models with
KA Engine ........................................................ 4009
Wiring Diagram - A/C, M -/RHD Models with
VG, YD and ZD Engines ................................. 4012
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 4015General Specifications ..................................... 4015
Inspection and Adjustment .............................. 4015
AUTO
PRECAUTIONS AND PREPARATION............... 4016
Supplemental Restraint System (SRS) ``AIR
BAG'' and ``SEAT BELT PRE-TENSIONER'' .. 4016
TROUBLE DIAGNOSES..................................... 4017
Circuit Diagram - A/C, A -................................ 4017
Wiring Diagram - A/C, A -................................ 4018
Magnet Clutch .................................................. 4023
SERVICE DATA AND SPECIFICATIONS
(SDS).................................................................... 4026
General Specifications ..................................... 4026
Inspection and Adjustment .............................. 4026

HA

Magnet Clutch
TROUBLE DIAGNOSIS PROCEDURE FOR MAGNET CLUTCH
SYMPTOM:
lMagnet clutch does not engage.
Inspection flow
*1: HA-2035
*2: HA-2036
*3: HA-2038
*4: HA-4024*5: HA-2080
*6: HA-2082
*7: HA-2084
*8: HA-2087*9: HA-2052
*10: HA-2041
*11: HA-2040
*12: HA-27
SHA341FB
TROUBLE DIAGNOSESAUTO
HA-4023

DIAGNOSTIC PROCEDURE
SYMPTOM: Magnet clutch does not engage when A/C
switch and fan switch are ON.
CHECK POWER SUPPLY FOR COM-
PRESSOR.
Disconnect compressor harness connector.
Do approx. 12 volts exist between com-
pressor harness terminal No.
V1and body
ground?
No
cYes
Check magnet clutch coil.
NG
Replace magnet clutch.
Refer to HA-64.
Disconnect A/C relay.
Note
CHECK CIRCUIT CONTINUITY
BETWEEN A/C RELAY HARNESS TER-
MINAL NO.
V5AND COMPRESSOR
HARNESS TERMINAL NO.
V1.
Continuity should exist.
If OK, check harness for short.
OK
CHECK POWER SUPPLY FOR A/C
RELAY.
Disconnect A/C relay.
Do approx. 12 volts exist between A/C
relay harness terminal Nos.
V2,V3and
body ground?
Yes
cNo
CHECK POWER SUPPLY
CIRCUIT AND 10A (No.
13)
FUSE AT FUSE BLOCK.
Refer to EL section (ªWir-
ing Diagramº, ªPOWER
SUPPLY ROUTINGº).
CHECK A/C RELAY AFTER DISCON-
NECTING IT.
Refer to HA-4025.
OK
cNG
Replace A/C relay.
VA
(Go to next page.)
Note:
If the result is NG or No after checking circuit continuity, repair harness or
connector.
SHA843F
RHA176I
SHA620F
RHA177I
.
.
.
.
.
.
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-4024

VA
NoteNote
CHECK COIL SIDE CIRCUIT OF A/C
RELAY.
Do approx. 12 volts exist between ECM
harness terminal No.
V12orV15and body
ground?
Yes
cNo
Check circuit continuity
between A/C relay har-
ness terminal No.
V1and
ECM harness terminal No.
V12orV15.
Continuity should exist.
If OK, check harness for
short.
Note
Check circuit continuity between auto
amp. harness terminal No.
V4and triple-
pressure switch harness terminal No.
V1.
Continuity should exist.
If OK, check harness for short.
OK
CHECK TRIPLE-PRESSURE SWITCH.
Refer to HA-2022.
OK
cNG
Replace triple-pressure
switch.
Note
Check circuit continuity between triple-
pressure switch harness terminal No.
V4and ECM harness terminal No.V21.
Continuity should exist.
If OK, check harness for short.
OK
Check ECM.
Note:
If the result is NG or No after checking circuit continuity,
repair harness or connector.
ELECTRICAL COMPONENT INSPECTION
A/C Relay
Check continuity between terminal Nos. 3 and 5.
Conditions Continuity
12V direct current supply between
terminal Nos. 1 and 2Yes
No current supply No
If NG, replace relay.
RHA335GF
SHA598FC
SHA844FA
RHA178I
RHA638H
.
.
. .
.
.
TROUBLE DIAGNOSESAUTO
Magnet Clutch (Cont'd)
HA-4025